engine HONDA PILOT 2006 1.G Repair Manual

If there was no coolant in the
reserve tank, you may need to add
coolant to the radiator. Let the
engine cool down until the pointer
reaches the middle of the tempera-
ture gauge, or lower, bef ore check-
ing the radiator.
Using gloves or a large heavy
cloth, turn the radiator cap
counterclockwise, without pushing
down, to the f irst stop. Af ter the
pressure releases, push down on
the cap, and turn it until it comes
off.Start the engine and set the
temperature control dial to
maximum (climate control to
FULL AUTO at 90°F/32°C). Add
coolant to the radiator up to the
base of the f iller neck. If you do
not have the proper coolant
mixture available, you can add
plain water. Remember to have
the cooling system drained and
ref illed with the proper mixture as
soon as you can.
Put the radiator cap back on
tightly. Run the engine, and watch
the temperature gauge. If it goes
back to the red mark, the engine
needs repair (see
If the temperature stays normal,
check the coolant level in the
radiator reserve tank. If it has
gone down, add coolant to the
MAX mark. Put the cap back on
tightly.
7.
8.
9.
10.
11. Emergency
If the Engine Overheats
Taking Care of the Unexpected
275
Removing the radiator cap
while the engine is hot can
cause the coolant to spray out,
seriously scalding you.
Always let the engine and
radiator cool down before
removing the radiator cap.
Towingon page278).

Let the vehicle sit f or a minute.
Open the hood, and check the oil
level (see page ). An engine
very low on oil can lose pressure
during cornering and other driving
maneuvers.
If necessary, add oil to bring the
level back to the full mark on the
dipstick (see page ).
Start the engine, and watch the oil
pressure light. If it does not go out
within ten seconds, turn off the
engine. There is a mechanical
problem that needs to be repaired
bef ore you can continue driving.
(Seeon page
Saf ely pull of f the road, and shut
of f the engine. Turn on the hazard
warning lights.
This indicator should never
come on when the engine is
running. If it starts f lashing or stays
on, the oil pressure has dropped very
low or lost pressure. Serious engine
damage is possible, and you should
take immediate action.
Go to a service station or garage
where you can get technical
assistance. Immediately turn of f all electrical
accessories. Try not to use other
electrically operated controls such as
the power windows. Keep the engine
running; starting the engine will
discharge the battery rapidly.If the charging system
indicator comes on brightly
when the engine is running, the
battery is not being charged.
1.
2.
3.
4. 189
239
L ow Oil Pressure Indicator
Emergency T owingCharging System Indicator
L ow Oil Pressure Indicator, Charging System Indicator
276
Running the engine with low oil
pressure can cause serious mechanical
damage almost immediately. Turn of f
the engine as soon as you can saf ely get
the vehicle stopped.
278).

If the malf unction indicator lamp
comes on along with the ‘‘D’’
indicator, there is a problem in the
automatic transmission control
system.
Your vehicle has certain ‘‘readiness
codes’’ that are part of the on-board
diagnostics f or the emissions
systems. In some states, part of the
emissions testing is to make sure
these codes are set. If they are not
set, the test cannot be completed.If the battery in your vehicle has
been disconnected or gone dead,
these codes are erased. It
cantake
several days of driving under
various conditions to set the codes
again.
To check if they are set, turn the
ignition switch to the ON (II)
position, without starting the engine.
The malf unction indicator lamp will
come on f or 20 seconds. If it then
goes of f , the readiness codes are set.
If it blinks f ive times, the readiness
codes are not set. If possible, do not
take your vehicle for a state
emissions test until the readiness
codes are set. Ref er to for more
inf ormation (see page ).
If you have recently ref ueled your
vehicle, the indicator could come on
because of a loose or missing f uel f ill
cap. You will also see a ‘‘CHECK
FUEL CAP’’ message on the
inf ormation display. Tighten the cap
until it clicks at least once.
Tightening the cap will not turn the
indicator turn of f immediately; it
can take several days of normal
driving.
If the indicator remains on or the
f uel cap was not loose or missing,
have the vehicle checked by the
dealer as soon as possible. If this indicator comes on
while driving, it means one
of the engine’s emission control
systems may have a problem. Even
though you may f eel no dif f erence in
your vehicle’s perf ormance,
continued operation may cause
serious damage.
296
Malf unction Indicator
Readiness CodesState
Emissions T estingTaking Care of the Unexpected
277
If you keep driving with the
malf unction indicator lamp on, you can
damage your vehicle’s emission
controls and engine. Those repairs may
not be covered by your vehicle’s
warranties.

The vehicle’s f uses are located in
f our f use boxes. The interior f use
boxes are located under the
dashboard on the driver’s and
passenger’s side.
CONT INUED
Emergency Towing, Fuses
Taking Care of the Unexpected
279
DRIVER’ S SIDE INTERIOR
If , due to damage, your vehicle must
be towed with all f our wheels on the
ground, do the f ollowing:With all f our wheels on the ground,
it is best to tow the vehicle no farther
than 50 miles (80 km), and keep the
speed below 35 mph (55 km/h).
Release the parking brake.
Start the engine.
Shif t to D f or several seconds,
then to N.
Turn of f the engine.
Improper towing preparation will
damage the transmission. Follow the
above procedure exactly. If you cannot
shif t the transmission or start the
engine, your vehicle must be
transported with the all f our wheels of f
the ground. The steerin
g system can be damaged if
the steering wheel is locked. Leave the
ignition switch in the ACCESSORY (I)
position, and make sure the steering
wheel turns f reely bef ore you begin
towing.
Trying to lif t or tow your vehicle by the
bumpers will cause serious damage.
The bumpers are not designed to
support the vehicle’s weight. Fuses

Your vehicle has several identif ying
numbers in various places.
The vehicle identif ication number
(VIN) is the 17-digit number your
dealer uses to register your vehicle
f or warranty purposes. It is also
necessary f or licensing and insuring
your vehicle. The easiest place to
find the VIN is on a plate fastened to
the top of the dashboard. You can
seeitbylookingthroughthe
windshield on the driver’s side. It is
also on the certification label
attached to the driver’s doorjamb,
and is stamped on the engine
compartment bulkhead. The VIN is
also provided in bar code on the
certif ication label.
Identif ication Numbers
286
VEHICLE IDENTIFICATION NUMBERCERTIFICATION LABEL

The transmission number is on a
label on top of the transmission. The engine number is stamped into
the engine block. It is on the f ront.
Identif ication Numbers
T echnical Inf ormation
287
ENGINE NUMBERAUTOMATIC TRANSMISSION NUMBER

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Specif ications
288
Dimensions
Weights
Air Conditioning
Battery Capacities1.93 US gal (7.3
)
2.43 US gal (9.2)
4.5 US qt (4.3
)
4.2 US qt (4.0
)
5.3 US qt (5.0
)
20.34 US gal (77.0
)
188.0 in (4,775 mm)
76.5 in (1,943 mm)
ND-OIL8
24.7 26.5 oz (700 750 g) HFC-134a (R-134a)
Length
Width
Height
Wheelbase
Track
66.3 in (1,685 mm)
106.3 in (2,700 mm) 70.5 in (1,790 mm)
Gross vehicle weight rating
Gross combined weight
rating (GCWR) See the tire information label atta-
ched to the driver’s doorjamb.
9,700 lbs (4,400 kg)
Equipped with transmission fluid cooler and power steering
fluid cooler.
The GCWR must be reduced 2 percent for every 1,000 feet (305
meters) of elevation.
Refrigerant type
Charge quantity
Lubricant type 77.5 in (1,968 mm)
71.7 in (1,821 mm)
70.1 in (1,780 mm)
71.3 in (1,811 mm)
66.5 in (1,690 mm)
66.5 in (1,690 mm)
66.7 in (1,694 mm)
12 V 72 AH/20 HR
Capacity Excluding the oil remaining in the engine 0.193 US gal (0.73
)
Including the coolant in the reserve tank and that remaining in the
engine
Reserve tank capacity: 2.79 US qt (2.64
)
4.8 US qt (4.5
)
Fuel tank
Engine
coolant
Engine oil
Automatic
transmission
fluid
Rear
differential
fluid (4WD)
Windshield
washer
reservoir
8.3 US qt (7.9
)
3.5 US qt (3.3
)
8.9 US qt (8.4
)
4.0 US qt (3.8
)
Approx.
1:
2:
1:
2: Front
Rear
4WD
2WD
LX
EX
LX
EX
LX
EX
Front
Rear
4WD
2WD Change
Total
Change
Including
filter
Without
filter
Total
Change
Total
Change 4WD
2WD
4WD
2WD
2
1 1
2

µ
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µ
µ
µ
µ
µ
µ
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µ
µ
µ
µ
µ
µ
µ
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µ
µ
µ
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Specif ications
T echnical Inf ormation
289
Lights
Fuses Engine
Alignment
Tires
Headlights
Front side marker lights
Front position lights
Front turn signal lights
Side turn signal lights
Front fog lights
Rear side marker lights
Rear turn signal/hazard lights
Stop/Taillights
Backup lights
License plate lights
High-mount brake light
Front map lights
Rear map lights
Cargo area light
Vanity mirror light
Door (Courtesy) light
3.8 W
21 W/5 W 5W 55 W
12 V
12 V 60 W
12 V
12 V
21 CP (18 W)
3CP
21 CP (18 W)
8W
4CP
5W
5W 21 W
3CP
55 W
3CP
12 V 12 V 1.1 W
12 V
12 V
12 V
12 V
12 V
12 V
12 V
12 V 21 W/5 W 5W
12 V
12 V 12 V
12 V
12 V
Interior
Under-hood See page
284or the fuse label
attached to the dashboard.
See page 284or the fuse label
attached to the inside of the fuse
box door under the dashboard.
See page 283or the fuse box
cover. Type
BorexStroke
Displacement
Compression ratio
Spark plugs
SKJ16DR-M11IZFR5K-1110.0 : 1
211.8 cu-in (3,471 cm
)
3.50 x 3.66 in (89.0 x 93.0 mm)
Toe-in
Camber
Caster 0.00 in (0.0 mm)
0.00 in (0.0 mm)
0°66’
0°76’
1°98’ 0°50’
1°88’ 0°50’
Size
Pressure P235/70R16 104S
T155/90D16 110M
32 psi (220 kPa , 2.2 kgf/cm
)
60 psi (420 kPa , 4.2 kgf/cm)
Water cooled 4-stroke SOHC,
i-VTEC V6 gasoline engine (2WD) Water cooled 4-stroke SOHC,
VTEC V6 gasoline engine (4WD)
Front/Rear
Spare
Front/Rear
Spare Front
Rear
Front
Rear
Front
Driver’s side
Passenger’s side Front
Rear
Front
Rear
Front NGK:
DENSO:
High
Low
(AMBER)
1 : EX-L model
2 : LX and EX models (H11)
(HB3)
(2WD)
(2WD)
(2WD) (4WD)
(4WD)
(4WD)
2
1

ÃŽÃŽIn Canada, Honda vehicles comply
with the Canadian emission
requirements, as specif ied in an
agreement with Environment
Canada, at the time they are
manuf actured.
Your vehicle has a positive
crankcase ventilation system. This
keeps gasses that build up in the
engine’s crankcase f rom going into
the atmosphere. The positive crankcase ventilation valve routes
them from the crankcase back to the
intake manif old. They are then
drawn into the engine and burned.
As gasoline evaporates in the f uel
tank, an evaporative emissions
control canister f illed with charcoal
adsorbs the vapor. It is stored in this
canister while the engine is of f . Af ter
the engine is started and warmed up,
the vapor is drawn into the engine
and burned during driving.
The onboard ref ueling vapor
recovery (ORVR) system captures
the f uel vapors during ref ueling. The
vapors are adsorbed in a canister
f illed with activated carbon. While
driving, the f uel vapors are drawn
into the engine and burned of f .
The burning of gasoline in your
vehicle’s engine produces several by-
products. Some of these are carbon
monoxide (CO), oxides of nitrogen
(NOx), and hydrocarbons (HC).
Gasoline evaporating f rom the tank
also produces hydrocarbons. Con-
trolling the production of NOx, CO,
and HC is important to the environ-
ment. Under certain conditions of
sunlight and climate, NOx and HC
react to f orm photochemical ‘‘smog.’’
Carbon monoxide does not contri-
bute to smog creation, but it is a
poisonous gas.
The United States Clean Air Act
sets standards f or automobile
emissions. It also requires that
automobile manufacturers explain to
owners how their emissions controls
workandwhattodotomaintain
them. This section summarizes how
the emissions controls work.
Scheduled maintenance is on page
.
234
Crankcase Emissions Control
System Evaporative Emissions Control
System
Onboard Ref ueling Vapor
Recovery
The Clean Air Act
Emissions Controls
T echnical Inf ormation
293

The exhaust emissions controls
include f our systems: PGM-FI,
ignition timing control, exhaust gas
recirculation, and three way catalytic
converter. These f our systems work
together to control the engine’s
combustion and minimize the
amount of HC, CO, and NOx that
comes out the tailpipe. The exhaust
emissions control systems are
separate f rom the crankcase and
evaporative emissions control
systems.
The PGM-FI system uses sequential
multiport f uel injection.
It has three subsystems: air intake,
engine control, and f uel control. The
powertrain control module (PCM)
uses various sensors to determine
how much air is going into the
engine. It then controls how much
f uel to inject under all operating
conditions.The emissions control systems are
designed and certif ied to work to-
gether in reducing emissions to
levels that comply with the Clean Air
Act. To make sure the emissions
remain low, you should use only new
Honda replacement parts or their
equivalent f or repairs. Using lower
qualitypartsmayincreasethe
emissions f rom your vehicle.
The emissions control systems are
covered by warranties separate from
the rest of your vehicle. Read your
warranty manual for more informa-
tion.
The three way catalytic converter is
in the exhaust system. Through
chemical reactions, it converts HC,
CO, and NOx in the engine’s exhaust
to carbon dioxide (CO ), nitrogen
(N ), and water vapor. This system constantly adjusts the
ignition timing, reducing the amount
of HC, CO, and NOx produced.
The exhaust gas recirculation (EGR)
system takes some of the exhaust
gas and routes it back into the intake
manif old. Adding exhaust gas to the
air/f uel mixture reduces the amount
of NOx produced when the f uel is
burned.
2
2
Exhaust Emissions Controls Replacement Parts
PGM-FI Syst emT hree Way Cat alyt ic Convert er
Ignit ion T iming Cont rol Syst em
Exhaust Gas Recirculat ion (EGR)Syst em
Emissions Controls
294