4-13 HONDA CR-V 2000 RD1-RD3 / 1.G Workshop Manual

Starting System
Component Location Index
BATTERYTest, section 23
CLUTCH INTERLOCKswtTcH {M/T)Test, page 4-43Switch position adiustment,section 12
IA/T GEAR POSITION SWITCH {A/T}Test, section 14Reolacement. section 14
Test, page 4 5Solenoid Test, page 4-6Replacement, page 4-7Overhaul, page 4 8Reassembly, page 4-12Performance Test, Page 4-13
4-3
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,r1.?
Performance Test
Disconnect the wire from terminal N4.
Make a connection as described below using as
heavy a wire as possible (preferably equivalent to
the wire used for the vehicle).
Connect the battery as shown. lf the starter pinion
pops out. it is working properly. To avoid damaging
the starter, do not leave the battery connected for
more than 10 seconds.
3.
ie
Disconnect the battery from the M terminal. lf the
pinion does not retract, the hold-in coil is working
properly. To avoid damaging the starter, do not
leave the battery connected for more than 10 sec
onds.
@o12VBATTERY
4-13
5. Disconnect the battery also from the body. lf the
pinion retracts immediately, it is working properly,
To avoid damaging the starter, do not leave the bat-
terv connected for more than 10 seconds.
6.
7.
Clamp the starter firmly in a vise.
Connect the starter to the battery as described in
the diagram below, and confirm that the motor
starts and keeps rotating.
8, lf the electric current and motor soeed meet the
specifications when the battery voltage is at 11.5 V,
the starter is working properly.
Specifications:
MakerElectric currentMotor speed
DENSO90 A or less3,000 rpm or
more
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Automatic Transmission
Special Tools . 14'2OescriptionGeneral Operation . .... 14 3Power Flow . . .. '14_6
Electronic Control System .. .. . . .. .14_15Hydraulic Control .. 14 24Hydraulic Flow....-....... .. . .... .. .. . 14_29Lock'up Syslem .. .'t4'39Electrical SystemComponenl Locdlrons 14 45
PCM Circuil Dragram (A/T Control Svstem)'97 Model ....................... . . .. - . ... .14-46'98Model ................. . ... .. .. .1450'99 00Models.... . .... . . . 1452
PCM Terminal Voltage/Measuring ConditionsA"/T Control System-'97Model ...... ..14'48A,/T Control System -'98 00 Models . . .. . . 14 54
Troubleshooting Procedures .. ..... ... - 14_56Svmotom to comoonent CharlEiectr,cal Syslem -'97 Model . . 14 60Electrical System -'98 - OO Models . .. . . 14_62Electrical Troubleshooting ('97 Model)Troubleshooting Flowaharts .... ..... . .. . . 14_64
Electrical Troubleshooting ('98 - 00 Models)Troubleshootinq Flowclt"n" .... . ....- . .14-93ElectricalTroublesliooting('99 00Models)Troubleshootino FlowchartO/D OFF Indicator Light Does Not Come On 14 131
O/D OFF Indicator Liaht On ConstantlY . . . .1!-132O/D OFF Indicator Light Does Not Come OnEven Though O/D Switch ls Pressed . .... - 14_133
Lock up Control Solenoid Valve A,/B AssemblyTest....................-......... . .14-135Replacement . .ll_135Shifr ControlSolenoid Valve Ay'B Assembl,Test .............................. . .. 14-136
Replacement..............- . .14'136Linear Solenoid AssemblYTest.............................................. .. .... . 14_137Replacement .. . 14138Marnshaftlcountershafl Speed SensorsReplacement ...-... 14_138A/T Gear Position SwitchTest ..........................-... . .. 14-139ReplacementA/T Gear Positionlndicator.................. 14-140
Valve Eodynepair ............................... ..... . . .. - . .. ... 14 192
Assembly .................... .. 1{_193
Valve CapsDesciiption....-........................ .. ...... 14194
tnspeition ................... .. 14' 195
N4ain Valve BodyDisassembly/lnspection/Reassemblv - ...... .. 14_196
Secondarv Valve BodYDisassemblv4nspectron/ReassemblY .. . 14 198
Reoulator Valve Bodvbisassembtv,lnspiction/Reassemblv . 14199
Servo EodvDisassembly/lnspection/Reassembly ... ....14'200
Lock'uo Valve BodYDis;ssembly/lnspection/Reassembly .... . 14_201
MainshaftDisassembly/lnspection/Reassembly .. .. .. ..14'202
Inspection ....-.............. ..11_203
Sealing RingsReilaceient ...... ..... . 14'204
CountershaftDisassembly/lnspection/Reassembly .. . . . . . 11-205
Disassembly/Reassemb|y . . ........ ...... . .. 14_206Inspedron ................ . .... . 14 207
One wav ClutchDisassembly/lnspection/ReassemblY ... 11_209
Sub-shaftDisassembly/lnspection/Reassembly ... . .. . 14-210
oisassembly/Re6ssembly . . ... .-...... . . ..14-211
Sub-shaft BearingsReplacement .......14'212
Clutchllfustrated Index .......... . . .14-213
Disassembly .... .. .....14-216Reassembfy .... . .. .. . 14'218
Differentialllfustrated Index " 14-222Backlash Inspection . .... . .14'223
Bearing Repiacement .. 11-223
Differe-ntial Carrier Replacement .. .. . . . .. ..11-2?4
OifSeal Replacement. . .. 14'225
Side Clearance lnspection . . - .. ... . - ...... . .. 11'226
Transmission Housing BearingsMainshaJVCountershaft EearingsRepfacement .......14221Sub'siralt Eearing Replacement . . . . . . . . . ..11'224
Toroue Converter Housing BearingsMainshattEearing/OilSe6lReplacement . .. l4229
Countershaft Bea;ing Replacement.. .... .. ..14-230
Input Test - '97 - 98 ModelsInput Test '99 - 00 Models
Symptom to-Component ChartHydraulic System ...............
Checking
Removal ...,lllustrated Index (4WD)
Interlock SystemInterlock ControlUnit lnputTest. -..... -.. .... . - 14 144* Key Interlock Solenoid Test .- .. . . . - . . . ..... 14_146* Shift Lock Solenoid Test ..............-.-. . .. . ... .... 14 147*Shift LockSolenoidReplacement...... .. . .. .. 14 148* park pin Switch Test ......... 14 119' Park Pin Switch Replacement- '97 - 98 Models ....... 14-150* Park Pin Swirch/Over Drive (O/Di SwitchReplacemenl '99-00Models . .. 14_151over-Drive (O/D) Switch {'99 00 [4odels]Test........_..................... .......14-152Hydr.ulic System
..............._............... t4 142.................................. 14-143
Control Lever AssemblyR6placement ......,.,Reverse ldler Gear
lllustrated lndex
.......... 14-230
14 231
11-231
1nsta1|ation ..................Park StopInspeclion/AdjustmenlTransfer AssemblY.......14.232
RoadTest.............-.... ........ .StallSpeedTest ....._........................ ....... 14-159Fluid Level......_................... 14'160
Disessembly .................... 14-235Transfer Drive Gear BearingReplacementTrans{er Driven Gesf Shaft BearingReplacementTransfer Housing Roller BearingReplacementTransfer Cov€r A Bearing Outer RaceReplacementTransfer Housing Bearing Outer RaceReplacement ......-..,,,,,.....ReassemblvTransmassaonBeassembly ... -.. .... .14 250
Torque Converier/Drive Plate . .-. .... .. . ... .....14_258
Transmissionlnstatlation .................. ....... 14'259
Cooler Flushing . . ......11-261ATF Cooler HosesConnection.................. ....... 14-266I Shift LeverRemoval/lnstallation . .. 14'261
Disassemblv/Reassemblv - '97 - 98 Models . . 14_264
Disassembli/Reassemblv -'99 - 00 Models . 14-269
Over'Orive (O/D) Switch WireClearanceAdjustment. - ... . . . .. .. . 14'270
Detent Spring Replscement . . -.. ... .14'271*Shift CableAdiustment ....... 14'272
Repfacement.............. . 11'273
14 15711-237
11-237
14-238
$-234
11-23914-240
Transmigrion
Inspeclron ....., ...........Transfer AssemblyRemova1,.,,,..............,lnstallalion ........... .. ...Transmission
14 164
14-16514,167
14-169
End Cover/Transmissio . 14'174Transmission Housing .... ... .. . . .... .. 14-176Torque Converter Housingly'alve Body.. - ... -. 14 178
lllustrated lndex (2WD)End Cover/Transmissio ....... 14 180Transmission Housing . . ... . .. .... ... 14'182Torque Convener Housing/r'alve Body ......- 14-184
End CovefRemovat ...................... ....... 14'186Transmission HousingRemoval ...................... .. 14_188Torque Convener HousingA/alve BodYRemovat ................-..... .-..... 14-190
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4th Goar (E or D positionl
1. Hydraulic pressure is applied to the 4th clutch, which rotates together with the mainshaft, and the mainshaft 4th gear
rotates,
2. Power is transmitted to the countershaft 4th gear, which drives the countershaft.
3. Power is transm ifted to the f inal d rive gear, which drives the fina I driven gear and the transfer shaft drive gear (4WD).
4. The transfer shaft drive gear drives the transfer shaft and the transfer driven gear shaft {4WD).
NOTE:
. Hydraulic pressure is also applied to the 1st clutch, but since the rotation speed of 4th gear exceeds that of 1st gear,
power from 1st gear is cut off at the one-way clutch,
. The illustration shows the 4WO automatic transmission; power flow of the 2WD automatic transmission is identical
to the 4WD except for parts related to the transfer assembly.
ilTH GEAR
TOROUE CONVERTER
.TH CLUTCH
COU'{TERSHAFT
REVERSE SELECTOR HUB
REVERSE SELECTOR
FINAL DRIVEN GEAR
TRANSFEB SHAFT DRIVE GEAB I'WD)
TNANSFER SHAFT I4WDI{cont'd)
14-13
TMNSFER DRIVEN GEAR SHAFT (4WDI
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NOTE: When the OBD ll Scan Tool or Honda PGM Tester indicate DTC(S) for the automatic transmission control system,
the scan tool or tester indicates code P0700 simultaneously. Code P0700 means a detection of some automatic transmis-
sion problem in the PGM-Fl control system.
lf the self-diagnostic E or E indicator light does not blink, perform an inspection according to the table below.
NOTE: lf a customer describes the symptom for code P17OO (6), it will be necessary to recreate the symptom by test-driv-
ing. then recheck the DTC.
SymptomInspectionRef. page
E or E indicator light does not come on for two seconds after ignition
switch is first turned ON (ll).14-123
E or E] indicator light is on constantly (not blinking) whenever the
ignition switch is oN {ll).
14-125
Shift lever cannot be moved from E position with the brake pedal
presseo.Check shift lock system14-'t26
lgnition key cannot be moved from ACC (l) position to LOCK (0) posi-
tion with the shift lever in E position.Check key interlock system14-129
O/D OFF indicator light does not come on for two seconds after ignition
switch is first turned ON (ll). ('99 - 00 models)14-131
The O/D OFF indicator light is on constantly whenever the ignition
switch is ON (ll). ('99 - 00 models)14-132
The O/D OFF indicator light does not come on even though the Over-
Drive (O/Dl switch is pressed in E position. ('99 - 00 models)
Check Over-Drive {O/D}
switch circuit14-133
14-63
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From page 14 82
Replace the Lock-up ControlSolenoid Valve Assembly andRecheck:1. Replace the lock-up controlsolenoid valve A/B assembly(see page 14-'135).2. Turn the ignition switch OFFand reset the PCM by remov-ing the BACK uP (7.5 A) fusein the under-hood fuse/relaybox for more than 10 seconds.3. lJsing the scan tool, check tobe sure that the engine coolanttemperature is 176"F 180'C) orabove,4. Drive the vehicle at 55 mph(88 km/h) constantly for moretnan one mrnute.5. Recheck for code P0740 (40).
Does the OBD ll scan tool indicatecode PO74O or doesthe El indicator light indicate code 40?The svstem is OK ai this time.
Replace the Linear Sol€noidA$embly and Recheck:'1. Beplace the linear solenoidassembly {see page 14-138).2. Turn the ignition switch OFFand reset the PCM memory byremoving the BACK UP (7.5 A)fuse in the underhood fuse/relay box for more than 10seconds.3. Using the scan tool, check tobe sure that the engine coolanttemperature is 176"F (80'C) orabove.4. Drive the vehicle at 55 mph (88
km/h) constantly for more thanone minute,5. Recheck for code P0740 {40).
Does the OBD ll scan toolindicate code P0740 or doesthe E indicator light indicate code 40?
The svsteo is OK at this tim€.
Replace the transmission andtorque convertor assembly.
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Replace Shift Control Solenoidvslve Assembly and Recheck:1. Replace the shift controlsolenoid valve A/B assembly(see page'14 136).2. Turn the ignition switch OFFand reset the PCM memory byremoving the BACK UP (7.5 A)fuse in the under-hood fuse/relay box for more than 10seconds.3. Drive the vehicle at over 12mph (20 km/h) in 1st,2nd,3rd,and 4th qear for more than 30seconds in E position.
4. Recheck for code P0730 (41).
Does the OBD ll scan toolindicate code P0730 or doesthe E indicator light indicate code 41?
The svstem is OK at this time.
Replace Linea. Solenoid Ass€mblyand Recheck:1. Replace the linear solenoidassembly lsee page 14-138).2. Turn the ignition switch OFFand reset the PcM memory byremoving the BACK UP 17.5 A)fuse in the underhood fuse/relay box tor more than 10 sec'onos.3. Drive the vehicle at over '12
mph {20 km/h) in 1st,2nd,3rd,and 4th geal for more than 30seconds in -Da position.
4. Recheck for code P0730 (41).
Does the OBD llscan toolindicate code P0730 or doesthe Di indicator light indi-cate code 41?
The syslem is OK at this time.
From page 14-84
14-85
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Troubleshooting Flowchart - A/T Gear Position Switch (Open)
Po$iblg Cause
. Dbconnected A/T gear position switch connoctor. Open in A/T gear po3ition switch wiro. Faulty A/T g€ar position switch
Wire side of female terminals
LGl {SRN/BLK)
{cont'd)
P,CM CONNECTORS
LGT(BNN/BLKI LG2IBRN/BLK)
A {32P)c l31P)
ATP NP (LT GRN}
. OBD ll Scan Tool indicatesCodo Pl706.. Self-diagnosis Fl or E indica-to. lighl blinks six times.
The system is OK.tthis time.Check for oth6r probl€ms suchas harne3s damage.
Are any ofthe gear position indicators not working when you
shift them?
Test the A/T gear position switch(see page 14-139).
Measure ATP R Vohago:1. Turn the ignition switch ON (ll).
2. Shitt to E position.
3. Measure ihe voltage betweenthe D6 and 820 ot 822 tetfiinals,
Repair open in tho wiro betwoenthe D6 terminal and the A/T gear
oosition switch.
Measure ATP NP Volt.g€:1. Shift to Elor E position.
2. Measure the voltage betweenthe D13 and 820 or 822 terminals,
Repair open in the wiro betweenth€ Dl3 terminal and th€ A/Tgesr posilion awitch.
To page 14-104
14-103
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Electrical Troubleshooting {'gB - 00 Models}
Troubleshooting Flowchart - Shift Control System (cont,d)
From page 14 121
Replace Shilt Cont.ol SolenoidValve A$ambly and Recheck:'1. Replace the shift controlsolenoid valve A/B assembly(see page 14-136) and the lin,ear solenoid assembly (seepage 14138).2. Turn the ignition switch OFFand reset the PCM memory byremoving the BACK UP (7.5 A)tuse in the !nder-hood luse/relay box for more than 10seconos.3. Drive the vehicle at over '12
mph (20 km,/ti) in lst,2nd,3rd,and 4th gear tor more than 30seconds in E position.4. Recheck for code P0730 (41).
Does the OBD ll scan toolindicate code P0730 or doesthe E orE indicator lightindicate code 41?
Tho system is OK .l this tim€.
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The E or E indicator light is on
constantly (not blinkingl when-
ev€r lhe ignition switch is ON
0.
Me.3rtre D4IND o. D IND Vottage:
1. Turn the ignition switch OFF.
2. Disconnect the A (32P) con-
nector from the PCM.
3. Turn the ignition switch ON (ll)
4. Measure the voltage between
the A14 terminal and bodyground.
Repair short to power in the wire
b€iween th€ A14 terminal and
the gauge a$.mbly.
Measuro ATP D4 voltage:1. Turn the ignition switch OFF2. Connect the A (32P) connec-
tor to the PCM.
3. Turn the ignition switch ON (ll)
4. Shi{t to any position other
than E or E.5. Measure the voltage betweenthe D9 terminal and bodyground.
T6st the A/T g.ar Po3ition indi-
cator at the gauge e$embly con_
nectorc (se€ P.go 1,1-139 lor '98
model .nd 14-140 for '99 - 00
modelsl, f the A/f gear Poshionindicator is OK, replace the FCM.
ls there approx.5 V?
Test the A/T gear position switch(see page 14-139i.
Check for r 3hofi to ground in thewire betweon tho IXI teYminal andA/T gear position switch. lf wire is
OK subBtihrte a known-good PCM
and recheck.
Troubleshooting Flowchart - E or E Indicator Light On Gonstantly
PCM CONNECTORS
B (25P)
11 tr. //at tonl /1! /1/ /llt /
t',lxr uu?l Lrfr4
{GRN/BLKI
D lr6Pl
F't!4[r
Wire side of female terminals
c t3lPl_=---r-:=-t rl3l/ 5/, ?eV t r?V t
t/l,4lzulErt!t!!j!t!u3t ll]]lll1lglt]|b AE A.W6l ld$!'lLM.l1t I r.i
ATP D' (YEL) II
O)
I
A {32P)
D4 IND or D IND
c (3'tP)
A l32Pl
14-125,
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