engine HONDA INSIGHT 2002 1.G Service Manual

The indicator blinks as a reminder
that the engine has stopped because
of the Auto Idle Stop f unction. You
cannot restart the engine with the
ignition switch when this light is
blinking.If you open the driver’s door when
Auto Stop is active, the indicator will
blink and you will hear a chime. The
chime will stop when you close the
door.
Always turn the ignition switch to
LOCK (0) and remove the key if you
are getting out of the vehicle.
Driving
A uto Idle Stop Indicator
Automatic Transmission (CVT)
144
A A
U
UT TO
O I
IDD L
LEE S
STTO
OP P I
INND DI
ICCA A T
TO
OR R

Put your f oot on the brake pedal only
when you intend to brake. Resting
your f oot on the pedal keeps the
brakes applied lightly, causing them
to build up heat. Heat build-up can
reduce how well your brakes work. It
also keeps your brake lights on all
the time, conf using drivers behind
you.Constant application of the brakes
when going down a long hill builds
up heat and reduces their ef f ective-
ness. Use the engine to assist the
brakes by downshif ting to a lower
gear and taking your f oot of f the
accelerator pedal.
Check your brakes af ter driving
through deep water. Apply the
brakes moderately to see if they f eel
normal. If not, apply them gently and
f requently until they do. Since a
longer distance is needed to stop
with wet brakes, be extra cautious
and alert in your driving.
Your brakes may sometimes squeal
or squeak when you apply them
lightly. Do not conf use this with the
brake wear indicators. They make a
very audible ‘‘screeching.’’ When the brake pads need replacing,
you will hear a distinctive metallic
‘‘screeching’’ sound when you apply
the brakes. If you do not have the
brake pads replaced, they will begin
screeching all the time. The f ront disc brakes on all models
have audible brake wear indicators.
Your Honda is equipped with f ront
disc brakes and rear drum brakes.
The braking system is power-
assisted to reduce the ef f ort needed
on the brake pedal. Brake Wear Indicators
The Braking System
Driving146

This section also includes
Maintenance Schedules f or normal
driving and severe driving conditions,
a Maintenance Record, and instruc-
tions f or simple maintenance tasks
you may want to take care of
yourself .
If you have the skills and tools to per-
f orm more complex maintenance
tasks on your Honda, you may want
to purchase the Service Manual. See
page f or inf ormation on how to
obtain a copy, or see your Honda
dealer. This section explains why it is
important to keep your car well
maintained and to f ollow basic
maintenance saf ety precautions.......................
Maintenance Saf ety .152
.
Important Safety Precautions . 153
.................
Maintenance Schedule . 154
...
Required Maintenance Record . 161
.......
Owner Maintenance Checks . 163
..............................
Fluid Locations .164
......................................
Engine Oil .165
..................................
Adding Oil .165
....................
Recommended Oil .165
..............................
Synthetic Oil .166
....................................
Additives .166
.....
Changing the Oil and Filter . 167
.............................
Cooling System .169
............
Adding Engine Coolant . 169
.......
Replacing Engine Coolant . 171
....................
Windshield Washers .175
.......................
Transmission Fluid .176
Automatic Transmission .....................................
(CVT) .176
5-speed Manual .........................
Transmission .178
................
Brake and Clutch Fluid . 179
............................
Brake System .179
...........................
Clutch System .180
.....................
Air Cleaner Element .181
....................................
Hood Latch .182 ...........................................
Battery .183
.................................
Wiper Blades .185
..............
Air Conditioning System . 188
..................
DustandPollenFilter . 189
.....................................
Drive Belts .189
...............................................
Tires .190
......................................
Inf lation .190
Recommended Tire Pressures f or Normal ...............................
Driving .191
..................................
Inspection .192
..............................
Maintenance .192
.............................
Tire Rotation .193
...
Replacing Tires and Wheels . 193
......................
Wheels and Tires .194
..........................
Winter Driving .194
.............................
Snow Tires .195
............................
Tire Chains .195
.............................................
Lights .196
........................
Replacing Bulbs .198
...........................
Storing Your Car .204
259
Maintenance
Maint enance151

Be sure
there is adequate ventilation
whenever you operate the engine.
Let the
engine and exhaust system cool
bef ore touching any parts.
Do
not run the engine unless in-
structed to do so. Read the instructions before you
begin, and make sure you have the
tools and skills required.
To reduce the possibility of f ire or
explosion, be caref ul when working
around gasoline or batteries. Use a
commercially available degreaser or
parts cleaner, not gasoline, to clean
parts. Keep cigarettes, sparks, and
flames away from the battery and all
f uel-related parts.
Bef ore you begin any maintenance,
make sure your car is parked on
level ground and that the parking
brake is set. Also, be sure the engine
is of f . This will help to eliminate
several potential hazards:
You should wear eye protection and
protective clothing when working
near the battery or when using
compressed air.
Maintenance Saf ety
Maint enance
Important Saf ety Precautions
Carbon monoxide poisoning
f rom engine exhaust.
Burns f rom hot parts.
Injury f rom moving parts.
153

The Maintenance Schedule specif ies
how of ten you should have your car
serviced and what things need
attention. It is essential that you have
your car serviced as scheduled to
retain its high level of saf ety,
dependability, and emissions control
perf ormance.The services and time or distance
intervals shown in the maintenance
schedule assume you will use your
car as normal transportation f or
passengers and their possessions.
You should also f ollow these
recommendations:
Avoidexceedingyourcar’sload
limit.Thisputsexcessstresson
the engine, brakes, and many
other parts of your car. The load
limit is shown on the label on the
driver’s doorjamb.
Operate your car on reasonable
roads within the legal speed limit. Service your car according to the
time and mileage periods on one of
the Maintenance Schedules on the
f ollowing pages. Select the schedule
f or ‘‘Severe Conditions’’ if most of
your driving is done under one or
more of the conditions listed on that
page. Otherwise, f ollow the schedule
f or ‘‘Normal Conditions.’’
Drive your car regularly over a
distance of several miles
(kilometers).
Always use unleaded gasoline with
the proper octane rating (see page ).
118
Maintenance Schedule
Maint enance
Which Schedule to Follow:
154

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Ì
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Ì
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Follow the Normal Conditions
Maintenance Schedule if the
severe driving conditions
specif ied in the Severe
Conditions Maintenance
Schedule do not apply.
NOTE: If you only
drive under a
‘‘severe’’ condition, you should
f ollow the Normal Conditions
Maintenance Schedule.
Follow the Maintenance
Schedule f or Severe Conditions.
OCCASIONALLY
U.S. Owners
Canadian Owners
Maint enance156
Visually inspect the following items:
Service at the indicated
distance or time whichever
comes first.
miles x 1,000
km x 1,000
months
Replace every 7,500 miles (12,000 km) or 1 year
Check oil and coolant at each fuel stop
At 120,000 miles (192,000 km) or 10 years,
then every 60,000 miles (96,000 km) or 5 years Every 120,000 miles (192,000 km) or 6 years
Every 3 years (independent of mileage)
Rotate tires every 7,500 miles (12,000 km)
Tie rod ends, steering gear box, and boots
Suspension components
Driveshaft boots
Brake hoses and lines (including ABS)
All fluid levels and condition of fluids
Cooling system hoses and connections Exhaust system
Fuel lines and connections 15
24
12
30
48
24 60
96
48
45
72
36 75
120 60 90
144 72 105
168
84 120
192
96
See information on maintenance and emissions warranty, last column, page .
Replace engine oil
Replace engine oil filter
Check engine oil and coolant
Replace air cleaner element
Inspect valve clearance
Replace spark plugs
Inspect and adjust drive belts
Inspect idle speed
Replace engine coolant
Replace transmission fluid
Inspect front and rear brakes
Replace brake fluid
Check parking brake adjustment
Replace dust and pollen filter
Rotate tires (Check tire inflation and condition
at least once per month)
Adjust only if noisy
U.S. model
:
: M/T
CVT
155
Maintenance Schedule for Normal Conditions

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Maint enance157
Canadian owners: A, B, C, D
A
B
C
Follow the schedule for Severe Conditions.
Service at the indicated distance or time, whichever comes first. Do the items in as required for each distance/time interval. Follow this
schedule if the severe driving conditions described in the Severe Conditions Schedule on the next page do not apply.
Replace engine oil.
Rotate tires (follow pattern on page193).
Replace engine oil filter.
Inspect front and rear brakes.
Check parking brake adjustment.
Inspect tie rod ends, steering gearbox and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks.
Inspect cooling system hoses and connections. Inspect exhaust system.
Inspect fuel lines and connections.
Replace air cleaner element.
Replace dust and pollen filter.
Replace transmission fluid (CVT).
Inspect and adjust drive belts.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Replace brake fluid (independent of mileage).
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A. Replace brake fluid (independent of mileage).
DoitemsinA,B,C.
Do items in A. Replace spark plugs. Inspect valve clearance.
Check idle speed.
Do items in A, B.
Do items in A. Replace transmission fluid (M/T) .
DoitemsinA,B,C. Replace engine coolant.
7,500 mi/12,000 km
15,000 mi/24,000 km/1 yrs
22,500 mi/36,000 km
30,000 mi/48,000 km/2 yrs
37,500 mi/60,000 km
3yrs
45,000 mi/72,000 km/3 yrs
52,500 mi/84,000 km
60,000 mi/96,000 km/4 yrs
67,500 mi/108,000 km
75,000 mi/120,000 km/5 yrs
82,500 mi/132,000 km
6yrs
90,000 mi/144,000 km/6 yrs
97,500 mi/156,000 km
105,000 mi/168,000 km/7 yrs
112,500 mi/180,000 km
120,000 mi/192,000 km/6 yrs
120,000 mi/192,000 km/8 yrs
120,000 mi/192,000 km/10 yrs
then every 60,000 miles
(96,000 km) or 60 months
Replace every 120,000 miles (192,000 km) or 6 years.
See information on maintenance and emissions warranty, last
column, page .
Check engine oil and coolant at each fuel stop.
Check and adjust valve clearance, cold engine, only if noisy. :
·
· NOTE: :
155
Maintenance Schedule for Normal Conditions (listed by distance/time)

µ
Ì
Î
Î
Ì
Ì Î
Î
µ
Follow the Severe Conditions
Maintenance Schedule if you
drive your vehicle
under one or more of the
f ollowing conditions:
Driving less than 5 miles (8
km) per trip or, in f reezing
temperatures, driving less
than 10 miles (16 km) per trip.
Driving in extremely hot
[over 90°F (32°C)] conditions.
Extensive idling or long
periods of stop-and-go driving.
Driving with a roof rack, or
driving in mountainous
conditions.
Driving on muddy, dusty, or
de-iced roads.
Follow the Maintenance
Schedule f or Severe Conditions.
MAINLY
U.S. Owners
Canadian Owners
Maint enance158
Visually inspect the following items:
Service at the indicated
distance or time whichever
comes first.
miles x 1,000
km x 1,000
months
Replace every 3,750 miles (6,000 km) or 6 monthsCheck oil and coolant at each fuel stop
At 120,000 miles (192,000 km) or 10 years,
then every 60,000 miles (96,000 km) or 5 years Every 60,000 miles (96,000 km) or 3 years
Inspect every 7,500 miles (12,000 km) or 6 months Every 3 years (independent of mileage)
Rotate tires every 7,500 miles (12,000 km)
Tie rod ends, steering gear box, and boots
Suspension components
Driveshaft boots
Brake hoses and lines (including ABS)
All fluid levels and condition of fluids
Cooling system hoses and connections Exhaust system
Fuel lines and connections
Lights and controls
Vehicle underbody Every 7,500 miles (12,000 km) or 6 months
15
24
12
75
120 60 105
168
84
30
48
24 45
72
3660
96
48 90
144 72 120
192
96
See information on maintenance and emissions warranty, last column, page .
Refer to page for replacement information under special driving conditions.
Replace engine oil and oil filter
Check engine oil and coolant
Replace air cleaner element
Inspect valve clearance
Replace spark plugs
Inspect and adjust drive belts
Inspect idle speed
Replace engine coolant
Replace transmission fluid
Inspect front and rear brakes
Replace brake fluid
Check parking brake adjustment
Replace dust and pollen filter
Lubricate all hinges, locks, and latches
Rotate tires (Check tire inflation and condition
at least once per month)
Adjust only if noisy
:
1:
2: U.S. model
189 M/T
CVT
155
Use normal schedule except in dusty conditions
21
Maintenance Schedule for Severe Conditions

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CONT INUED
Maint enance159
Severe Conditions: A, B, C, D, E
A
B
C
D
Driving less than 5 miles (8 km) per trip or, in freezing temperatures, driving less than 10 miles (16 km) per trip.
Driving in extremely hot (over 90°F/32°C) conditions.
Extensive idling or long periods of stop-and-go driving.
Driving with a roof rack, or driving in mountainous conditions.
Driving on muddy, dusty, or de-iced roads.
Use this schedule if your vehicle is MAINLY driven in any of the following Severe Conditions, or normally driven in Canada; otherwise use the Normal
Schedule. Service at the indicated distance or time, whichever comes first. Do the items in
as required for each distance/time.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C,D.
Do items in A.
Do items in A, B.
Do items in A. Replace brake fluid (independent of mileage).
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A. Replace transmission fluid (M/T).
DoitemsinA,B,C,D.
Do items in A.
3,750 mi/6,000 km/-
7,500 mi/12,000 km/6 mos
11,250 mi/18,000 km/-
15,000 mi/24,000 km/1 yr
18,750 mi/30,000 km/-
22,500 mi/36,000 km/1½ yrs
26,250 mi/42,000 km/-
30,000 mi/48,000 km/2 yrs
33,750 mi/54,000 km/-
37,500 mi/60,000 km/2½ yrs
41,250 mi/66,000 km/-
3yrs
45,000 mi/72,000 km/3 yrs
48,750 mi/78,000 km/-
52,500 mi/84,000 km/3½ yrs
56,250 mi/90,000 km/-
60,000 mi/96,000 km/3 yrs
60,000 mi/96,000 km/4 yrs
63,750 mi/102,000 km/- Replace engine oil and filter.
Inspect front and rear brakes.
Rotate tires (follow pattern on page
193).
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Lubricate all hinges, locks, and latches with
multipurpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks.
Inspect cooling system hoses and connections. Inspect exhaust system.
Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
Inspect and adjust drive belts.
Replace transmission fluid (CVT).
Replace dust and pollen filter.
·
·
·
·
·
Check engine oil and coolant at each fuel stop.
See information on maintenance and emissions warranty, last column, page .
See information on maintenance and emissions warranty, last
column, page .
Refer to page for replacement information under special
driving conditions.
NOTE:
:
 155
:155189
1:
1
Maintenance Schedule for Severe Conditions (listed by distance/time)

Ø
ØØ
Ø
Ø
Ø
Maint enance160
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A.Replace brake fluid (independent of mileage).
DoitemsinA,B,C,D.
Do items in A.
Do items in A, B.
Do items in A. Inspect valve clearance. Replace spark plugs.
Check idle speed. Do items in A, B, C.
Do items in A.
Do items in A, B.
Do items in A. Replace transmission fluid (M/T).
DoitemsinA,B,C,D. Replace engine coolant.
67,500 mi/108,000 km/4½ yrs
71,250 mi/114,000 km/-
75,000 mi/120,000 km/5 yrs
78,750 mi/126,000 km/-
82,500 mi/132,000 km/5½ yrs
86,250 mi/138,000 km/-
6yrs
90,000 mi/144,000 km/6 yrs
93,750 mi/150,000 km/-
97,500 mi/156,000 km/6½ yrs
101,250 mi/162,000 km/-
105,000 mi/168,000 km/7 yrs
108,750 mi/174,000 km/-
112,500 mi/180,000 km/7½ yrs
116,250 mi/186,000 km/-
120,000 mi/192,000 km/6 yrs
120,000 mi/192,000 km/8 yrs
120,000 mi/192,000 km/10 yrs,
then every 60,000 mi (96,000
km) or 60 monthsCheck engine oil and coolant at each fuel stop.
Check and adjust valve clearance, cold engine, only if noisy.
NOTE:
·
·
Maintenance Schedule for Severe Conditions (listed by distance/time)