Bearing HONDA CR-V 2000 RD1-RD3 / 1.G User Guide

Main Bearings
2.
3.
1.
4.
Clearance
To check main bearing-to-journal oil clearance,
remove the main caps and bearing halves.
Clean each main journal and bearing half with a
clean shop towel.
Place a strip of plastigage across each main journal.
NOTE: lf the engine is still in the vehicle when you
bolt the main cap down to check clearance, the
weight of the crankshaft and flywheel will flatten
the plastigage further than just the torque on the
cap bolt, and give you an incorrect reading. For an
accurale reading, support the crank with a jack
under the counterweights and check only one bear-
Ing aI a Irme.
Reinstall the bearings and caps, then torque the
bolts,
1st step:25 N'm (2.5 kgf.m, 18lbf.ft)
Final siep: 76 N'm 17.8 kgl.m, 56 lbf.ftl
NOTE: Do not rotate the crankshaft during inspec-
tron.
Remove the bearing cap again, and measure the
widest part of the plastigage.
Main Bearing.to.Journal Oil Clearance:
Stand8.d {New):
No. 1,2,4,5 Journsls:
0.02i1- 0.0i12 mm (0.0009 - 0.0017 inl
No. 3 Journal:
0.030 - 0.0i18 mm (0.0012 - 0.0019 inl
Service Limit: 0.06 mm 10.002 in)
lf the plastigage measures too wide or too narrow,(remove the engine if it's still in the vehicle),
remove the crankshaft, and remove the upper half
of the bearing. Install a new, complete bearing with
the same color code (select the color as shown on
the next page). and recheck the clearance, Do not
file, shim, or scrape the bearings or the caps to
adjust the clearance.
lf the plastjgage shows the clearance is still incor-
rect, try the ne)d larger or smaller bearing {the color
listed above or below that one), and check again. lf
the proper clearance cannot be obtained by using
the appropriate larger or smaller bearings, replace
the crankshaft and start over.
7.
7-7
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Main BearingsConnecting Rod Bearings
Selection
Crankshaft Bore Code Location
Letters have been stamDed on the end of the block as a
code Jor the size of each of the 5 main journal bores.
Use them, and the numbers or bars stamped on the
crank (codes for main journal size), to choose the correct
beanngs.
lf the codes are indecipherable because of an accumula-
tion of dirt and dust. do not scrub them with a wire
brush or sc.aper. Clean them only with solvent or deter-
gent.
Main Journ.l Cod. Locrtions lNumbcB oi Bar3l
Bearing ld.ntif icrtionColor code ison the edge ofthe bearing.
7-8
IcD
"""""""" Smallerbearing(rhicker)
Green
Green
ElaclAlue
Clearance
Remove the connecting rod cap and bearing half.
Clean the crankshaft rod journal and bearing half
with a clean shop towel.
Place the plastigage across the rod journal.
Reinstall the bearing half and cap, and torque the
nuts.
1.
7.
Torqus: 31 N.m (3.2 kgf.m. 23 lbf.ft)
NOTE: Do not rotate the crankshaft during inspec-
tion.
Remove the rod cap and bearing half, and measure
the widest part of the plastigage.
Connesting Rod Bearing-to-Journal Oil Clearancc:
Standard {Newl: 0.020 - 0.038 mm
{0.0008 - 0.0015 in)
Service Limit: 0.05 mm {0.002 inl
lf the plastigage measures too wide or too narrow,
remove the upper half of the bearing, install a new.
complete bearing with the same color code {select
the color as shown on the next page), and recheck
the clearance. Do not file, shim, or sc.ape the bear-
ings or the caps to adjust the clearance.
lf the plastigage shows the clearance is still incor
rect, try the next larger or smaller bearing {the color
listed above or below that one). and check clear-
ance again. lf the proper clearance cannot be
obtained by using the appropriate larger or smaller
bearings. replace the crankshaft and start over.
PLASTIGAGE
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Pistons and
Crankshaft
Selection
Connecting Rod Code Location
Numbers have been stamped on the side of each con-
necting rod as a code for the size of the big end. Use
lhem, and the letters stamped on the crankshaft (codes
for rod journal size), to choose the correct bearings.
lf the codes are indeciDherable because of an accumula-
tion of dirt and dust, do not scrub them with a wire
brush or scraper. Clean them only with solvent or deter-
gent.
8€aring ldentif ication
aolor code is on theedge oltne Deanng.
Larger big end bore
---------------r. sma er bearino {thicker)
RedPinkGreen
PinkGreenBrown
GreenBrownBlack
GreenBrownElackBlue
Half of number isstamped on beanngcap and the othelhalf is stamped onrod.
Connecting Rod Journal Code Locations {Lettersl
llAort ll
llBo'll ll
llcotrll ll
I l-.. ilril It-lSmaller'odSmallerbeanng(thicker)
234
Removal
Remove the oil pan assembly.
Remove the right side cover.
1.
Remove the oil screen.
Remove the oil pump.
OIL SCREEN
(cont'd)
7-9
OIL PUMP
5. Remove the baffle plate.
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Pistons and Crankshaft
Removal (cont'dl
6. Remove the bolts. To prevent warpage, unscrew the
bolts in sequence 1/3 turn at a time; repeat the
sequence until all bolts are loosened.
Remove the rod caps/bearings and main caps/bear-
ings, Keep all caps/bearings in order
Lift the crankshaft out of the engine. being careful
not to damage the journals.
7.
7-10
9.
10.
Remove the upper bearing halves from the connecting
rods, and set them aside with their respective caps.
Reinstall the main caps and bearings on the engine
in proper order.
lf you can feel a ridge of metal or hard carbon
around the top of each cvlinder, remove it with a
ridge reamer. Follow the reamer manufacturer's
instructions. lf the ridge is not removed, it may
damage the pistons as they 8re pushed out.
12.
11.
14.
Use the wooden handle of a hammer to drive the
pistons out.
13.Reinstall the connecting rod bearings and caps after
removing each piston/connecting rod assembly.
To avoid mixup on reassembly, mark each piston/
connecting rod assembly with its cylinder number.
NOTE: The existing number on the connecting rod
does not indicate its position in the engine, it indi-
cates the rod bore size.
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Piston PinsConnecting Rods
Assemble the Piston Pin Tools as shown.
PISTON BASE HEAO07HAF -PL20102
PISTON BASE07973 - 6570500
Adjust the length A of the piston pin dflver.
A: 49.70 mm 11.957 in)
PIN DRIVER HEAIPE00320
\
RIr1
nT---
u
ffi-"""-
u_ll
3. Place the piston on the piston base, and press the
pin out with a hydraulic press. Make sure that the
recessed portion of the piston aligns with the lips
on the collar.
7-14
Removal
1.
PISTON07973 -
PISTON PIN BASE INSERT07GAF - PH60300
PISTON PIN DRIVER SHAFT07973 - PEt 0310
PILOT COLLAR07LAF - PR30100Embossod mark facing up.
Selection
Each rod falls into one of four tolerance ranges (from 0
to + 0.024 mm {0 to + 0.0009 in). in 0.006 mm (0.0002 in)
increments) depending on the size of its big end bore.
lt's then stamped with a number 1.1.2,3, or 4) indicating
the range.
You may find any combination ot 1,2,3, or 4 in any
engrne.
Normal Bore Size: ,18.0 mm (1.89 in)
Inspect the connecting rod for cracks and heat damage.
CONNECTING ROD BOREREFENENCE NUMBERHalf of number is stamped onbearing cap, the other half onconnectno roo.
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PistonsCrankshaft
Installation
1. Apply a coat of engine oil to the ring grooves andcylinder bores.
It the crankshaft is already installed.
2. Set the crankshatt to BDC for each cylinder.3. Remove the connecting rod caps, and slip short sections of rubber hose over the threaded ends of theconnecting rod bolts.
4. lnstall the ring compressor, and check that the bear-ang is securely in place.
5. Position the piston in the cylinder, and tap it in usingthe wooden handle of a hammer. Maintain down-ward force on the ring compressor to prevent ringstrom expanding before entering the cylinder bore.6. Stop after the ring compressor pops free, and checkthe connecting rod-to-crank journal alignmentbefore pushing piston into place.
7. Install the rod caps with bearings, and torque theNUIS IO:
31 N.m (3.2 kgf.m,23 tbf.ft)
Apply engine oil to the bolt threads.
lf the crankshaft is not installed:
2. Remove the rod caps and bearings, and install theflng compressor.
3. Position the piston in the cylinder, and tap it inusing the wooden handle of a hammer. Maintaindownward force on the ring compressor to prevent
rings from expanding before entering the cylinderoore,
4. Position all the pistons at top dead center.
The arrow must facethe timing belt sideof the engine.
CONNECTING ROOOIL HOLE
RUBBER HOSES
7 -20
\-\
3.
4.
1.
6.
Installation
Apply a coat of engine oil to the main bearings androd bearings.
Insert the bearing halves in the cylinder block andconnect|ng rods.
Hold the crankshaft so the rod journals for cylindersNo.2 and No. 3 are straight down.
Lower the crankshaft into the block, seating the rodjournals into connecting rods No.2 and No.3.Install the rod caps and nuts finger tight.
outward.
Rotate the crankshaft clockwise, and seat the jour
nals into connecting rods No. 1 and No. 4, Install
the rod caps and nuts finger-tight. Install the capsso the bearing recess is on the same side as therecess an the rod.
Check the rod bearing clearance with plastigage(see page 7 8). then lorque the capnuts.
Torque:
3l N.m 13.2 kgf.m, 23 lbt.ftl
Apply engine oil to the bolt thleads.
5.
7. Install the thrust washers on the No. 4 journal.
Line up the mark wheninstalling connecting rodcap.
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Coat the thrust washer surtaces and bolt threads
with oil.
Installthe main bearing caps.
Check clearance with plastigage (see page 7-7), then
tighten the bearing cap bolts in 2 steps.
First slsp: 25 N.m {2.5 kgf'm, 18 lbf'ft}
Sscond step: 76 N'm (7.8 kgf'm. 56 lbf'ft)
MAIN BEARING CAP BOLTS TIGHTENING SEOUENCE
NOTE: Whenever any crankshaft or connecting rod
bearing is replaced, it is necessary after reassembly
to run the engine at idling speed until it reaches
normal operating temperature, then continue to run
it for approximatelY 15 minutes.
10.Clean and dry the right side cover mating surfaces.
Apply liquid gasket, part No. 08718 - 0001 or 08718
- 0003, evenly to the block mating surface of the
right side cover and to the inner threads of the bolt
holes. Install it on the cylind€r block
11,
6x1.0mm9.E N.m {1.0 kgt m,7.2 tbf.ft)
NOTE:
. Do not install the parts if five minutes or more
have elapsed since applying the liquid gasket.
Instead, reapply liquid gasket after removing the
old residue.
. After assembly, wait at least 30 minutes before
filling the engine with oil.
(cont'dl
7-21
RIGHT SIDE
OOWEL PINS
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Clutch
Speciaf Tools ....,..... ..........' 12-2
lllustrated lndex ........... .'." 12'3
Clutch Pedal
Adjustment ........."."."".12-4
Clutch Master Cylinder
RemovaUlnstallation '." 12'5
Slave Cylinder
Removal/lnstallation .'.. 12-6
Pressure Plate
RemovaUlnspection ..'." 12-7
Clutch Disc
Removal/lnspection ."'.. 12-8
Flywheel
Inspection ...................... 12-9
Replacement ....................................... 1 2-9
Clutch Disc, Pressure Plate
lnstallation ....................' 12-10
Release Bearing
Removal/lnspection ...... 12'11
lnstaflation ..................... 12-12
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lllustrated Index
NOTE:
. Whenever the transmission is removed, clean and grease the release bearing sliding surface
.lfthepansmarked*areremoved,theclutchhydraulicsystemmustbebled(seepage1\
2-6).
. Inspect the hoses for damage. leaks. interference, and twisting.
LOCK PIN
*CLUTCH LINE19 N.m (1.9 kgj.m,14 tbtft)
8 x 1.25 mm13 N.m {1.3 kgf m,9.4lbtft)
PEDAL PIN.RESEFVOIR
HOSE
*RESERVOIR TANK
CLUTCH PEDALAdjustment, page 12-4*CI-UTCH MASTER CYLINDERFemoval/lnstallation, page 12-5
6x1.0mm9.8 N.m (1.0 kgf.m,7.2 tbf.ft)
*CLUTCH LINE15 N.m (1.5 kgt m,11 tbr.ft)
*CLUTCH LINE24 N.m {2.4 kgf.m,17 tbf.ft)
CLUTCH DISCRemoval/lnspection, page 1 2-8Installation, page 12,13
8 x 1.25 mm25 N.m {2.6 kgt m,19 rbf.ftt
I x 1.25 mm22 N.m 12.2 kgl'm, 16lbfft)
.o-.9r
WM\,".0--
ffi-P"8Nmlloks{m'
FLYWHEELInspection, page 12IRepiacement, page 12-9
12 x 1.0 mm103 N.m (10.5 kgtm,75.9 lbf ftl
PRESSURE PLATERemoval/lnspection, page'12-7
Installation, page'12 13
RELEASE BEARINGRemoval/lnspection, page 12-1'!Installation, page 12-12
*CLUTCH LINE15 N.m (1.5 kgt m,11 tbf.ft)
12-3
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Clutch Pedal
Adiustment
NOTE:
. To check the clutch interlock switch and clutch
switch, see section 23.
. The clutch is self-adjusting to compensate for wear.
CAUTION: lf there is no clearance bstwa€n the mas-
ter cylinder piston and push rod, ths roloase bearingis held againsi the diaphragm spring, which canresuh in clutch slippage or other clutch probloms.
1. Loosen locknut A, and back off the clutch switch (or
sdjusting bolt) until it no longer touches the clutchpeoar.
2. Loosen locknut C, and turn the push rod in or out toget the specified stroke (@) and height (@) at theclutch oedal.
3. Tighten locknut C.
4. Thread in the clutch swirch (or adjusting bolt) untilit contacts the clutch oedal.
7.
5.
8.
q
Turn the clutch switch {or adjusting bolt} in an addi-
tional 3/4 to 1 full turn.
Tighten locknut A.
Loosen locknut B on the clutch interlock switch.
Measure the clearance between the floor board and
clutch pedalwith the clutch pedal fully depressed.
Release the clutch pedal 15 - 20 mm (0.59 - 0.79 in)
from the fully depressed position and hold it there,Adjust the position of the clutch interlock switch sothat the engine will start with the clutch pedal in
this position.
Tighten locknut B.10.
LOCKNUT B9.8 N.m 11.0 kgf.m, 7.2 lbf.ftl
CLUTCH INTERLOCK SWITCH
CLUTCH SWTTCH{or ADJUSTING BOLTI
L(rcKNUT A9.8 N.m {1.0 kg{.m,7.2 lbf.ftl
CLUTCH MASTER CYLINDER
PUSH ROD
Pedal in contact with swhch
LOCKNUT C18 N.m (1.8 kgf.m, 13lbtftl
@ {STROKE at PEDAL): 135 - 1its mm (5.31 - 5.71 in}
@ (TOTAL CLUTCH PEDAL FREE PLAY)i7 -22mm (0.28-0.87 in) inctude the pedat ptay 1 - 9 mm (0.0it- 0.35 inl@ (GLUTC,H PEDAL HE|GHTI: ltxt mm (7.20 inl ro rhe ftoor
o (CLUTCH PEDAL DTSENGAGEMENT HEtcHTl: 72 mm {2.txt inl minimum to the floor
\,/a_-_--/
12-4
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