steering HONDA CIVIC 2002 7.G Manual PDF

Heating and Air Gonditioning
Blower Unit Removal and Installation {cont'd}
Remove the steering hanger beam bracket cover
from the right side of the glove box opening, then
remove the bolts and the olove box frame.
1.
8.
9.
Remove the ECM (see page 11-4).
Remove the EPS control unit (see page 17-67).
Disconnect and remove the PGM-Fl main relays
and bracket assembly, then remove the ECM
bracket.
Disconnect the connectors {A) from the blower
motor and the power transistor, then remove the
wire harness clips (B) and the connectors (C).
Remove the self-tapping screws and the bracket (D).
A
21-40
10. Disconnectthe connector {A) from the recirculation
control motor, then remove the wire harness clip
{B). Remove the mounting bolts, the mounting nuts
and the blower unit (C).
6x 1.0 mm I9.8 N.m (1.0 kgt.m,7.2 tbt.ftl
6x1.0mm9.8 N.m (1.0 kgf.m,?.2 tbf.ft)
11.
14.
Installlhe unit in the reverse order of removal.
Make sure that there is no air leakage.
Reconnect the negative battery terminal.
Do the engine control module (ECM) idle learn
procedure {see page 11-139).
Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
\
'13.

Connectors and Harnesses
Connector to Harness Index (cont'd)
Dashboard Wire Harness B
Collqctor or TerminalCavitiesLocatiol|ConnectstoNotesCableCombination light switchDriver's airbag inflatorlgnition key switchlgnition switchlmmobilizer control unit receiverPassenger's airbag inf latorSRS unit connector AWiper/washer switchUnder dash fuse/relay boxconnectorA lsee page 22,45)Under dash luse/relay boxconnector B (see page 22-45)Under'dash fuse/relay boxconnector C (see page 22-45)Under-dash fuse/relay boxconnector S lsee page 22-45)Under'dash fuse/relay boxconnectorX (see page 22 45)c401
c402
c403
G510
reel211716't9
18I
35
6
1
8
10
12
11
14
5
4
11418145
6
14
2
8
10
4
12
In steering column coverIn steering column coverIn steering column coverIn steering column coverIn steering column coverIn steering column coverUnder middle of dashUnder middle ofdashIn steering column coverUnder left side of dash
Under left side ofdash
Under left side of dash
Under lett side of dash
Under left side of dash
Under right side of dash
Under middle of dash
Under middle of dash
Under middle side of dash
Engine compartment wireharness (see page 22-'18)Floor wire harness (see page22-34JFloor wire harness (see page22-341Dashboard wire harness A(see oaoe 22-26)G40lUnder gauge assemblyBody ground via dashboard
22-30

lgnition Switch
Test
SRS components are located in this area. Review the
SRS component locations (see page 23-13) andprecautions and procedures {see page 23-'l4) in the SRS
section before performing repairs or service.
1, Remove the driver's dashboard lower cover {seepage 20-59).
2. Disconnect the 5P connector from the under-dash
fuse/relay box.
WHT/RED
Wire side offemale terminals
BLK/WHTBLK/YEL
BLK/RED
Check for continuity between the terminals in each
switch position according to the table.
Terminal
p.J,i""-\
WHT/RED(ACC)
BLK/WHT YEL(BAT) flGl)
BLK/REDtrc2t
BLK/WHT(sr)
o (LocK)
| (ACC)o---o
[ (oN)
III (START)
c)-_H
o_H
lf the continuity checks do not agree with the table,
replace the steering lock assembly (see page'17-121.
22-53

Gauges
2.
3.
Gauge Assembly Replacement
1.Remove the instrument panel (see page 20-59),
then remove the upper column cover {see page 17-
Place a clean shop towel (A) under the gauge
assembly to prevent scratching the steering
colum n or dash panel.
Remove the screws from the gauge assembly (B).
Disconnect the connectors (C), and remove thegauge assemDry.
Installthe gauge assembly in the reverse order of
removal.
Coolant Temperature Gauge
Troubleshooting
Before testing, check the No. I { 10A) fuse in the under-
hood fuse/relay box and the No. '10 (7.5A) fuse in the
under dash fuse/relay box.
1. Start the engine, and check the malfunction
indicator lamp (MlL).
Does the MIL come on?
YES- Troubleshoot the cause of the ECM DTC (see
page 1 1-57), and recheck.
NO-Go to step 2.
2. Check for a multiplex control unit DTC (see page
22,168).
ls a DTC ind icated?
YES Troubleshooting the cause of the multiplex
control unit DTC {see page 22-168), and recheck.
NO Go to step 3.
3. Do the communication line check with the self-
diagnosis procedure (see page 22-56).
ls the word "Error" indicated on the odo/ttip
d isplay ?
YES The gauge cannot receive the signal from the
multiplex control unit and the ECI\,4. Check for an
open in the WHT/GRN wire (gauge connector
terminal B 13). lf no open is found, go to step 5.
NO Go to step 4.
4. Do the gauge drive circuit check with the self-
diagnosis procedure (see page 22-56).
Does the temperature gauge needle sweep lrom
the minimum position to the maximum, then tetutn
to the minimum position?
YES Go to step 5.
NO Replace the gauge assembly.l
5. Substitute a known-good ECM and recheck.
Did the symptom/ ind ication go away?
YES Replace the ECM.
NO Substitute a known good gauge assembly. lf
the symptom/indication goes away, replace thegauge assembly.l
4.
22-64

Exterior Lights
4.
5.
Combination Light Switch Test/Replacement
1. Remove the driver's dashboard lower cover (see page 20-60).
2. Remove the steering column covers (see page 17-9).
3, Disconnectthe l6Pconnector(A) f rom the combination light switch (B).
Remove the tlvo screws, then slide out the combination light switch.
Inspect the connector terminals to be sure they are all making good contact.
. lf the terminals are bent, loose or co rroded, repa ir them as necessa ry, a nd recheck the system..lftheterminalslookOK,checkforcontinuitybetweentheterminalsineachswitchpositionaccordingtothe
tables.- lf the continuity is not as specified, replace the switch.
Light switch:
Telmint
Position451213
Headlight switch
OFF
LOWo--
HIGHo--
Passing switch
OFF
ONo-
Turn signalswitch:
Terminal
Position21011
LEFT----o
NEUTRAL
RIGHTo--
22-80

\lgnition Key Switch Test
NOTE: For more key-in beeper information, refer to the
circuit diagram (see page 22-90) and input test (see
page 22-921.
When the ignition key is in the ignition switch the
multiplex control unit senses ground through the
closed ignition key switch. When you open the driver's
door, the multiplex control unit senses ground through
the closed door switch and sounds the beeper.
1. Remove the steering column upper and lower
covers (see page'17-9).
2. Disconnect the 6P connector.
3.Check for continuity between the No. 1 and No. 2
termrnars.
. There should be continuity with the key in the
ignition switch.. There should be no continuity with the key
removed from the ignition switch.
lf the continuity is not as specfied, replace the
ignition switch.
lgnition Key Light Test
1.Remove the steering column upper and lower
covers (see page 17-9).
Disconnect the 6P connector,
The LED should come on when power is connected
to the No. 6 terminal and ground is connected to
No. 5 terminal.
lf the LED does not come on, replace the ignition
swrtch.
i'
/.'
22-91

Horns
1.
3.
Horn Test/Replacement
Remove the front bumper {see page 20-85).
Disconnect the 1P connector (B), and remove thehorn (A).
Test the horn by connecting battery power to the
terminal (A) and ground to the bracket (B). The horn
should sound.
4. lf it fails to sound, replace it.
22-122
1.
Horn Switch Test
Remove the steering column covers (see page '17-
9).
Disconnecl the dashboard wire harness B 5P
connector (A) from the cable reel (B).
Using a jumper wire . connect the dashboard wire
harness B 5P connector (A) No. 2 terminal to bodyground .
. lf the horns sound, goto step 4.. lf the horns do notsound, checkthese items:- Horn relay- No.7 (15A)fuse in the under-hood fuse/relay
box- Horns (see page 22-122).- An open in the wire
| ../......:....,

I
4. Reconnect the dashboard wire harness B 5P
connector {A), and disconnect the horn switch
positive 1P connector (B).
Using a jumperwire, connectthe horn switch
positive 1P connector (B) to ground
. lf the horns sound, go to step 6.. lf the horns do notsound, replacethecable reel.
Reconnect the horn switch positive 1P conector (B).6,
22-123
1.Using a jumper wire, connent the steering wheel to
body ground.
Close the contacts between the horn plate and the
contact plate.
. lf the horns sound, replacethe steering column.. lf the hornsdo notsound, replacethe horn and
contact plate.
8.

Wipers/Washers
1.
Wiper/Washer Switch Test/Replacement
Remove the driver's dashboard lower cover {see page 20-60).
Remove the steering column covers (see page 17-9).
Disconnecl the 14P connector (A) from the wiper/washer switch {B)
Remove the two screws, then pull out the wiper/washer switch.
Inspect the connector terminals to be sure they are all making good contact.
. lf the terminals are bent, loose or corroded, repairthem as necessary, and recheck the system..lftheterminalslookOK,checkforcontinuitybetweentheterminalsineachswitchpositlonaccordingtothe
tables,- lf the continuity is not as speciiied, replace the switch.
Terminal
Position6414l21211
OFFo--{
tNlo-
LOo-
HI
Mist switch ONr
Washor 3witch ON
22-140
J

)
I
Troubleshooting
Before troubleshooting the immobilizer system,
troubleshoot any EClvl Diagnostic Trouble Codes (DTCS)
(see page 11-3), and make sure the ECM has no
malfunction.
Note these items before trou bleshooting:
. Due to the action of the immobilizer system, the
engine takes slightly more time to start than on a
vehicle without an immobilizer system.. When the system is normal, and the proper key is
inserted, the indicator light comes on for 2 seconds,
then it will go off.. If the indicatorstartsto blink after 2 seconds, or if the
engine does not start. remove any other immobilizer
keys or large key fobs on the key ring, then repeat the
starting procedure.
lf the engine still does not start, continue with thisprocedure.
1. Turn the ignition switch ON {ll) with proper key.
2. Check to see if the immobilizer indicator light
comes on.
Does the indicator light blink?
YES Disconnect the 7P connector from the
immobilizer control unit-receiver, then go to step 9.
NO Check for these problems, then go to step 3.
. Blown No. 9 (10A)fuse in the under-hood
fuse/relay box.I. An open in the wire between the gauge assembly
and the immobilizer control unit-receiver.l. A faulty immobilizer indicator light,I. An open in the wire between the gauge assembly
and the under-hood fuse/relay box.l
Remove the driver's dashboard lower cover (see
page 20-59).
Remove the steering column lower cover (see page
11-9).
l
-_--t
22-165
5. Disconnect the 7P connector (A)from the
immobilizer control unit-receiver (B),
Check for voltage between the immobilizer control
unit-receiver 7P connector No. 7 terminal and body
ground.
ls there battery voltage?
YES-Go to step 7.
NO Check for these problems;
. Blown No. 9 {10A)fuse in the under-hood fuse/
relay box.l. An open in the WHT/RED wire.l
Check for voltage between the immobilizer control
unit-receiver 7P connector No. 6 terminal and bodyground with the ignition switch ON {ll).
ls there battery voltage?
YES- Go to step 8.
NO Check for these problems:
. Blown No.6 (15A)fuse in the under-hood
fuse/relay box,I. Faulty PGM-Fl main relay 1,t. An open in the YEUBLK wire.l
1.
(cont'd)