fuel HONDA INTEGRA 1998 4.G Workshop Manual

Connector ldentification and Wire Harness Routing (contd)
Connector
ot
Terminal
Number of
Cavities,/
Golor
LocationConnects toNotes
Fuel Sub-harness
c510
c791
c792
c7932-BLK
8-GRY
2-BRN
3-GRY
Top of fuel tank
Below center of rear seat
Underside of vehicle,
forward of fuel tank
Underside of vehicle,
forward of fuel tank
Rear wire harness
Fuel pump connector
Fuel tank pressure sensor
EVAP bypass solenoid valve
203-34

Circuit ldentification for In-Line and Fuse Box Connectors
Use this chart to help diagnose multiple symptoms in separate circuits which could be caused
by a single problem in a connector shared by those circuits (see example on page 7).
Connector
(6 or more cavities)
Number of
Cavities-Color
Wire
Harnesses
Engine/
Main
Engine/
Engine
Compartment
I Automatic transmission controls, lgnition system,
i Programmed fuel injection system (PGM-F|)
Automatic transmission controls, Charging system,
lgnition system, Programmed fuel injection system(PGM-FI)
Automatic transmission controls, Back-up lights,
Charging system, Cruise control, Fans, Gauges,
lgnition system, Maintenance reminder system,
Engine oil pressure indicator light, Programmed fuel
injection system (PGM-Fl), Vehicle speed sensor
ffss)
| {c/Main! A,/C compressor controls, Fans
Under-hood
fuse/relay
box/Main
Automatic transmission controls, Blower controls,
Cargo area light, Ceiling light, Clock, Console
lights, Dash lights, lmmobilizer system ('00 model),
Integrated control unit, License plate lights,
Maintenance reminder light, Parking lights, Power
antenna, Power door locks, Power windows,
Programmed fuel iniection system (PGM-Fl), Rear
window defogger, Stereo sound system, Taillights,
Trunk lioht
11-GRY
18-BBN
(4il
except BS)
12-BBN (RS)
Under-hood
fuse/relay
box/Main
Engine
CompartmenV
Main
Engine
CompartmenU
Main
lr,/C compressor controls, Automatic transmission
controls, Blower controls, Brake lights, Ceiling light,
Clock, Fans, Hazard warning lights, Horn, Interlock
system, Maintenance reminder light, Moonroof ,PGM-FI, Power door locks, Power windows, Rear
window defogger, Stereo sound system, Taillights
Anti-lock brake system (ABS), Automatic
transmission controls, Back-up lights, Brake system
indicator light, Charging system, Cruise control,
Daytime running lights (DRL), Fans, Gauges,
lgnition system, Maintenance reminder light,
Engine oil pressure indicator light, Programmed
tuel injection system (PGM-F|), Starting system,
Vehicle speed sensor (VSS)
Anti-lock brake system (ABS), Cruise Conkol,
Daytime running lights (DRL), Hazard warning
lights, Headlights, Front parking lights,
Programmed fuel injection system, (PGM-Fl),
Rear wiper/washer, Turn signal lights,
Wiper/washer
204

)ot
Connector
(6 or more cavities)
Number of
Cavities-Color
25-GRY
1O-GRY
Wire
Harnesses
Front
passenger's
door/Main
Heater sub-
harness A,/
Main
Circuits
Power door locks, Power mirrors, Power windows,
Stereo sound svstem
fuC compressor controls, Air delivery, Dash lights,
Fans
transmission controls, Brake lights, Ceiling light,
Cruise control, Door open indicator, Gauges,
Horns, lgnition system, Interlock system,
Programmed fuel injection system (PGM-Fl)
Main/
Main
Anti-lock brake system (ABS), Automatic
16.GRYMain/RearPower mirrors, Power windows, Programmed tuel
injection system (PGM-Fl)
14-GRYMain/RearBack-up lights, Brake lights, Ceiling light,
lgnition key reminder, Lights-on reminder,
Power door locks, Programmed fuel iniection
system (PGM-Fl), Rear window defogger, Rear
wiDer/washer) -io
tl
c430
(An)
8-GRY
(e8-'ee)
or
1O-GRY
(00)
18-GRN
Dashboard/
Main
Under-dash
fuse/relay
box/Main
A/T gear position indicator, Automatic transmission
controls, lmmobilizer system ('00 model),
Programmed fuel injection system (PGM-Fl)
Anti-lock brake system (ABS), Automatic
transmission controls, Charging system, Daytime
running lights (DBL), Front parking lights, Hazard
warning lights, Headlights, lnterlock system,
Programmed fuel injection system (PGM-Fl), Rear
window defogger, Turn signal lights, Vehicle speed
c43920-GRNUnder-dash
fuse/relay
box/Main
sensor (VSS
L/C compressor controls, Air delivery, Blower
controls, Ceiling light, Cigarette lighter, Console
lights, Cruise control, Dash lights, Daytime running
lights (DRL), Fans, Gauges, Hazard warning lights,
Indicators, lntegrated control unit, Maintenance
reminder light, Power windows, Programmed fuel
injection system (PGM-Fl), Rear window defogger,
Turn signal lights
)
204-1

Circuit ldentification for In-Line and Fuse Box Gonnectors
Connector
(6 or more cavities)
Number of
Cavities-Color
18.GRN
Wire
Harnesses
Under-dash
fuse/relay
borMain
Circuits
Back-up lights, Blower controls, Cargo area light,
Ceiling light, Console lights, Cruise control, Dash
lights, Daytime running lights (DRL), lgnition
system, Integrated control unit, Interlock system,
Moonroof, Power antenna, Programmed fuel
injection system (PGM-Fl), Trunk light
7-GRNUnder-dash
fuse/relay
box/Main
Console lights, Dash lights, Headlights, License
plate lights, Parking lights, Taillights
c4426-GRN
16-GRY
(Ail)
except RS)
14-GRY (RS)
16-GRN
Under-dash
tuse/relay
box/Main
Dashboard/
Main
Under-dash
fuse/relay
box/Rear
Under-dash
fuse/relay
box/Rear
Front wiper/washer, Hazard warning lights, Rear
wiper/washer, Turn signal lights
Anti-lock brake system (ABS), Clock, Cruise
control, Console lights, Dash lights, Gauges,
Hazard warning lights, lgnition system,
Maintenance reminder light, Engine oil pressure
indicator light, Programmed fuel injection system
(PGM-Fl), Rear window defogger, Stereo sound
system, Supplemental restraint system (SRS),
Vehicle speed sensor (VSS)
Power mirrors, Power windows
Brake system indicator light, Cargo area light,
Daytime running lights (DRL), Hatch opener,
Hazard warning lights, License plate lights, Parking
lights, Power antenna, Power door locks, Rear
wiper/washer, Taillights, Trunk light, Turn signal
liohts
Dashboard/
Rear
Brake system indicator light, Door open indicator,
Gauges, Hatch open indicator, Low fuel indicator
light, Power antenna, Seat bell reminder, Stereo
sound system, Trunk open indicator
25-GRYDriver's door/
Rear
Left rear
door/Rear
Power door locks, Power mirrors, Power windows,
Stereo sound svstem
I Power door locks, Power windows
lJczat6-NATRight rear
door/Rear
I Power door locks, Power windowsI
a
204-2

JH4DB755*1S000001
JH4: HONDA MOTOR CO., LTD.
ACURA Passenger vehicle
Line, Body and Engine Type
DB7: INTEGRA 4-door/81 881
DB8: INTEGRA 4-door/B1 8C1
DC2: INTEGRA 3-door/818C1, 818C5
DC4: INTEGRA 3-door/B1881
Body Type and Transmission Type
3: 2-door Hatchback/5-speed Manual
4: 2-door Hatch back/4-speed
Automatic
5: 4-door Sedan/S-speed Manual
6: 4-door Sedan/4-speed Automatic
9: GS-R with leather seats
S: Suzuka Factory in Japan
! Chassis and Paint Codes
I U.S. Model-
Vehicle ldentification Number and
Federal Motor Vehicle Safety Standard Certification
4-door
Paint Gode
COLOR
G-95P
'#19
'//dt
+3: 3-door*4: 4-door
81881
818B1: 1.8 f DOHC Sequential Multiport
Fuel-injected engine
818C1, 818C5: 1.8 f DOHC WEC Sequential
Multiport Fuel-injected engine
Paint Code
Nighthawk Black Pearl
Voltage Blue Metallic
Clover Green Pearl
Taffeta White
Satin Silver Metallic
Milano Red
Ruby Red Pearl
Phoenix Yellow
Titanium Metallic
B-92P
B-97M
G-95P
NH-578
NH-623M
R-81*3
R-504P
Y-56
YR-525M*4
1-2
./.4r//.'.

JH4DC238* 1 S800001
JH4: HONDA MOTOR CO., LTD.
ACURA Passenger car
Line, Body and Engine Type
DC2: INTEGRA 3-door/818C1, 818C5
DC4: INTEGRA 3-door/81 88l
Body Type and Transmission Type
3: 2-door Hatchbacld5-speed Manual
S: Suzuka Factory in Japan
\
Canada Model
Vehicle ldentification Number and
Canadian Motor Vehicle Safety Standard Gertification
Paint Gode
COLOR
NH.O
81881
818B1: 1.8 f DOHC Sequential Multiport
Fuel-injected engine
818C1, 818C5: 1.8 / DOHC WEC Sequential
Multiport Fuel-injected engine
Nighthawk Black Pearl
Championship White
Satin Silver Metallic
Milano Red
Titanium Metallic
rfilill
1-3

Revised Component Terms
\
\
Beginning with '01 models, the following component terms have been changed to conform with the standards in SAE doc-
ument J1930. lf you find a term or abbreviation in a '01 manual that is unfamiliar to you, check this list. lf a term is not list-
ed below, it did not chanqe.
'00 and Earlier Models'01 Models
DescriptionHONDA AbbreviationDescriptionNew Abbreviation
SAE Recommendation
Heated Oxygen Sensor(for some models)HO2SArr ruet llalto )ensorA,/F Sensor
Brake SwitchBrake Pedal Position SwitchBPP Switch
Clutch SwitchClutch Pedal Position Switch
Distributor lgnition RotorDl RotorDistributor Rotor
Fluctuation SensorEngine Speed Fluctuation SensorRPM Fluctuation Sensor
Evaporative Emission Control CanisterEVAP Control CanisterEvaDorative Emission CanisterEVAP Canister
Evaporative Emission Control CanisterVent Shut ValveEVAP Control CanisterVent Shut ValveEvaporative Emission Canister VentShut ValveEVAP Canister Vent ShutValve
Evaporative Emission Purge ControlSolenoid ValveEVAP Purge ControlSolenoid ValveEvaporative Emission Canister PurgeValveEVAP Uanister Purge Valve
Exhaust Gas Recirculation Valve LiftSensorEGR Valve Lift SensorExhaust Gas Recirculation Valve PositionSensorEGR Valve Position Sensor
Exhaust Gas Recirculation ControlSolenoid ValveEGR Control SolenoidValveExhaust Gas Recirculation ValveVacuum Control Solenoid ValveEGR Valve Vacuum ControlSolenoid Valve
Exhaust Gas Recirculation VacuumControl ValveEGR Vacuum Control ValveExhaust Gas Recirculation ValveVacuum Control Solenoid ValveEGR Valve Vacuum ControlSolenoid Valve
Radiator Fan Control ModuleFan Control Module
Fuel Tank Evaporative Emission ValveFuel Tank Vapor/Liquid Separation Valve
ORVR Vent shut ValveFuel Tank Vaoor Control Valve
ORVR Vaoor Recircuration TubeFuel Tank Vaoor Recirculastion Tube
First ldle Thermo Valveldle Air Control Thermal ValveIAC Thermal Valve
Fuel InjectorI njector
Fuel Iniection Air Control ValveFIA Control ValveIntake Air Bypass Control Valve
Fuel Injection Air Control Solenoid ValveFIA Control Solenoid ValveIntake Air Bypass Control Thermal Valvelntake Air BvDass Check ValveIAB Check ValveIntake Manifold Runner Control VacuumCheck ValveIMRC Vacuum Check Valve
Intake Manifold Runner Control ActuatorIMRC Actuator
Intake Manifold Runner Control ActuatorWireIMRC Actuator Wire
ntake Air Bypass Control DiaphragmIAB Control DiaphragmIntake Manifold Runner control ActuatorDiaphragmilvrr1u urapnragm
Intake Manifold Runner Control ModuleIMRC Module
Intake Air Bypass Control SolenoidValvelAts Control Solenoid ValveIntake Manifold Runner Control SolenoidValveIMRC Solenoid Valve
Intake Air Bvpass Vacuum TankIAB Vacuum TankIntake Manifold Runner Control VacuumIMRC Vacuum Reservoir
Intake Air Bypass Valve Body AssemblyIAB Valve Body AssemblVIntake Manifold Runner Control ValveIMRC Valve
Breather ChamberOil/Air Separator
Fuel Pressure Regulator ControlSolenoid ValvePressure Regulator Vacuum ControlSolenoid ValveAir Control Valve Check ValveSecondary Air In.jection Control VacuumCheck ValveAir Control Vacuum CheckValveArr Control Valve Vacuum TankSecondary Air Injection Control VacuumReservoirAir Control VacuumReservoirAir Control Solenoid ValveSecondary Air Injection Control ValveVacuum Control Solenoid ValveAir Control Valve VacuumControl Solenoid Valve
Air PumpSecondary Air Injection PumpAir PumpAir Control ValveSecondary Air Injection Pump ControlValveAir Control Valve
Arr rump tsreclnc uurrent bensorSecondary Air Injection Pump ElectricCurrent SensorAir Pump Electric CurrenlSensor
Shift/Clutch Pressure Control SolenoidValve SetShift Solenoid & Automatic TransaxleClutch Pressure Control Solenoid ValveSet
SS & A,/T Clutch PressureControl Solenoid Valve Set
1-5

Standards and Service Limits
missions - Section 11
* Including the pedal play 1 - 10 mm (0.04 - 0.39 in).
0Gooling - Sectlon
MEASUREMENTSTANDARD (NEW}
RadiatorCoolant capacity / (US qt, lmp qt) 81881 engine
I Including engine, heater, II cooling line and reservoir IReservoir capacity:0.6 f (0.63 US qt, 0.53 lmp qt) 818C1 engine
818C5 engine
M/T: 6.4 (6.8, 5.6) for overhaul4.4 14.6,3.9) for coolant change*
A,/T: 6.7 (7.1, 5.9) for overhaul4.7 $.0,4.1)for coolant change*
M/T: 6.7 (7.1,5.9) for overhaul4.7 (5.0, 4.1) for coolant change*
M/T: 6.5 (6.9, 5.7) for overhaul4.5 (4.8, 4.0) for coolant change*
Radiator capOpening pressure kPa (kgf/cm', Psi)93 - 123 (0.95 - 1.25, 13.5 - 17.8)
ThermostatStart to open 'F ("C)
Fully open "F ("C)
Valve lift at fully open
169 - 176 (76 - 80)194 (90)
8.0 (0.31)min.
Cooling fanThermoswitch "ON" temperature "F ('C)
Thermoswitch "OFF" temperature "F ("C)196 - 203 (91 - 95)Subtract 5 - 14 (3 - 8) from actual "ON" temperature
*: Including the coolant in the reservoir and that remaining in the engine
Fuel and E
MEASUREMENTSTANDARD (NEW}SERVICE LIMIT
Pressure regulatorPressure with regulator vacuum hose disconnected
kPa (kgf/cm', psi) 81881 engine818C1 engine818C5 engine
270 - 320 (2.8 - 3.3, 40 - 47].
329 - 378 (3.35 - 3.85, 48 - 55)
320 - 370 (3.3 - 3.8, 47 -541
Fuel tankCapacity / (US gal, lmp gal)50 (13.2, 11.0)
Engineldle speed with headlight and cooling fan off rpm81881, 818C1 engines 750 t 50 (M/T: neutral)750 I 50 (A/T: N or E Position)818C5 engine 800 t 50 (M/T: neutral)
Fast idle rpmB1881, 818C1 engines 1,600 t 200 (M/T: neutral)1,600 t 200 (A/T: E or E Position)818C5 engine 1,500 t 200 (M/T: neutral)
ldle CO %0.1 max.
Clutch - Section 'lZ
MEASUREMENTSTANDARD (NEW}SERVICE LIMIT
Clutch pedalPedal height to floor
StrokePedal playDisengagement height to floor
164 (6 7/16)130 - 140 (5.12 - 5.51)12 -21 (12 - 13/16)*83 (3.27) min.
FlywheelClutch surface runoul0.05 (0.002) max,0.15 (0.006)
Clutch discRivet head depthThickness
1.2 - 1.7 (0.05 - 0.07)8.3 - 9.0 (0.33 - 0.35)0.2 (0.01)
6.0 (0.24)
Pressu re plateWarpageDiaphragm spring finger alignmenl
0.03 (0.001) max.0.6 (0.021 max.
0.15 (0.006)
0.8 (0.03)
3-6

{b
Design Specifications
x1: At 6,000 engine rpm*2: At 7,600 engine rpm
0
(cont'd)
{
ITEMMETRICENGLISHNOTES
DIMENSIONSOverall Length 3-door4-doorOverall WidthOverall Height 3-door4-doorWheelbase 3-door4-doorTrack F/R
Ground Clearance
Seating Capacity
4,380 mm4,525 mm1,710 mm1,335 mm ]1,370 mm ]2,57O mm2,62O mm 11 ,415/1,470 mm I1,480/1,470 mm I1s0 mm I140 mm IFour (3-door),
172.4 in178.1 in67.3 in52.6 in53.9 in101.2 in103.1 in58.1/57.9 in58.3/57.9 in5.9 in5.5 tnFive (4-door)
Except Type RType RExcept Type RType R
weisht (usA)Gross Vehicle Weight Rating (GVWR)3.680 rbs
Weight (CANADA)Gross Vehicle Weight Rating (GVWR)1,670 kg
ENGINEType
Cylinder ArrangementBore and Stroke
Displacement
Compression Ratio
Valve Train
Lubrication SystemOil Pump Displacement
Water Pump Displacemenl
Fuel Required
8188l engine
818C1, Bl8C5 engines
81881 engine818C1, 818C5 engines81881 engine818C1, B18C5 engines81881 engine818C1 engine818C5 engineB1881 engine818C1, B18C5 engines
81881 engine818C1, B18CS enginesB1881 engine818C1, 818C5 enginesB1881 engine
818C1,818C5 engines
Water-cooled. 4-stroke DOHCgasoline engineWater-cooled, 4-stroke DOHCVTEC gasoline engineInline 4-cylinder, transverse81.0 x 89.0 mm | 3.19 x 3.50 in81.0 x 87.2 mm | 3.19 x 3.43 in1,834 cm3 (m/ ) | 112 cu-in1,797 cm3 (m/ ) | 110 cu-in9.210.010.6Belt driven, DOHC 4 valves per cylinderBelt driven, DOHC VTEC4 valves per cylinderForced and wet sump, trochoid pump50 f (53 US qt, 44 lmp qt)/minute*'71 ( (75 US qt,62 lmp qt)/minute*' :
140 I 1148 US qt. 123 lmp qtl/minute*1140 t (148 US qt, 123 lmp qt)/minute*2UNLEADED gasoline with 86 PumpOctane Number or higherPremium UNLEADED gasoline with91 Pump Octane Number or higher
STARTERTypeNormal OutputNominal VoltageHour RatingDirection of RotationWeight MffAIT
Gear reductionMfi:1.2 kW, A,/T: 1.4 kW12V ,
30 secondsClockwise as viewed from gear end3.5 ks | 7.7 lbs3.7 kg | 8.2 lbs
CLUTCHClutch Type
Clutch Facing Area
M/TAfiM/T 81881, 818C1 engines818C5 engine
Single plate dry, diaphragm springTorque converter203 cm2 , 31 sq-in176 cm2 | 27 sq-in
TRANSMISSIONTransmission Type
Primary Reduction
M/TAITSynchronized S-speed forward, 1 reverseElectronical ly control led4-speed automatic, 1 reverseDirect 1 : 1
3-15

Lubrication Points
\_For the details of lubrication points and type of lubricants to be applied, refer to the illustrated index and various work pro-
cedures (such as Assembly/Reassembly, Replacement, Overhaul, Installation, etc.) contained in each section.
*1: Always use Genuine Honda Manual Transmission Fluid (MTF). Using motor oil can cause stiffer shifting because it
does not contain the proper additives.*2: Always use Honda ATF-Z1 (ATF). Using a non-Honda ATF can affect shift quality.*3: Always use Genuine Honda DOT 3 Brake Fluid. Using a non-Honda brake fluid can cause corrosion and decrease thelife of the system.*4: Always use Genuine Honda Power Steering Fluid. Using any other type of power steering fluid or automatic transmis-sion fluid can cause increase wear and poor steering in cold weather.i
4-2
5 ffi
No.LUBRICATION POINTSLUBRICANT
1EngineAPI Service Grade: Use SJ "Energy Conserving" grade oil.The oil container may also display the API Certificationmark shown below. Make sure it says "For GasolineEngines."
SAE Viscosity: See chart below.
2Tra.nsmissionManualHonda Genuine MTF*2
AutomaticHonda ATF -21 (ATFY2
3Brake line (lncludes Anti-lock brake line)Genuine Honda DOT3 Brake Fluid*3
4Clutch lineGenuine Honda DOT3 Brake Fluid*3
5Power steering gearboxSteering grease P/N 08733 - 8070E
6Release fork (Manual transmission)Super High Temp Urea Grease (P/N 08798 - 9002)
.J
Throttle wire end (Dashboard lower panel hole)
Cruise control actuator wire end(Dashboard lower panel hole)
Silicone grease
q
10
11
12
13
14
Throttle cable end (Throttle link)
Cruise control actuator cable end (Actuator link)Brake master cylinder pushrod
Clutch master cylinder pushrod
Battery terminalsFuel fill lid
Multi-purpose grease
tc
16
17
18
Engine hood hinges and engine hood latchHatch hinges and latch or trunk hinges and latch
Door hinges, upper and lower
Door open detent
Honda White Lithium Grease
19Rear brake calipersSilicone grease
20Power steering systemGenuine Honda Power Steering Fluid*a
21Air conditioning compressorRefrigerant oil ND-olL8 (P/N38897 - PR7 - A01AH or
38899-PR7-A01)(For Refrigerant: HFC-1 34a (R-1 34a))
API SERVICE TABELAPI CERTIFICATION SEAT
ZU30
Recommended engine oilEngine oil viscosity forambient temperature ranges