100 HONDA CIVIC 2000 6.G Owner's Manual

Chassis and Paint Codes
U.S.2000 Model (2-door Coupe)
Vehicle ldentification Number
l HG EJ6 12 *Y1000001
Manufacturer. Make and
Type ol Vehicle'1HG: HONDA OF AMERICA
t\4FG., tNC.
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6: ClvlC2-door/Dt6Y7
EJ7: ClVlC2,door/D16y5
EJ8: ClVlC2-door/D16Y8
EM1: CIVIC 2-doorlB1642
Body Type and Transmission Type1 : Coupe/s-speed Manual
2: Coupe/4-speed Automatic, CVTVehicle Grade
2: DX, HX
4: EX
5: EX with ABS, Si
Check Digit
Model Year
Y: 2000
Factory Code
L: East Liberty, Ohio Plant, U.S.A.Serial Number
Vehicle ldentification Number
and Federal Motor Vehicle
Safety Standard Certification
Engine Number
81642, D16Y5: 5300001-
Dl6Y7, Dl6Y8: 5500001-
Engino Type
Bl642; 1600 DOHC WEC '16-vatves
Sequential Multiport Fuel-injected
Engine
D'I6Y5: 1600 SOHC WEC-E 16.vatves
Sequential Multiport Fuel-injectedEngine
D16Y7: 1600 SOHC 16-valves Sequenlal
Multiport Fuel-injected Engine
D16Y8: 1600 SOHC WEC 16-vatves
Sequential Multipon Fuel-injected
Engine
Serial Number
COLOR
D16Y5 - 5300001
ta
to
Paint Code
B4RA : 4-speed Automatic Transmission
S40, S4C: 5-speed Manual Transmissron
M4VA :ContinuouslyVariable
Transmission (CVT)
B4RA : 9000001*
S40. S4C: 1000001-
M4VA :6000001-
B-95P
NH-578
NH.583M
NH-592P
R-81
Electron Blue Pearl
Clover Green Pearl
Taffeta White
New Vogue Silver Metallic
Flamenco Black Pearl
Milano Red
1-28
NH.592P
to

2HG EJ632*YH 000001
ro
CANADA 2000 Model (2-door Hatchbackl
Vehicle ldentification Number
Manufaqturor, Make and
Type of Vehicle
2HG: HONDA OF CANADA
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6: ClVlC 3-door/Dl6Yt
Body Type and Transmission Type
3: HatchbacUs-sDeed Manual
4; Hatchbacld4-speed Automatic
Vehicle Glade
2t CX
3: OX
5r SE
Check Digit
Model Yoal
Y: 2000
Factory Code
H: Alliston Plant. Ontario, Canada
Serial Numb€r
Vehicle ldentification Number
and Canadian Motor Vehicle
Saf ety Standard Certif ication
Paint Code
COLOR
NH.592P
D 16Y7 -
D16Y7: 1600 SOHC 16-valves Sequential
Multiport Fuel-injected Engine
Se1i8l Number
B4RA: 4-speed Automatic Transmission
S40 : s-speed Manual Transmission
84RA: 9000001-
S40 :1000001-
New Vogue Silver Metallic
Flamenco Black Pearl
Roma Red
Vintage Plum Pearl
NH.583M
NH.592P
R-97
RP-32P
1-29

Chassis and Paint Codes
Vehicle Grade
0: EX
1: LX-V
2: LX-V with ABS
3: LX
4: LX with ABS
5: LX with ABS and ly'C
7: EX with ABS
8; EX with ABS and A,,/C
Check Digit
Model Y€ar
Y: 2000
Fac'tory Code
CANADA 2000 Model (4-door Sedanl
Vehicle ldentification
Manufaqturer, Makg and
Number
JHM EJ6 52*YS800001
Type ot Vehicle
JHM: HONDA MOTOR CO.,
LTD.
HONDA Passenger
Vehicle
2HG: HONDA OF CANADA
MFG., INC.
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6: ClVlC4-door/D16Y7
Body Type and Transmission Typ€
5: Sedan/s-speed Manual
6: Sedan/4-speed Automatic
Transmission Number
Code
Paint Code
Paint Code
Clover Green Pearl
New Vogue Silver Metallic
Flamenco Black Pearl
Titanium Metallic
Vintage Plum Pearl
ro
Paintro
S: Suzuka Plant, Mie Prefecture, JapanH: Alliston Plant, Ontario, CanadaSerial Number
Japan :800001-
Canada: 900001-
Vehicle ldentification Number
and Canadian Motor Vehicle
Safety Standard Certif ication
COLOR
NH.583M
D16Y7
Engine Type
D't6Y7 |1600 SOHC 16-valves Sequential
Multiport Fuel-injected Engine
Japan: 5700001-
U.S.A.: 5750001-
5000001--t
Transmission Type
54RA : 4-speed Automatic TransmissronB4RA : 4-speed Automatic Transmissron
S40 :s-speed Manual Transmission
Serial Number
54RA lJapan) : 500000'1-
B4RA (U.S.A,); 900000 1-
S40 (Japan) : '1000001,
S4RA -
G-95P
NH,583M
NH.592P
YR-525M
RP.32P
1-30
ro

CANADA 2000 Model (2-door Coupel
Vehicle ldentification Number
lHG EJ6'l 2 * Y 1800001
Manufacturer, Make and
Type of Vehicle
1HG: HONDA OF AMERICA
MFG,, INC.
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6r ClVlC2-door/D16Y7
EJ8: ClVlC2-door/D'16Y8
EM1: CIVIC 2-door/B1642
Body Type and Transmission Type
1 : Coupe/s-speed Manual
2: Coupe/4-speed Automatic
Vehicle Grade
2: DX, Si
4: SiR
5: SiR with ABS
6: DX with ABS and A,/C
L
7: DXG
Check Digit
Model Year
Y: 2000
Factory Code
L: East Libertv, Ohio Plant. U.S.A.
Serial Number
Vehicle ldentification Number
and Canadian Motor Vehicle
Safety Standard Certif ication
Paint Code
COLOR
NH-592P
81642 5700001
816A2: 1600 DOHC VTEC 16-valves
Sequential Multiport Fuel-iniected
Engine
Dl6Y7: '1600 SOHC 16-valves Sequential
Multiport Fuel-injected Engine
D16Y8: 1600 SOHC WEC 16-valves
Sequential Multipon Fuel-injected
E ng ine
81642: 5700001-
D16Y7: 575000'l-
D16Y8: 578000'l-
B4RA :4-speedAutomaticTransmission
S40, S4C: s-speed Manual Transmissron
B4RA :9000001-
S40, S4C: 1000001-
Electron Blue Pearl
Clover Green Pearl
New Vogue Silver Metallic
Flamenco Black Pearl
Milano Red
8.95P
G.95P
NH-583M
NH.592P
R-81
ra
1-31

Under-hood Emissions Control Label (lggg model)
Emission Group ldentification
Example:
50ST (50 Statosl:
THIS VEHICLE CONFORMS TO U,S. EPA AND STATE OFCALIFORNIA REGULATIONS APPLICABLE TO 1998MODEL YEAR NEW MOTOR VEHICLES,
ilgsT 149 States/Federal):
THIS VEHICLE CONFORMS TO U.S. EPA REGULATIONS
APPLICABLE TO 1998 MODEL YEAR NEW MOTOR VEHI.CLES.
CAL (California):
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE OFCALIFORNIA REGULATIONS APPLICABLE TO 1998MODEL YEAR NEW PASSENGER CARS PROVIDEDTHAT THIS VEHICLE IS ONLY INTRODUCED INTO COM.MERCE FOR SALE IN THE STATE OF CALIFORNIA.
oR3.'@M|LES|3,@|frlw!cs
VEHICLE EI\4ISSION CONTROL INFORIVATIONrH SVEH CLE CONFOFMS IO U S EPA ANDSTA1E OF CALIFORNIA RE6ULAIIONS APPLICABLEIO 199A MODEL YEAR NEWTIEV PASSENGERCA8S PFOV OEO TI]AI 'HIS VEI CLE S OILYINIBODUCEDINTOCOMMEfiCE FOR SALE N TNC
CATALYSTIWCINO?S]2)EGR6F /OBO ] CEFT]F EDVALVE LASH1C0L0l EX 0 r51002mm
NO OTHTR AO.]USIMI\IS NI'TOEO
I]ONDA MOTOB CO.,ITDOE
1-38
ro
Engine and Evaporative Families
rf
Engine Family:v 0't.6 JL2
Model Year
W: 1998
Manufacturer
HNX
HNX: Honda
Type
V: Light Duty Vehicle/Passenger CarDisplacement
Sequence Characters
Evaporative Family:W HNX E 0065
HNX: Honda
Type
E:
Model Year
AAD
TW: 1998
Manufacturel
Canister Work C.pacity (glamsl
Sequence Characters
EVAP
LO

Unit of length: mm (in)
Transmission oil
43.009 43.025 (1.6933 - 1.6939)
0.06 0.21 (0.002 - 0.008)
31.42 - 31.41 \1.231 1.2391
t.D.End play
Thickness
Diameter of ball bearing contact area A
Diameter of lst gear contact area I
Diameter of needle bearing contact area C
Runout
LD.End play {When tightened by the specified torque)
Thickness
LD.o.D.Length
Spacer collar(CoLrntershaft 2ndgear)
Spacer collar(Mainshaft 4thand 5th gear)
LD.o.D.Lengtn
Manual TransmissionS4C - Section 13
M€ASUREMENT
MainshaftFnd plaVDiameter of ball bearing contact area C(Clutch housing side)Diameter of 3rd gear contact area B
Diameter of ball bearing contact area 'q(Transmission housing side)
Runout
Capacity | (US qt, lmp qt)
LD.End play
Thickness
2.3 (2.4,2.0) for overhaul2.2 (2.3, 1.9)for oil change
0.11 - 0.18 (0.004 - 0.007)21 .917 - 21 .990 11.1015 - 1 .10201
37.984 38.000 (1.4954 1.4960)
27.987 - 28.000 (1.1018 1.1024)
STANDARD {NEW)
0.02 (0.001)max.
SERVICE LIMIT
Adtust27.930 (1.0996)
37 930 (1.4933)
27.940 (1.1000)
0.05 (0.002)
Mainshaft 3rd and4th gears
43.009 - 43.025 (1.6933 1.6939)
0.06 - 0.21 (0.002 0.008)
34.92 - 34.91 \1.315 1.311)
31.42 - 31.41 (1.237 1.239)
24.980 24.993 (0.9835 0.9840)
36.984 37.000 (1.4561 - 1.4567)
33.000 - 33.015 (1.2992 - 1.2998)
0.02 (0.0008) max.
3rd4th
43.08 (1.696)
0.3 (0.01)
34.3 ('t.350)
31.3 11.232)
43.08 (1.696)
0.3 (0.01)
31.311.232)
24.940 (0.9818)
36.930 (1.4539)
32.950 (1.2970)
0.05 (0.002)
41.07 (1.617)
0.25 (0.01)41.009 - 41.025 (1.6145 - 1.6152)
0.045 - 0.205 (0.0018 0.0081)
44.009 44.025 {1.7326 - 1.7333)
0.07 0.14 (0.003 - 0.006)28.92 - 28.97 (1.1386 -'j.1405)
36.521 - 36.531 (1.4378 1.4382)
41.989- 42.000 (1.6531 - 1.6535)
29.07 - 29.09 11.1444 - 1.1453)
44.07 (1.735)
0.24 (0.009)
28.8 (1.134)
36.54 (1.439)
41.93 (1.651)
31 .0O2 - 31 .012 11 .2205 - 1 .2209'l
36.989 - 37.000 {1.4563 - 1.4570)
56.45 - 56.55 1'2.2224 - 2.2264126.03 - 26.0A 11 .025 - 1 .021 |
31.06 (1.223)
36.94 (1.454)
(cont'd)
3-9

Automatic TtssronSection 14Unit of lengthi mm (in)
fansmtssron -
MEASUREMENTSTANOARD {NEWISERVICE LIMIT
Transmissionfluid
Capacity f (US qt, lmp qti5.9 (6.2, 5.2)Ior overhaul2.7 (2.9, 2.4) for fluid chanse
sgO g8ol85 SO,rzO rSO, rAo,e'0 I 0,Hydraulic
kPa
(kgf/cm', psa)
Line pressure at 2,000 rpm in E or E position
1st clulch pressure al 2,O0Orpmin D. position
2nd clutch pressure at 2,000 rpm in El position800 - 850 (8.2 -8.7, 120 - 124)760 (7.7, 110)
3rd and 4th clutch pressure at 2,000 rpm in lFl posi-
tion
810- 860 (8.3 - 8.8, 118 - 125)760 (7.8, 1l 1)
Stall speed rpm (Check with vehicle on level ground)2,10028 1_ ffi9
30.0 (1.18)
28.5 \1.12)29.1 (1.15)
28.511.121Untilgrooves worn out
Discoloration
ClutchClutch initial clearance
Clutch return spring free length(A4RA, B4RA Transmission)
lM4RA Transmission)
Clutch disc thicknessClutch plate thickness
Ctr t"h ""d pl"t" thl"t**(A4RA, B4RA Transmission)
1st,2nd3rd,4th
1st2nd,3rd,4thlst2nd,3rd,4th
1st2nd,3rd,4th
Mark 1Mark 2Mark 3Mark 4Mark 5Mark 6Mark 7Mark IMark I
M"*lMark 2Mark 3Mark 4Mark 5Mark 6Mark 7Mark 8Mark 9Mark 10Mark 11Mark 12Mark l3Mark 14Mark 15Mark 16Mark 17Mark 18
Clutch end plate thickness(M4RA Transmassioni
0.65 , 0.85 (0.026 - 0.033)0.40 - 0.60 (0.016 - 0.024)
32.0 (1.26)
30.s (1.20i
31 .1 11.22130.5 (1.20)
1.88 - 2.00 {0.074 - 0.079)
1.55 - 1.6510.061 -0.065)
1.95 - 2.05 (0.077 0.081)
2.05 2.10 (0.081 - 0.083)2.15 - 2.20 (0.085 - 0.087)2.25 - 2.30 {0.089 - 0.091i
2.35 - 2.40 (0.093 - 0.094)
2.45 - 2.50 (0.096 - 0.098)2.55 - 2.60 (0.100 - 0.102)
2.65 - 2.70 (0.104 0.106)2.75 - 2.80 (0.108 0.110)
2.85 2.90 (0.112 - 0.114)
Discoloration
1
I
IDiscoloration
2.3 - 2.4 {0.091 0.094)2.4, 2.5 {0.094 - 0.098)2.5 2.6 (0.098 - 0.102)2.6 - 2.7 (0.102 - 0.106)
2.7 , 2.8 (0.106 - 0.110)2.8 - 2.9 10.110 0.114)
2.9 - 3.0 (0.114- 0.118)
3.0,3.1 (0.118-0.122)
3.1 - 3.2 \O.122 -0.1261
3.2 - 3.3 {0.126 - 0.130}2.0 - 2.1 (0.079 - 0.083)2.1 - 2.2 (0.083 - 0.087)2.2 - 2.3 (0.087 - 0.091)3.3 - 3.4 (0.130 0.134)
3.4 - 3.5 (0.134 - 0.138)3.5 - 3.6 (0.138 0.142)
3.6 3.7 {0.142- 0.146)
3.7 ,3.8 10.146 - 0.150i
Discoloration
1
I
I
L
I
Discoloration
(cont'd)
3-11

Special Tools
(
Ref. No. I Tool Number
o
o
@
@
oor@-1
andO-2
@
o
OTHAH _ PJTOl OB
07JAA - 001010A
07JAB - 0010204
OTLAJ _ PR3O2OB
07NAB - 0010404
07NAJ - P07010A
01406 - 0020201
OTMAJ - PY4O'114
07MAJ - PY40120
07406 - 0070300
07742 - 0010100
Valve Guide Reamer, 5.5 mm
Socket, 17 mm
Holder Handle
Air Stopper
Holder Attachment. 50 mm
Pressure Gauge Adapter
A/f Pressure Hose
A/T Pressure Hose,2,210 mmAy'T Pressure Adapter
A,/T Low Pressure Gauge WPanelValve Guide Driver, 5.5 mm
6-43
6-16
o- to
6-8, 10
6-16
6-4
6-4
6-4
6-4
6-4
6-4't, 42
-rE=-!fT----F
o@
@@
o
O-r
-A\
g
@El
ril
6l
A-2
a
6-2

VTEC Rocker Arms
Inspection Using SpecialTools (Dl6Y5 enginel
CAUTION:
. Before using th6 Valve Inspection Tool, make 3ure
that ths air pressure gaugo on the air comptsssor
indicates over iloo kPa 14 kgf/cmr, 57 psi).
. Inspecl th6 valv€ clearance beforo rocker atm insDec"
tion,
'1.
Cover the timing belt with a shop towel to protect tho
belt.
Check ths intakg primaty rocker arm of each cylindqr atTDC.
Remove the cylinder head cover.
NOTE: Refer to page 6-46 when installing the cylin-
der head cover.
Plug the relief hole with the special tool.
YY
OTLAJ - PR3O2OB
(
3, Remove the sealing bolt from the inspection holeand connect the an air pressure regulator with a 0 -
100 psi gauge.
10 x 1.0 mmSEALING BOLT20 N.m {2.0 kgj'm. 14lblft}
l
I
'10 x 1.0 mmADAPTER;NSp€CTTONHOLE (Commercially
available)
l'Pullthe dial andturn to adlust,
Loosen the regulator valve on the valve inspection
tool and apply the specified air pressure.
Spocified Air Pressurei
250 kPa {2.5 kg,t/cm,,36 psi}
o-at

VTEC Rocker Arms
Inspection Using Special Tools (D16Y8 enginel
CAUTION:
o Before using the Valve Inspection Tool. mak6 surethat the air pressure gauge on the air comprsssor
indicates ovor 400 kPa {4 kgf/cm,, 57 psil.
. Inspect th6 valve clearanco before rockar arm inspec-
tion.
. Cov€r th€ timing belt with a shop towel to protect
the bolt.
. Check tho intake prima.y rockff arm of each cylindel
at TDC.
1.Remove the cylinder head cover.
NOTE: Refer to page 6-46 when installing the cylinder
neao cover,
Plug the relief hole with the specialtool.
OTLAJ - PR3O2OB
I,^ A IAo- tu
3. Remove the sealing bolt from the inspection hole
ancl connect an air pressure regulator with a 0 - 100psi gauge.
l0 x 1.0 mmSEALING EOLT20 N.m (2.0 kgf.m, 14 lbf.ft)
(AIR PRESSUREREGULATOR
{Commerciallyavailable). Pullthe dialandturn to adjust,