glove box HONDA CIVIC 2002 7.G User Guide

Dashboard
Dashboard Removal/lnstallation
SRS components are located in this area. Review the
SRS component locations (see page 23-13) and the
precautions and procedures (see page 23-14) in the SRS
section before performing repairs or service.
NOTE:. When prying with a flat-tip screwdriver, wrap it with
protective tape, and apply protective tape around the
related parts to prevent damage.. Have an assistant help you when removing and
installing the dashboa rd.. Take care not to scratch the dashboard, body, and
other related parts.
. Put on gloves to protect your hands.
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the preset
buttons.
Disconnect the negative cable from the battery, and
wait at least three minutes before beginning work.
Remove these items:
. Driver's dashboard lower cover (see page 20-59). Driver's dashboard under cover (see page 20-60). Passenger's dashboard lower cover (see page
20-63). Glove box (see page 20-63). Consoles, front and rear (see page 20-57). Shift lever trim {see page 20-61). Center panel (see page 20-62). Kick panels, both sides (see page 20-50). A-pillar trim. both sides (see page 20-50). Steering column (see page 17-9)
20-66
4. From the center panel opening, remove the screws,
then remove the center bracket (A).
Fastener Locations
):Screw,2
Remove the sh ift lever (see page 13-51).
From outside of the passenger's door, gently pull
out along the edge of the dashboard side cover (A)
to release the hooks (B), then release the upper
hook (C), to remove the cover.

Dashboard
Dashboard Removal/lnstallation
(cont'd)
11. From outside the driver's door, remove the caps (A),
then remove the bolts (8, C, D), and lift up on the
dashboard (E) to release it from the guide pins
(F. G) on the body.
Fastener Locations
B>rBolt.3 C>: Bolt,2 D>: Bolt,2
m6[-,,,,",",,-,F6't---'' ffi'!--v{/- Kr* w-
B
$7:
^/761:
/,-,. r:; 8 x 1.25 mm22Nm(2.2 kgf.m, 16lbf.ft)
13.
{2.2 kgf m, 16lbf.ftl
Carefully remove the dashboard through the front
door opening.
lnstall the dashboard in the reverse order of
removal, and note these items:
. Make sure the dashboard fits onto the guide pins
correctly.. Apply liquid thread lock to the dashboard
mounting bolts of the middle portion before
reinstallation.. Before tightening the bolts, make sure each wire
harness and control cables are not pinched.
. Make sure the connectors are plugged in
properly, and the antenna lead is connected
propeny.. Reconnect the negative cable to the battery.. Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
. Reset the clock.. Do the ECM/PCM idle learn procedure isee page
1 '1-139).
20-68
Steering Hanger Beam
Replacement
NOTE: Put on gloves to protect your hands.
1, Remove the dashboard (see page 20-66).
2. Remove these items from the dashboard:
. lnstrument panel (see page 20-59). Driver's pocket (see page 20-60). Gauge assembly (see page 22-64). Passenger's airbag (see page 23-'l 14)
Remove the screws, then remove the glove box
striker (A).
Fastenea Locations
):Screw,4
\

Dust and Pollen Filter Replacement
The dust and pollen filters should be replaced every
30,000 miles (48.000 km) or 24 months whichever
comes first. Replace the filters more often if the air flow
is less than usual.
1. Open the glove box. Remove both glove box stops,
then let the glove box hang down (see page 20 63).
2. Remove the filter lid (A)from the blower unit, then
pull out the first dust and pollen filter (B). Slide the
second filter to the left, and pull it out.
Remove the filter {A) from the housing (B), and
replace the filter.
4. Install the filters in the reverse order of removal.
Blower Unit Removal and
lnstallation
For some models: SRS components are located in this
area. Review the SRS component locations (see page
23-13) and precautions and procedures (see page 23-14)
in the SRS section before performing repairs or service.
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the preset
buttons.
2. Disconnect the battery negative cable, and wait 3
minutes before beginning worK.
3. Remove the right kick panel (see page 20-50),
passenger's dashboard lower cover, and the glove
box {see page 20-63).
4. Cut the plastic cross brace in the glove box opening
with diagonal cutters in the area shown. Remove
and discard the plastic cross brace,
Cut heare.
{cont'd)
21-39

Heating and Air Gonditioning
Blower Unit Removal and Installation {cont'd}
Remove the steering hanger beam bracket cover
from the right side of the glove box opening, then
remove the bolts and the olove box frame.
1.
8.
9.
Remove the ECM (see page 11-4).
Remove the EPS control unit (see page 17-67).
Disconnect and remove the PGM-Fl main relays
and bracket assembly, then remove the ECM
bracket.
Disconnect the connectors {A) from the blower
motor and the power transistor, then remove the
wire harness clips (B) and the connectors (C).
Remove the self-tapping screws and the bracket (D).
A
21-40
10. Disconnectthe connector {A) from the recirculation
control motor, then remove the wire harness clip
{B). Remove the mounting bolts, the mounting nuts
and the blower unit (C).
6x 1.0 mm I9.8 N.m (1.0 kgt.m,7.2 tbt.ftl
6x1.0mm9.8 N.m (1.0 kgf.m,?.2 tbf.ft)
11.
14.
Installlhe unit in the reverse order of removal.
Make sure that there is no air leakage.
Reconnect the negative battery terminal.
Do the engine control module (ECM) idle learn
procedure {see page 11-139).
Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
\
'13.

Heating and Air Conditioning
A/C System Tests (cont'd)
1.
Performance Test
Air conditioning refrigerant or lubricant vapor
can irritate your eyes, nose, or throar.
Be carefulwhen connecting service equipment.
Do not breathe refrigerant or vapor.
The performance test will help determine if the air
conditioner system is operating within specifications.
Use only service equipment that is U.L.-listed and is
cenified to meet the requirements of SAE J2210 toremove HFC-134a (R-134alfrom the air conditioning
system.
lf accidental system discharge occurs, ventilate the
work area before resuming service
R-134a service equipment or vehicle air conditioning
systems should not be pressure tested or leak testedwith compressed air.
Additional health and safety information may be
obtained from the refrigerant and lubricant
manufacturers.
Connect a R-134a refrigerant recover/recycling/
charging station to the high-pressure service port
and the low-pressure service port, following the
equipment manufacturer's instructions.
Determine the relative humidity and air
Iemperaru re.
' Compressed air mixed with R-134a forms a
combustible vapor.. The vapor can burn or explode causing serious
Injury.. Never use compressed air to pressure test
R-134a service equipment or vehicle air
conditioning systems.
21-58
4.
Open the glove box. Remove both glove box stops,
then let the glove box hang down (see page 20-63).
Insert a thermometer (A) in the center vent, andplace another thermometer {B) near the blower unit.
Test conditions:
. Avoid direct sunlight.. Open the hood.. Open the front doors.. Sel the temperature control dial on Max Cool, the
mode control dial on Vent, and the recirculation
control switch on Recirculate.. Turn the A,/C switch on and the fan switch on Max.. Run the engine at 750 rpm.. No driver or passengers in vehicle.
After running the air conditioning for I0 minutes
under the above test conditjons, read the delivery
temperature from the thermometer in the center
vent, the intake temperature near the blower unit,
and the high and low system pressure from the Ay'Cga uges.

Connectors and Harnesses
Engine Wire Harness
Camshaft position (CMP) sensorLllr sensorEC[,4 connector AECI/l connector BEngine coolant temperature (ECT)
sensorEngine oil pressure switchEVAP canister purge valveldle air control (lAC)valve
lgnition coil No. llgnition coil No. 2lgnition coil No. 3lgnition coil No. 4Iniector No. 1Inlector No.2Iniector No.3Iniector No. 4Intake air temperature {lAT) sensor
TDC sensorThrottle position (TP) sensorVehicle speed sensor (VSSI
VTC oil control solenoid valveVTEC oil pressure switchVTEC solenoid valvec 101
c102
233
242
Transmission housingLeft side of engineRight side ofengineUnder glove boxUnder glove boxLeft side of engine
Bight side oI engineLeft side of intake manifoldLeft side of intake manifoldMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine companment
28
1845672524201912
811102729303
22
12333332222233
322220
Left side of intake manifoldLeft side of engineLeft side of intake manifoldTransmission housingRight side o{ engineRight side of engineRight side of engineUnder right side of dash
Front of engine companment
Front of engine compartment
ECM wire harness {see page22-321Starter subharness (see page22-15)Starter subharness (see page22 151
Connector to Harness Index (cont'dl
22-16

Connectors and Harnesses
Connector to Harness Index (cont'd)
ECM Wire Harness
Connector or TerminiFI Re-lcavitiesL LocationConnectstoNotesArr ruer t/vrl ralo sensor retayData link connectorEC[/l connector EPGM-Fl main relay 1PGM-Fl main relay 2Under-dash fuse/relay boxconnector D (see page 22 45)Underdash fuse/relay boxconnector E lsee page 22-45)under-dash fuse/relay boxconnector R lsee page 22-45)c10'1
c152
c451
c452
c453
c511
8761
2
3
4
1'I
I
10
14
12
44
6
20
8
4
6
Eehind glove boxUnder middle of dashBehind glove boxBehind glove boxBehind glove boxIn the under-dash fuse/relay box
In the under-dash fuse/relay box
In the under-dash fuse/relay box
Under rlght side of dash
Under right side of dash
Under right side of dash
Under right side ot dash
Under middle oI dash
Under middle of dash
Engine wire harness (seepage 22'16)EPS sub harness (see page22-24)Engine companment wireharness {see page 22-18)Engine compartment wireharness {see page 22-18)Floor wire harness (see page22-34)Dashboard wire harness A{see oaoe 22-26)G451Under gauge assemblyBody ground via ECM wireharness
22-32

sRs
Front Passenger's Airbag Replacement
Removal
1. Disconnectthe battery negative cable, and wait at
least 3 minutes before beginning work,
2. Remove the glove box stops, and lower the glove
box.
3. Disconnect the front passenger's airbag 4P
connector (A) from dashboard wire harness B.
Remove the three mounting nuts (A) from the
bracket. Cover the lid and dashboard with a cloth,
and pry carefully with a screwdriver to lift the front
passenger's airbag (B) out ofthe dashboard.
NOTE:The airbag lid has pawls on its side which
4.
aftach it to the dashboard.
23-114
trr
Installation
1. Place the new front passenger's airbag (A) into the
dashboard. Tighten the front passenger's airbag
mounting nuts (B).
9.8 N m {1.0 kgf.m,7.2lbf ft}
Connect the front passenger's airbag 4P connector
(A)to dashboard wire harness B.
Raise the glove box, and reinstall the stops.
Reconnect the battery negative cable.
After installing the airbag, confirm proper system
operation; Turn the ignition switch ON (ll); the SRS
indicator should come on for about 6 seconds and
then go off.
L
4.

sRs
Airbag Disposal
Special Tool Required
Deployment tool 07HAz-SG00500
Before scrapping any airbags, side airbags, seat belt
tensioners, or seat belt buckle tensioners (including
those in a whole vehicle to be scrapped), the airbags,
side airbags, seat belt tensioners, or seat belt buckle
tensioners must be deployed. lf the vehicle is still within
the warranty period, the Honda District Service
Manager must give approval and/or special instruction
before deploying the airbags, side airbags, seat belt
tensioners, or seat belt buckle tensioners. Only after the
airbags, side airbags, seat belt tensioners, or seat belt
buckle tensioners have been deployed (as the result of
vehicle collision, for example), can they be scrapped.
lf the airbags, side airbags, seat belt tensioners, and
seat belt buckle tensioners appear intact (not deployed),
treat them with extreme caution. Follow this Drocedure.
Deploying Airbags in the Vehicle
lf an SRS equipped vehicle is to be entirely scrapped, its
airbags, side airbags. seat belt tensioners. and seat belt
buckle tensioners should be deoloved while still in the
vehicle. The airbags, side airbags, seat belttensioners,
and seat belt buckle tensioners should not be
considered as salvageable parts and should never be
installed in another vehicle.
1. Turn the ignition switch OFF, then disconnect the
battery negative cable, and wait at least 3 minutes.
2. Confirm that each airbag, side airbag, or seat belt
tensioner is securely mounted.
3. Conf irm that the specia I tool isfunctioning properly
by following the check procedure on the tool label.
23-116
$J
Driver's Airbag:
4. Remove the access panel f rom the steering wheel,
then disconnect the driver's airbag 4P connector
from the cable reel (see step 2 on page 23-21).
Front Passenger's Airbag:
5. Lowerthe glove box, then disconnectthe front
passenger's airbag 4P connector from dashboard
wire harness B (see step 3 on page 23-211.
Side Airbag:
6. Disconnect the side airbag 2P connectors from the
floor wire harness (see step 4 on page 23-211.
Seat belt tensioner:
7. Disconnect the seat belt tensioner 2P connectors
from the floor wire harness {see step 5 on page 23-
22). Pull the seat belt out all the way, and cut it off.
Seat belt buckle tensioner:
8, Disconnect the seat belt buckle tensioner 4P
connectors from the floor wire harness (see step 6
on page 23-221.

Service Manual Index
(cont'dl
Gauge A3semblyReplacement......................................... 22 64
Gaug€sComponent Location Index ..........-...... 22 54How-to lnformation ........................22-56Circuit Diagram22-54
Heater Valve CableAdjustment ...................... .................... ?1-46
High Mount Brake Light8ep|acement......................................... 22 82
Hood
lmmobilizer SystemComponent Location In dex .............. 22-162
\
G
Description
Genoral Information(See seclion 1)
Glove BoxRemoval/1nsta11ation .......................-.... 20-63
GrilleReplacement...........-............................. 20-94
Hood lnsulatorReplacement......................................... 20-89
Hood LatchRep1acement................... ..........20 108
Hood Opener CableComponentLocation Index ..............20 105Replacement ................ . . ........... .....20 106
Hood SealBeplacement.-...........................-........... 20-88
HornTesVReplacement . . ................ ...... 22-122
CircuitDiagram ...........................22-164Troubleshooting ............................ 22,165
Inner Fender, FronlRepf acemenl....................................... 20-102
Inside Rearview MirrorReplacement..........-.............................. 20 16
Instrument PanelRemoval/1nsta11ation................. ....... 20-59
Intake Air Bypass ControlThermal ValveTesr................................ ..... ..11-161
Intake Air SystemComponent Location Index ...-.-........ 11-159
Intake ManitoldRemoval/1nsta11ation ................................ I 2
lntermediate Shaft AssemblyRemova1 ................-.-...-......................... 16-19Disassemb|y................... ... ......-.... 16,20Resassemb|y ........................................ 16 22Installation .........-...-.............................. 16-24
Keyless Entry Transmitter
Adjuslment
H
Adiustment .......
Hatch Handle
Horn SwitchTest ............-........
HornsComponent Location IndexCirc!it Diagram
H02S. SecondaryReplacement
..............22-120Replacement
22-122
22 12120-110
20-'110Hatch LatchReplacement$
K
Hatch Latch Switch
.... 11 113
HubsReplacement. ... .................................. 1A 26Test
Test
Replacement
Hatch Support StrutsBeplacement.....
Hatch WeatherstrioReplacement....
Hazard Warning Switchtest
ldle ControlSystemComponentLocation Index .............. 11-129Inspection,.,.........-.......,.,.,,,,,,.,,,.,.,..... 1'l 138
lgnition CoillslBemoval/lnstallation ...............-.............. 4 18
22-161Test ...................................................... 22 161
Keyless Entry/Security Alarm SystemComponenl Location Index .............. 22 150Circuil Diagram ................. . .............. 22 151
Keyless Receiver Unitlnput Test ............................................ 22-153
Knock SensorReplacement......-................................ 1 1 115
KnucklesReplacementFront Suspensron ............................. 18-1 1Rear Suspension ........ .................-... 18-28
Repair ...............
H.tch Lock Actuator22-159
Hatch Lock CylinderRep|acement....................................... 20,111
Hatch SpoilerIAT {lntake Air Temperature} SensorReplacement.,.........-...'11 115
20-91
20-92
.................... 22_88lgnition Key LightTest,,.,,,,.,...,......-.
H6adlightAdjustmentlgnition Key Switch
....................... 22-91
....................... 22-91..22-78TestReQ\ace$entlgnition SwitchTest .,,,.,.,.,,,,.,.,.......22-53License Plate LightReplacement...........-... - ... .....22-83
License TrimReplacement..................-...-..........-....... 20-98
Lights, ExteriorComponent Localion Index.................22 68
Lights,InteriorComponent Location Index................. 22-94CircuitDiagram .. .. ...... .... 22-95
HcadlightsCircuit Diagram .............................. 22-71, 72
HeadlinerRemoval/lnstallalion ............................ 20-54
Heater ControlPanelRemoval/1nsta11ation ............................ 21-38
Heater Control Power and Ground CircuitsTroubfeshooting......... .......................21-27
lgnition SystemComponent Location Index ................... 4-15CircuitDia9ram .................................... 4'161nspection ............................................... 4-17
lmmobilizer Control Unit-Receiver
J
22-161