Oil HONDA CR-V 1998 RD1-RD3 / 1.G Owners Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 1998, Model line: CR-V, Model: HONDA CR-V 1998 RD1-RD3 / 1.GPages: 1395, PDF Size: 35.62 MB
Page 482 of 1395
Oil Seal Replacement
Transmission Housing:
1. Remove the oil seal from the transmission housing
2.lnstall the new oil seal into the transmission hous-
ing using the special tools.
NOTE: Install oil seal up to i0.5 mm (10.02 jn) from
transmission housing end surface.
TRANSMISSIONHOUSING
PRESS
fHANOLE
.--.'/'01119 - @1OCIO0
DRIVER ATTACHMENT- PG4()r00
PILOT,28 x 30 mm07JAO - PH80400
OIL SEALReplace.
OIL SEAL
Clutch Housing:
1. Remove the oil seal from the clutch housing.
HANDLE
lnstall the new oil seal into the clutch housing using
the special tools.
NOTE: Install oil seal up to t0.5 mm (t0.02 in) from
transmission housing end surface
CLUTCHHOUSING
PRESS
I
07749 - tx)l(xxto
DRIVER ATTACHMENTOTJAD - PHM1Ol
PILOT, 28 x 30 mm07JAD - PH8oaU)
Replace.
13-43
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Page 487 of 1395
Transfer Assembly
Disassembly (cont'd)
Secure the transfer housing in a bench vise withsoft jaws.
COMPANION FLANGEHOLDER07RAA -
Install the special tool on the companion flange,then loosen the transfer driven gear shaft locknut.
Remove the transfer driven gear shaft locknut, coni-cal spring washer, back-up ring, O-ring, and com-psnion flange.
7.
TRANSFER DRIVENGEAR SHAFT LOCKNUTReolace,
13-48
9. Remove the transfer driven gear shaft, then removethe transfer spacer from the transfer driven gearshaft.
TRANSFER ORIVENGEAR SHAFT
Remove the oil seal and the tapered roller bearingfrom the transfer housing,
OIL SEALReplace.
TAPEREO ROLIIRAEARING
TRANSFER HOUSING
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Page 492 of 1395
Transter Gear Backlash Inspection and Transfer Gear
Tooth Contaqt Inspection
2. lnstall the 35 mm thrust shim on the transfer driven
gear shaft, then install the tapered roller bearing
using the special tools and a press.
NOTE: Use old lransfer spacer for bearing installa-
tion, then discard it.
TRANSFER DRIVENG€AR SHAFT
Install the bearing outer race, then the tapered bear-
ing on the companion flange side ot the transfer
housing.
3.
OIL SEAL DRIVERATTACHMENT07JAD - PH80101DRIVER077/tg - 001qt00
Replace.TAPERED ROLLERBEARING
Install the new oil seal on the transfer housing
using the special tools.
5. Install the transfer driven gear shaft in the transfer
housing. Do not install the transfer spacer on the
transfer driven gear shaft in this step.
TRANSFERHOUSING
Installthe companion flange. conical spring washer,
and locknut on the transfer driven gear shaft. Do
not install the O-ring and the back-up ring on the
transfer gear shaft in this step.
6,
COMPANIONFLANGE
CONICAL SPRING
direction.
(cont'd)
13-53
TRANSFER HOUSING
WASHER
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Page 501 of 1395
Mainshaft Bearing/Oil Seal
Replacement
1. Remove the ball bearing using the specialtool.
3/8" -16 SLIDE HAMMER(Commercially available)
PULLER.25 - ,10 mm07736 - A01000A
2. Remove the oil seal from the clutch housing.
13-62
BALL BEARING
3. Drive the new oil seal in from the transmission side
using the special tools.
ATTACHMENT,12x 17 .nfi07746 - 0010300
Drive the new bali bearing in from the transmission
side using the special tools.
ATTACHMENT.62x68mm07746 - 0010500
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Page 502 of 1395
Gountershaft Bearing
Replacement
1. Remove the retaining plate from the clutch housing.
CLUTCH HOUSING
HETAINING PLATE
Remove the needle bearing using the special tool,
then remove the oil guide plate.
Replace.
3/8" -16 SLIDE HAMMER(Commercially available)
CLUTCH TIOUSING
^'ADJUSTABI.f BEARINGPULLER,25 - 40 mm07736 - A01(x)04
NEEDLE BEARING
Position the oil guide plate.
Drive the needle bearing using the special tools.
ATTACHMENT,62x88mm07746- 0t!105q)
NEEDII AEARING
Install the retaining plate, and stake the bolt heads
into the groove in the retaining plate
6x1.0mm12 N.m (1.2 kgt m,8.7 lbtftl
13-63
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Page 503 of 1395
Mainshaft Thrust Clearance
Adjustment
l. Remove the 78 mm shim
the transmission housing.
4.
and oil guide plate from
Install the 3rd/4th synchro hub, spacer collar, sth
synchro hub, spacer, and ball bearing on the main-
shaft. then install the above assembly in the trans-
mission housing.
lnstallthe washer on the mainshaft.
Measure distance @ between the end of the trans-
mission housing and washer,
NOTE:
. Use a straight edge and vernier caliper.
. Measure at three locations and average the read-
Ing.
END otTRANSMISSION
MAINSHAFT
WASHER
3RD/4TH SYNCHRO HUB
SPACER COLLAR
sTH SYNCHRO HUB
SPACER
78 mm SHIM
13-64
BALL BEARING
5, Measure distance @ between the end of the clutch
housing and bearing inner race.
NOTE:
. Use a straight edge and depth gauge.
. Measure at three locations and avorage the read-
Ings.
END ot CLUTCH HOUSING
BEARING
Select the proper 78 mm shim from the chan by
using the formula below.
Shim S€lection Formula:
From the measurements you made in steps 4 and 5:-1. Add distance @ (step 5) to distance @ (step 4).
-2. From this number. subtract 0.93 (which is the
midpoint of the flex range of the clutch housing
bearing spring washer).
-3. Take this number and compare it to the avail-
able shim sizes in the chart.
(For example)
A: 2.39 2.61
+ Bi O.22 - 0.93
= 2.61= 1.68
Try the 1.68 mm (0.0661 in) shim.
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Page 504 of 1395
78 mm SHIM
Part NumborThickness
23941 - P16 - 0001.20 mm (0.0472 in)
23942-P16-0001.23 mm (0.0484 in)
c23943-P16-000'1.26 mm (0.0496 in)
u23944-Pt6-0001.29 mm (0.0508 in)
23945-P16-0001.32 mm (0.0520n)
F23946- P16 - 0001.35 mm (0.0531n)
G23947-P16-0001.38 mm {0.0543n)
H23948-P16-0001.41 mm (0.0555n)
23949-P16-0001.44 mm (0.0567 in)
23950-P16-0001.47 mm (0.0579 in)
K23951 - P16 - 0001.50 mm {0.0591 in}
L23952-Pl6-0001.53 mm (0.0602 in)
M23953-P16-0001.56 mm (0.0614 in)
N23954-P16-0001.59 mm (0.0626 in)
o23955-P15-0001.62 mm (0.0638 in)
23956 - P16 - 0001.65 mm (0.0650 in)
23957-P16-0001.68 mm (0.066't in)
23958- P16 - 0001.71 mm (0.0673 in)
23959-P16-0001.74 mm {0.0685 in)
T23960-P16-0001.77 mm {0.0697 inl
23961 - P16 - 0001.80 mm (0.0709 in)
23962-P16-0001.83 mm (0.0720 in)
23963-P16-000'1.86 mm (0.0732 in)
X23964-P16-0001.89 mm (0.0744 in)
23965-P16-0001.92 mm (0.0756 in)
z23966-Pl6-0001.95 mm (0.0768 in)
23967-Pl6-0001.98 mm (0.0780 in)
AB23968-P16-0002.01 mm (0.0791 in)
23969-Pl6-0002.04 mm (0.0803 in)
AD23970 - Pl6-0002.07 mm {0.0815 in)
AE23971 - P16 - 0002.10 mm {0.0827 in}
23972-P16-0002.13 mm (0.0839 in)
23973-P16-0002.16 mm (0.0850 in)
AH23974-P16-0002.19 mm (0.0862 in)
AI23975-P16-0002.22 mm 10.087 4 inl
AJ23976-Pl6-0002.25 mm {0.0886 in}
AK23977-P16-0002.28 mm {0.0898 in)
23978-Pl6-0002.31 mm (0.0909 in)
23979-Pl6-0002.34 mm (0.0921 in)
AN23980-P16-0002.37 mm (0.0933 in)
7, Check the thrust clearance in the manner described
Delow.
NOTE: Measurement should be made at normal
room temperature.
-1. Install the 78 mm shim selected and oil guide
plate in the transmission housing.
78 mm SHIM
OIL GUIDE PLATE
Install the spring washer and washer on the
ball bearing.
NOTE:
. Clean the spring washer, washer and thrust
shim thoroughly before installation.
. Install the spring washer, washer and thrust
shim properly.
WASHER
g
,-g
SPRTNG*ASHER
Install the mainshaft in the clutch housing.
Place the transmission housing over the main-
shaft and onto the clutch housing.
Tighten the clutch and transmission housings
with several 8 mm bolts.
NOTE: lt is not necessary to use sealing agent
between the housings.
Tap the mainshaft with a plastic hammer.
-2.
-5.
(cont'd)
13-65
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Page 507 of 1395
Transmission Assembly
Reassembly (cont'dl
6. Installthe reverse lock cam on the clutch housing.
6x1.0mm15 N.m (1.5 kgf.m, 11 lbf.ftl
REVERSE LOCK CAM
7. lnstall the oil seal.
HANDLE07749 - 001mO
ATTACHMENT,32x35mm07745 - 0010100
OIL SEALReplace.
Install the select lever, spring washer, and springs
on the select arm.
SELECT LEVER
SELECT BETURNSPRING
5TH/REVERSESELECT RETURN
SPRING PINReplace.
SELECT ARM
9. Installthe select arm and spring pin.
13-68
10. Apply liquid gasket (P/N 08718 - 0001 or 08718 -
0003) to the select spring bolt threads, then install
the select spring bolt.
SELECT SPRING BOLT
39 N.m la.o kgf'm,29lbtft)
'I 1.Install the oil guide M plate.78 mm shim, and oil
guner plate in the transmission housing.
NOTE: Select the 78 mm shim according to the
measurements made on page 13-64,
OIL GUIDE M PLATE
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Page 510 of 1395
22. Turn the select lever and shift arm shaft counter-
clockwise, then insert the shift arm shaft.
INTERLOCK EOLT39 N.m (4.0 kqt ft, 29 lbf ft)SELECT ARM
SHIFT ARM A
Align the shift arm A groove and select arm finger
by turn the shift arm shaft and select lever clock-
wise. then installthe shift arm shaft assembly.
Apply liquid gasket (P/N 08718 - 0001 or 08718 -
OO03) to the threads, then install the interlock bolt'
Apply liquid gasket to the surface of the shift arm
cover as snown.
Note these items:
. Use liquid gasket (P/N 08718 - 0001 or 08718 -
0003).
. Remove the dirtv oilfrom the sealing surface.
. Seal the entire circumference of the bolt holes to
prevent oil leakage.
. lf 20 minutes have passed after applying liquid
gasket. reapply it and assemble the housings.
a Allow it to cure at least 20 minutes after assem-
bly betore filling the transmission with MTF.
23.
-->.-
(
SHIFT ARM SHAFT
SHIFT ARM COVER ASSEMBLY
10 x 12 mft DOWEL PIN
t1
26. Install the shift arm cover assembly.
I x 1.25 mm27 N m 12.8 kgt m,20 lbf'ft)
Install the transfer assemblY.
NOTE: Lubricate MTF to the O-ring and contact
areas.
10 x 1.25 mm44 N.m 14.5 kgf.m, 33 lbl.ftl
13-71
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Page 517 of 1395
Automatic Transmission
Special Tools . 14'2OescriptionGeneral Operation . .... 14 3Power Flow . . .. '14_6
Electronic Control System .. .. . . .. .14_15Hydraulic Control .. 14 24Hydraulic Flow....-....... .. . .... .. .. . 14_29Lock'up Syslem .. .'t4'39Electrical SystemComponenl Locdlrons 14 45
PCM Circuil Dragram (A/T Control Svstem)'97 Model ....................... . . .. - . ... .14-46'98Model ................. . ... .. .. .1450'99 00Models.... . .... . . . 1452
PCM Terminal Voltage/Measuring ConditionsA"/T Control System-'97Model ...... ..14'48A,/T Control System -'98 00 Models . . .. . . 14 54
Troubleshooting Procedures .. ..... ... - 14_56Svmotom to comoonent CharlEiectr,cal Syslem -'97 Model . . 14 60Electrical System -'98 - OO Models . .. . . 14_62Electrical Troubleshooting ('97 Model)Troubleshooting Flowaharts .... ..... . .. . . 14_64
Electrical Troubleshooting ('98 - 00 Models)Troubleshootinq Flowclt"n" .... . ....- . .14-93ElectricalTroublesliooting('99 00Models)Troubleshootino FlowchartO/D OFF Indicator Light Does Not Come On 14 131
O/D OFF Indicator Liaht On ConstantlY . . . .1!-132O/D OFF Indicator Light Does Not Come OnEven Though O/D Switch ls Pressed . .... - 14_133
Lock up Control Solenoid Valve A,/B AssemblyTest....................-......... . .14-135Replacement . .ll_135Shifr ControlSolenoid Valve Ay'B Assembl,Test .............................. . .. 14-136
Replacement..............- . .14'136Linear Solenoid AssemblYTest.............................................. .. .... . 14_137Replacement .. . 14138Marnshaftlcountershafl Speed SensorsReplacement ...-... 14_138A/T Gear Position SwitchTest ..........................-... . .. 14-139ReplacementA/T Gear Positionlndicator.................. 14-140
Valve Eodynepair ............................... ..... . . .. - . .. ... 14 192
Assembly .................... .. 1{_193
Valve CapsDesciiption....-........................ .. ...... 14194
tnspeition ................... .. 14' 195
N4ain Valve BodyDisassembly/lnspection/Reassemblv - ...... .. 14_196
Secondarv Valve BodYDisassemblv4nspectron/ReassemblY .. . 14 198
Reoulator Valve Bodvbisassembtv,lnspiction/Reassemblv . 14199
Servo EodvDisassembly/lnspection/Reassembly ... ....14'200
Lock'uo Valve BodYDis;ssembly/lnspection/Reassembly .... . 14_201
MainshaftDisassembly/lnspection/Reassembly .. .. .. ..14'202
Inspection ....-.............. ..11_203
Sealing RingsReilaceient ...... ..... . 14'204
CountershaftDisassembly/lnspection/Reassembly .. . . . . . 11-205
Disassembly/Reassemb|y . . ........ ...... . .. 14_206Inspedron ................ . .... . 14 207
One wav ClutchDisassembly/lnspection/ReassemblY ... 11_209
Sub-shaftDisassembly/lnspection/Reassembly ... . .. . 14-210
oisassembly/Re6ssembly . . ... .-...... . . ..14-211
Sub-shaft BearingsReplacement .......14'212
Clutchllfustrated Index .......... . . .14-213
Disassembly .... .. .....14-216Reassembfy .... . .. .. . 14'218
Differentialllfustrated Index " 14-222Backlash Inspection . .... . .14'223
Bearing Repiacement .. 11-223
Differe-ntial Carrier Replacement .. .. . . . .. ..11-2?4
OifSeal Replacement. . .. 14'225
Side Clearance lnspection . . - .. ... . - ...... . .. 11'226
Transmission Housing BearingsMainshaJVCountershaft EearingsRepfacement .......14221Sub'siralt Eearing Replacement . . . . . . . . . ..11'224
Toroue Converter Housing BearingsMainshattEearing/OilSe6lReplacement . .. l4229
Countershaft Bea;ing Replacement.. .... .. ..14-230
Input Test - '97 - 98 ModelsInput Test '99 - 00 Models
Symptom to-Component ChartHydraulic System ...............
Checking
Removal ...,lllustrated Index (4WD)
Interlock SystemInterlock ControlUnit lnputTest. -..... -.. .... . - 14 144* Key Interlock Solenoid Test .- .. . . . - . . . ..... 14_146* Shift Lock Solenoid Test ..............-.-. . .. . ... .... 14 147*Shift LockSolenoidReplacement...... .. . .. .. 14 148* park pin Switch Test ......... 14 119' Park Pin Switch Replacement- '97 - 98 Models ....... 14-150* Park Pin Swirch/Over Drive (O/Di SwitchReplacemenl '99-00Models . .. 14_151over-Drive (O/D) Switch {'99 00 [4odels]Test........_..................... .......14-152Hydr.ulic System
..............._............... t4 142.................................. 14-143
Control Lever AssemblyR6placement ......,.,Reverse ldler Gear
lllustrated lndex
.......... 14-230
14 231
11-231
1nsta1|ation ..................Park StopInspeclion/AdjustmenlTransfer AssemblY.......14.232
RoadTest.............-.... ........ .StallSpeedTest ....._........................ ....... 14-159Fluid Level......_................... 14'160
Disessembly .................... 14-235Transfer Drive Gear BearingReplacementTrans{er Driven Gesf Shaft BearingReplacementTransfer Housing Roller BearingReplacementTransfer Cov€r A Bearing Outer RaceReplacementTransfer Housing Bearing Outer RaceReplacement ......-..,,,,,.....ReassemblvTransmassaonBeassembly ... -.. .... .14 250
Torque Converier/Drive Plate . .-. .... .. . ... .....14_258
Transmissionlnstatlation .................. ....... 14'259
Cooler Flushing . . ......11-261ATF Cooler HosesConnection.................. ....... 14-266I Shift LeverRemoval/lnstallation . .. 14'261
Disassemblv/Reassemblv - '97 - 98 Models . . 14_264
Disassembli/Reassemblv -'99 - 00 Models . 14-269
Over'Orive (O/D) Switch WireClearanceAdjustment. - ... . . . .. .. . 14'270
Detent Spring Replscement . . -.. ... .14'271*Shift CableAdiustment ....... 14'272
Repfacement.............. . 11'273
14 15711-237
11-237
14-238
$-234
11-23914-240
Transmigrion
Inspeclron ....., ...........Transfer AssemblyRemova1,.,,,..............,lnstallalion ........... .. ...Transmission
14 164
14-16514,167
14-169
End Cover/Transmissio . 14'174Transmission Housing .... ... .. . . .... .. 14-176Torque Converter Housingly'alve Body.. - ... -. 14 178
lllustrated lndex (2WD)End Cover/Transmissio ....... 14 180Transmission Housing . . ... . .. .... ... 14'182Torque Convener Housing/r'alve Body ......- 14-184
End CovefRemovat ...................... ....... 14'186Transmission HousingRemoval ...................... .. 14_188Torque Convener HousingA/alve BodYRemovat ................-..... .-..... 14-190
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