Shafts HONDA CR-V 1999 RD1-RD3 / 1.G User Guide

8. Installthe right front mounvbracket.
12 x 1 .25 mm64 N.m (6.5 kgf'm,47 tbf.ftlReplace.
RIGHT FRONTMOUNT/BBACKET
10 x 1.25 mm4,a N.m (4.5 kgf m,
33 tbf ftl
Install the clutch housing cover and rear engine
stiffener.
6xl0mm12 N.m 11.2 kgt.m.8.7 tbf.ft)
HOUSING
'12 x 1.25 mm29 N.m 13.0 kgf.m. 22 lbf'ft)
8 x 1.25 mm24 N.m {2.5 kgf'm'
18 tbl.ft)
10 x 'l .25 mm44 N.m {4.5 kgf m,33 lbf ftl
10. Pour transmission fluid of 1 liter from the driveshaft
inserted hole.
1 1. lnstall the intermediate shaft {see section 18). While
installing the intermediate shaft in the differential.
be sure not to allow dust and other foreign particles
to enter the transmission.
10 r 1.25 mm39 ttm 14.0 kgf.m,29 tbt ftlSET RINGReplace.
12. lnstall the driveshafts (see section 18). While
installing the driveshaft(s) in the differential, be sure
not to allow dust and other foreign panicles to enter
the transmission.
SET RINGReplace.
(cont'd)
13-73
INTERMEOIATE SHAFT
DRIVESHAFT
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Description
General Operation
The Automatic transmission is a 3-element torque converter and triple-shaft electronically controlled unit which provides 4
speeds forward and 1 reverse speed The unit is positioned in line with the engine'
There are two tvoes of automatic transmission on CR-V; the four-wheel drive (4WD) model ('97 - 00)' and the front-wheel
drive (2WD) model ('98 - 00).
Toroue Converter, G€ars, and Clutches
The torque converter consists of a pump. turbine. and stator assembly in a single unit. The torque converter is connected to
the engine crankshatt. These parts turn together as a unit as the engine turns. Around the outside of the torque converter is
a ring gear which meshes with the starter pinion when the engine is started. The torque converter assembly serves as a fly-
wheel while transmitting power to the transmission mainshaft.
The transmission has three parallel shafts: the mainshaft. the countershaft, and the sub-shaft. The mainshaft is in line with
the engine crankshaft. The mainshaft includes the 1st, 2nd. and 4th clutches, and gears lor 3rd,2nd,4th. reverse and 1st
(3rd gear is integral with the mainshaft, while reverse gear is integral with the 4th gear). The countershaft includes the 3rd
clutch and gears for 3rd,2nd, 4th, reverse, 1st, and park. Reverse and 4th gears can be locked to the countershaft at its cen-
ter, providing 4th gear or reverse, depending on which way the selector is moved. The sub-shaft includes the lst-hold
clutch and gears for lst and 4th.
The gears on the mainshaft are in constant mesh with those on the countershaft and sub-shaft. When certain combinations
of gears are engaged by the ctutches, power is transmitted from the mainshaft to the countershaft to provide E, D!, tr, tr,
and E position ('97 - 98 models). and E. E, E, and E position ('99 - 00 models)'
Electlonic Control
The electronic controt system consists of the Powenrain Control Module (PCM), sensors, a linear solenoid, and four
solenoid valves. Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is
located below the dashboard, under the kick panel on the passenger's side.
Hydraulic Control
The valve bodies include the main valve body, the secondary valve body, the regulator valve body, the servo body, and
the lock up valve body. They are bolted to the torque converter housing. The main valve body contains the manual valve,
the 1-2 shift valve, the 2nd orifice control valve. the CPB {Clutch Pressure Back-up) valve, the modulator valve, the servo
control valve. the relief valve, and ATF pump gears. The secondary valve body contains the 2-3 shift valve, the 3-4 shift
valve, the 3,4 orifice control valve. the 4th exhaust valve and the CPC (Clutch Pressure Control) valve. The regulator valve
bodv contains the pressure regulator valve, the torque converter check valve, the cooler relief valve, and the lock-up con-
trol valve. The servo body contains the servo valve which is integrated with the reverse shift tork, and the accumulators
The lock-up valve body contains the lock-up shift valve and the lock-up timing valve. The linear solenoid and the shift con-
trol solenoid valve Ay'B are bolted to the outside of the transmission housing, and the lock-up control solenoid valve Ay'B is
bolted to the outside of the torque converter housing. Fluid trom the regulator passes through the manual valve to the
various control valves. The clutches receive fluid from their respective feed pipes or internal hydraulic circuit
ShiftControl Mechanism
input from various sensors located throughout the vehicle determines which shift control solenoid valve the PCM will acti-
vate. Activating a shift control solenoid valve changes modulator pressure, causing a shift valve to move. This pressurizes
a line to one of the clutches. engaging that clutch and its corresponding gear. The shift control solenoid valves A and B are
controlled by the PCM.
Lock-up Mechanism
tn E! position (,97 - 98 modets) and in E position ('99 - O0 models), in 3rd and 4th, and in Del position in 3rd ('97 - 98
models) and in El position with Over,Drive (O/D) is OFF (by pressing rhe O/D switchl in 3rd ('99 - 00 models), pressurized
fluid is drained from the back of the torque converter through a fluid passage, causing the lock-up piston to be held
against the torque converter cover, As this takes place, the mainshaft rotates at the same speed as the engine crankshaft.
Together with hydraulic control, the PcM optimizes the timing of the lock-up mechanism The lock-up valves control the
range of lock-up according to lock-up control solenoid valves A and B, and the linear solenoid. When lock-up control
solenoid valves A and B activate, the modulator pressure changes. The lock-up control solenoid valves A and B and the
linear solenoid are controlled by the PCM.
{cont'd)
14-3
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Component Locations
ASSEMBLY
POWERTRAIN CONTROLMODULE {PCMI
COUNTERSHAFTSPEED SENSOR
AUTOMAIIC TRANSAXI.E(A/T} GEAR POSITIONswtTcH
\
CONTBOL UN]T
SHIFT CONTROLSOLEM)ID VALVEASSEMBLY
SPEED SCNSOR
14-45
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Ch€ck CounteGh!ft Spocd Sonsoifor a Short Cirruit:1. Disconnect the B 125P) con'nector lrom the PCM.2. Check for continuity botweenthe body ground and the B23terminal and 822 term ina Iindividually.
Repair short in tho wirgs b€twoentho 823 ,nd 822 te.minals andthc countaBhaft sp€€d senso..
Mersuro Countorrhrtt Spoed Son-sor qrcuit tor an Open:'1. Connect the countershaftspeed sensor 2P connector,2, Measure the resistancebetween the 823 and 822 termrnals.
Rapair loor€ t.rminll or opon intho wircs betwoon tho 823 .nd822 terminrl! .nd th. countaFshaft specd san3or.
ls the resistance 400 - 600 0?
Check for loo3e terminsl fit in thePCM connecto13. It necess!ry,sub3titulg s known-good PCMand rochock.
PCM CONNECTOR B I25PI
Wire side of lemale terminals
14-77
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Electrical Troubleshooting {'97 Model)
Troubleshooting Flowchart - Mainshaft Speed Sensor
Po$ible Cau3o
. Disconnocted mainshaft speod sen-sot connectot. Short or open in mainsh.ft sp6ed
' Faulty meinshaft spoed sensor
NOTE: Code P0715115) on the PCMdoesn't always mean there's an electricalproblem in the mainshaft or counlersharlspeed sensor circuit; code P0715(15) mayalso indicate a mechanical problem in thetransmission. Check the freeze data witha Honda PGM Tester. lf the mainshaftspeed sensor rpm was 0, proceed withthis troubleshooting. lf not, the probablecause is a mechanical problom within thetransmission,
MAINSHAFT SPEEOSENSOR CONNECTOR
_E_
ItiT,ll-F=r
9t
LJ
Terminal side of male terminals
PCM CONNECTOR B {25P'
Wire side of female terminals
. OBD ll Scan Tool indic.t6 Codem715.. Self-diagnosis E indic.tor lightindicatag Code 15.
Check and record the freeze datain case it is needed later {or prob,lem verification.
Check the mainshaft and counter-shaft speed sensor installation,and checkthe sensors for damage.
Are the mainshaft and counter-shaft speed sensors installedproperly, and not damaged?Reingtall or reolace and recheck.
Meaaure MaiNhatt Spoed Sen3orR6sist!nce at the Sensor Con-necaor:1. Disconnect the 2P connectorfrom the mainshaft speed sen-sor connector.2. lreasure the resistance of themainshaft speed sensor.
ls the resistance 400 - 600 O?
Check Mainahaft Speed Sensortor a Short Circuit:1. Disconnect the B (25P) connec-tor lrom the PCM.2. Check for continuity betlveenbody ground and 815 terminaland the 814 terminal individu-
ReDair short in the wir€6 b€t reenthe 815 and 814 torminals andthe mainsh!ft sp€ed sensor.
To page l4-79
14-78
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From page 14'78
Moasuro Mrin3haft Spoed SanlorResktanco:1. Connect the mainshaft speedsensor 2P connector,2, Measure the resistancebetween the 815 and 814 ter-minals,
Run the Electricrl TroubloshootingFlowchs tor codo m72O l9l.Chock for loo3e torminal fh in thePCM conn6cto.s. It necessarY,substitute a known-good PCMand rochgck.
ls the resistance 400 - 600 O?
Check NM Wiro Continuity:1. Disconnect the 2P connectorfrom the mainshaft speed sen-sor connector.2. Check for continuity betweenthe 815 terminaland the No.2terminal of the mainshaftspeeo sensor conneoor.
Ropair open in the wir6 betw€onthe 815 terminal and the main-shaft sDood $nsoa.
Check NMSG Wire Continuity:Check for continuity between the814 terminal and the No. 1 termi-nal of the mainshaft speed sensorconnector.
R€pai. opon in the wi.o betweenthe Bltl terminal and tho main'3haft sDe€d sensoa,
Ch.ck lor loos. t6rminallit in thePCM connecto13, lf neca3sary,substitute a known-good PCMand rochock.
PCM CONNECTOR B {25P}
Wir€ side of female terminals
MAINSHAFT SPEED SENSORCONNECTOR
14-79
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Check Countershaft Speed Sen-sor for a Short Circuit:'1. Disconnect the D (16P) connector from the PCM.2. Check lor continuity betweenbody ground and the D10 ter-minal and Dl6 terminal indi-vidually.
Repair short in the wire3 botweonthe Dl0 and D16 terminals andthe countershaft 3De€d sensor.
Measure Countershatt SpeedS6n3or Circuit to. an Open:1, Co n nect the countershaftspeeo sensor connector,2. Measu re the resistancebetween the D10 and D16 ter-mrnals,
Repair loose terminal or open inthe wiies between the D10 andO16 terminals and th. countet-shaft sD€ed sensor.
ls the resistance 400 - 600 0?
Check tor loos. terminal fit in thePCM conn€ctoas. It necessary,substitute a known-good PCMand recheck.
From page 14'112
A t32PlB (25P1
a l32PlB (25P1
PCM CONNECTORS
Wire side ol female terminals
NC IBLUI
D {16P1
NCSG IGRNI
c l31P)
ial, tu]g
c (31PI
NCSG IGRN}
14-113
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A {32P}
From page 14-114
Check Mainshaft Speed Sensorfor a Short Circuit:1. Disconnect the D (16P) con-nector trom the PCM.2- Ch€ck tor continuity betweenbody ground and the D11 ter-minal and Dl2 terminal individually.
ReDair short in tho wiros botwe€nth€ Dl1 and D12 torminal3.ndtho main3haft 3Doed aonlor.
Moasure Mainshaft Sp6€d SonsorRosi3tancei1. Connect the mainshaft speedsensor conn6ctor.2. Measure the resistancebetween the Dl1 and D12 ter-mrnals,
Run the Eloctric€l TroubldhootingFlowdrrrt for co& F0720 (codo 91.Chock lor loo3o torminrl fit in thePCM connectors. It necos3ary,substitute r known-good PCMand r€ch€ck.
ls the resistance 400 - 600 0?
Chock NM Wire Continuity:1. Disconnect the 2P connectortrom the m6inshaft speed sen-
2. Check for continuity betweenthe D11 terminal and the No. 2terminal of the mainshaftspeeo sensor connector,
Rcpair opon in tho wire betw.enth6 Dll tarminal and the main-shaft lpood sonsor.
To page'14-1'16
PCM CONNECTORS
c t3lPl
wire side ol female terminals
B l25Pt
D t16PtNMSG-'lTZ lit4'l Fl l'1til FTil ,'l unrv v v v v l.t1lLtLt?!/]|,1tut larrlrllllpr=rtavtq tptntat EElt [1!]t! pl
NM (RCD| (O)
(o)Y
Y=
c {31P1--_|--1\‰1,/ s/1 st/v,1zzfififinffiiFrF/l,6t FFF| LrLrEllNM {REDI
MAINSHAFT SPEEOSENSOR CONNECTOR
Wire side of temale terminals
(cont'd)
14-115
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oa;\,6
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ATF FEED PIPE,8 x 145 mmATF STRAINERSERVO BODYSERVO SEPARATOR PLATESECONDARY VALVE EODYDOWEL PINSECONDARY SEPARATOR PLATESERVO DETENT BASE ('97 - 98 model3 onlylATF FEED PIP€, 8 x 145 mmATF FEED PIPE,8 x 40 mmATF FEED PIPE. 8 x 62 mmATF FEED PIPE.8 x 112 mmATF FEED PIPE, 8 x 192.5 mmATF FEEO PIPE. I x 105.8 mmSTOP SHAFT BRACKETATF LUBRICATION PLATEATF FEEO PIPEDOWEL PINLOCK-UP VALVE EODYLOCK-UP SEPARATOR PLATEREGULATOR VALVE BODYDOWEL PINCOOLER RELIEF VALVE SPRINGCOOLER RELIEF VALVETOROUE CONVERTER CHECK VALVE SPRINGTOROUE CONVERTER CHECK VALVECONTROL SHAFTOETENT ARM SPRINGOETENT ARMDETENT ARM SHAFTFILTER Replace.CHECK BALLSlST ACCUMULATOR CHOKEO"RING Replace.STATOR SHAFTSTOP SHAFTATF FEED PIPE, I x 112 mmMAIN VALVE BOOYATF PUMP DRIVEN GEAR SHAFTATF PUMP DRIVEN GEAR
TOROUE SPECIFICATIONS
MAIN SEPARATOR PLATEDOWEL PINATF PUMP DRIVE GEARSUCTION PIPE COLLARCOUNTERSHAFT TOROUE CONVERTER HOUSINGBEARINGATF GUIDE PLATELOCK WASHER Replace.CONTROL LEVER ASSEMBLYTOROUE CONVERTER HOUSINGCHANGE SHAFTOIL SEAL Reolace.MAINSHAFT OIL SEAL Reolace.MAINSHAFT TOROUE CONVERT€R HOUSINGBEARINGLOCK.UP CONTROL SOLENOID VALVE A/BFILTER/GASKET Replace.LOCK.UP CONTROL SOLENOID VALVE A/BASSEMBLY
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@@@@@@@@
@
@
Bolt/Nut No.Torque ValugSizeRomarks
64
6B
12 N'm (1.2 kgf.m,8.7 lbf.ft)
14 N.m (1.4 kgf.m, 10 lbf.ft)
6x1.0mm
6x1.0mm
14-179
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oatl,6
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REVERSE IDLER GEAR SHAFT,/HOLDERNEEOLE BEARINGTRANSMISSION HOUSINGTRANSMISSION HOUSING OIL SEAL R€place.SET RING,80 mm Selective part
REVERSE GEAR COLLARCOUNTERSHAFT REVERSE GEARNEEDLE BEARINGLOCK WASHER Replace.REVERSE SHIFT FORKREVERSE SELECTORREVERSE SELECTOR HUBCOUNTERSHAFT 4TH GEARNEEDLE BEARINGDISTANCE COLLAR,28 mm Selective pan
COUNTERSIIAFT 2ND GEARTHRUST NEEDLE BEARINGCOUNTERSHAFT 3RD GEARNEEDLE AEARINGCOUNTERSHAFT 3RD GEAR COLLARTHRUST NEEOLE BEARINGSPLINEO WASHER3RD CLUTCH ASSEMBLYO-RINGS Replace.COUNTERSHAFTSHIFT CONTROL SOLENOID COVERHARNESS CLAMP BRACKETSHIFT CONTROL SOLENOID VALVE A/B ASSEMBLYHARNESS CLAMP BRACKETSHIFT CONTROL SOLENOID VALVE FILTER/GASKETReplace.SNAP RINGTHRUST WASHERTHRUST NEEDLE BEARINGMAINSHAF ,ITH GEARNEEDLE BEARINGSTHRUST NEEDLE BEARINGMAINSHAFT 4TH GEAR COLLAR2ND/4TH CLUTCH ASSEMBLYO-RINGS ReDlace.THRUST WASHER,36.5 x 55 mm Selective part
THRUST NEEDLE BEARING
MAINSHAFT 2ND GEARNEEDLE BEARINGTHRUST NEEOLE BEARINGMAINSHAFTSEALING RINGS,35 mmSEALING RING. 29 mmNEEDLE BEARINGSET RINGlST-HOLD CLUTCH ASSEMSLYO-RINGS Replace.THRUST WASHERTHRUST NEEDLE BEARINGNEEDLE BEARINGSUB.SHAFT 4TH GEARTHRUST NEEDLE BEARINGSU&SHAFT,ITH GEAR COLLARSUB.SHAFTNEEDLE BEARING STOPNEEDLE BEARINGATF GUIDE CAP Replace.TRANSMISSION HANGERBREATHER CAPMAINSHAFT SPEED SENSORO-RING Reolace.REVERSE IDI.fR GEARDOWEL PlN, lil x 25 mmSNAP RINGSSU&SHAFT TRANSMISSION HOUSING AEARINGMAINSHAFT TRANSMISSION HOUSING BEARINGCOUNTERSHAFT TNANSMISSION HOUSINGBEABINGDOWEL PlN, 14 x 25 mrnCONNECTOR BRACKETDOWEL PlN, 14 x 20 mmTRANSMISSION HOUSING GASKET Replace.DIFFERENTIAL ASSEMBLYTOROUE OONVERTER HOUSING OIL SEAL Replace.TOROUE CONVERTER HOUSING
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TOROUE SPECIFICATIONS
Boli/Nut No.Torque ValueSizeRemarks
6B
10A
12 N.m (1.2 kgf.m,8.7 lbf.ft)'14 N.m (1.4 kgim, 10 lbf'ft)
44 N.m (4.5 kgim, 33 lbf.ft)
6x 1.0 mm
6x1.0mm
10 x '1.25 mm
14-1A3
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