belt Hyundai Accent 2006 Service Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2006, Model line: Accent, Model: Hyundai Accent 2006Pages: 599, PDF Size: 17.59 MB
Page 192 of 599

3
WHAT TO DO IN AN EMERGENCY
5
!!
SPARE TIRE
WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields. WARNING:
Do not remove the radiator cap whenthe engine is hot. This can allowcoolant to be blown out of the open- ing and cause serious burns.
6. If you cannot find the cause of the overheating, wait until the engine temperature has returned to nor-mal. Then, if the engine coolant has been lost, carefully add coolant to the reservoir (Page 6-14) to bringthe fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert
for further signs of overheating. Ifoverheating happens again, call a Hyundai dealer for assistance.
!
5. If the water pump drive belt is bro-
ken or coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assis- tance. D040A03A-GAT The following instructions for the FULL SIZE spare tire should be observed: Check inflation pressure as soon as practical after installing the spare tire, and adjust to the specified pressure. The tire pressure should be periodi-cally checked and maintained at the specified pressure while the tire is stored.
Spare Tire Pressure
5Jx13 5Jx14
5.5Jx15 5Jx135Jx14
5.5Jx15 TIRE
SIZE
RIM
SIZE PRESSURE, kPa (PSI)
175/70R13185/60R14185/55R15175/70R13185/60R14185/55R15 REAR
207(30) 207(30) FRONT 230(33) 230(33)
UP TO 2
PERSONS UP TO
MAX. LOAD
REAR
230(33)230(33)
FRONT 207(30) 220(32)
EN-
GINE
Die- sel
Gas-oline
CAUTION:
Serious loss of engine coolant indi- cates there is a leak in the coolingsystem and this should be checked as soon as possible by a Hyundai dealer.
Page 207 of 599

4
CORROSION PREVENTION AND APPEARANCE CARE
7
4
CORROSION PREVENTION AND APPEARANCE CARE
7ANY QUESTIONS?
E040E01A-AAT Cleaning the Windows You may use any household window cleaner on the windows. However, when cleaning the inside of the rear window be careful not to damage therear window defroster wiring. E050A01A-AAT If you have any questions about the care of your car, consult your Hyundai dealer.
E040D01A-AAT Cleaning the Seat Belts To clean the seat belts, use a cloth or sponge with mild soap or detergentand warm water. Do not use strong detergents, dye, bleach or abrasive materials on the seat belts as this mayweaken the fabric. While cleaning the belts, inspect them for excessive wear, cuts, fraying orother signs of damage and replace them if necessary.
Page 211 of 599

5VEHICLE MAINTENANCE REQUIREMENTS
4SCHEDULED MAINTENANCE
F030A01A-GAT The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
F030B03A-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
ENGINE CONTROL SYSTEM MAINTENANCE
1 ENGINE OIL & FILTER See Note (1)
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MPI) FUEL FILTER (CARBURETOR)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 IGNITION TIMING (CARBURETOR ONLY)
11 IDLE SPEED & CO (CARBURETOR ONLY)
NO. DESCRIPTION105
84
R
I I I 120
96
R I
R R I I I
R
II
90 72
R I I I
R
I I
R
II
75 60
R
I I I
60 48
R I
R R II I I
R
II
45 36
R
I I I
30 24
R I I I I I
R
II
15 12
R
I I I
KILOMETERS X 1000 MONTHS
Note : (1) EVERY 10,000 KM OR 6 MONTHS : "R"
(2) EVERY 40,000 KM : "R"
See Note (2)
Page 212 of 599

5
VEHICLE MAINTENANCE REQUIREMENTS
5
F030D02B-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL & FILTER (API Class: CF-4 or ABOVE) See Note(1)
(ACEA Class: B4 or ABOVE)
AIR CLEANER FILTERFUEL FILTER CARTRIDGE TIMING BELT DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR & A/CON) ALTERNATOR VACUUM PUMP ALTERNATOR OIL HOSE & VACUUM HOSEFUEL LINES, FUEL HOSE & CONNECTIONS
NO. DESCRIPTION
1 2 3 4 5 6 78 120
96
R I
R R I II I105 84
R I I II90 72
R R R R I I I75 60
R I I II60 48
R I
R
III I45 36R R
I I I30 24R I
R
III I
1512
R I I IIKILOMETERS X 1000 MONTHS
Note : (1) EVERY 500 KM OR BEFORE STARTING A LONG TRIP : "I" (2) INSPECT EVERY 7,500 KM OR 6 MONTHS AND REPLACE EVERY 15,000 KM OR 12 MONTHS.
WHEN REPLACING THE FUEL FILTER CARTRIDGE, USE HYUNDAI GENUINE PARTS.
European Community Only Except European Community
See Note (2)
Page 213 of 599

5VEHICLE MAINTENANCE REQUIREMENTS
6
DESCRIPTION
GENERAL MAINTENANCE COOLING SYSTEMCOOLANTMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLEFLUIDBRAKE HOSES AND LINESBRAKE FLUIDREAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORSEXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTPOWER STEERING PUMP, BELT AND HOSESDRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANTAIR CONDITIONER FILTER (FOR EVAPORATOR AND BLOWER UNIT)
NO.
1234 5 6789
101112131415
Note : (1) FOR THE FIRST TIME, REPLACE THE COOLANT AT 100,000 KM OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 45,000 KM OR 24 MONTHS.
(2) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
F030C03TB-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
120
96
I I IIIIIIIIIIII
105
84
I I III I IIII I
90 72
I I
R I IIIIIIIIII
7560
I I III I IIII I
60 48
I I IIIIIIIIIIII
4536
I I III I IIII I
30 24
I I IIIIIIIIIIII
1512
I I III I IIII I
KILOMETERS X 1000 MONTHS
European Community Only Except European Community
See Note (2)
See Note (1)
Page 214 of 599

5
VEHICLE MAINTENANCE REQUIREMENTS
7
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELTBRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT DRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUID
AIR CONDITIONER FILTER (For Evaporator and Blower unit)
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 8km(5miles) in normal temperature or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads D - Driving in areas using salt or other corrosive materials or in very
cold weather
E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH)K - Frequently driving in stop-and-go conditions R R R R
I I I I
RR R
European community Only Except European community
MAINTENANCE ITEM
EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KM EVERY 40,000 KMMORE FREQUENTLY A, B, C, D, E, F, G, H, I, KA, B, C, F, H, I, JC, E B, H D, E, F, GC, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE
INTERVALS DRIVING
CONDITION
MAINTENANCE
OPERATIONGASOLINE DIESEL
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
F040A08A-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Page 215 of 599

5VEHICLE MAINTENANCE REQUIREMENTS
8
!
EXPLANATION OF SCHED- ULED MAINTENANCE ITEMS
F060A01A-AAT F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the caris being driven in severe conditions, more frequent oil and filter changes are required. F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary.Drive belts should be checked period- ically for proper tension and adjusted as necessary. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians.
F060D01TB-GAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.Have a trained technician replace anydamaged or leaking parts immedi- ately. F060E01A-AAT
o Timing Belt
Inspect all parts related to the timingbelt for damage and deformation. Replace any damaged parts immedi-ately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be inspected at those intervalsspecified in the maintenance sched- ule. Make sure that a new vapor hose or fuel filler cap is correctly replaced.
F060C01A-AAT
o Fuel Filter A clogged filter can limit the speed at which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amount of foreign matter accumulates in thefuel tank, the filter may require re- placement more frequently. WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subjected to high pressure even after the en-gine has been switched off. The fuel jet produced by fuel leaks may cause serious injury, if it contactswith the body. People using pace- makers should not move closer than 30cm to the ECU or wiring harness within the engine room with the engine running, since the high currents in the Common Rail sys-tem produce considerable magnetic fields.
Page 218 of 599

5
VEHICLE MAINTENANCE REQUIREMENTS
11
F070M01A-AAT
o Steering Gear Box, Linkage &
Boots/Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dustboots and ball joints for deterioration, cracks, or damage. Replace any dam- aged parts. F070N01A-AAT
o Power Steering Pump, Belt
and Hoses
Check the power steering pump and hoses for leakage and damage. Re- place any damaged or leaking partsimmediately. Inspect the power steer- ing belt for evidence of cuts, cracks, excessive wear, oiliness and propertension. Replace or adjust it if neces- sary. F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connections for leakage and damage. Check air conditioning performance according to the relevant shop manual if necessary.
Page 219 of 599

Engine Compartment .................................................... 6-2
General Checks ........................................................... 6-6
Checking the Engine Oil ............................................... 6-7
Changing the Oil and Filter ........................................... 6-9
Checking and Changing the Engine Coolant ...............6-13
Spark Plugs ....................... .......................................... 6-15
Changing the Air Cleaner Filte r ....................................6-17
Checking the Transaxle Oil (Manual ) ..........................6-19
Checking the Transaxle Fluid (Automatic)..................6-20
Checking the B rakes ................................................... 6-22
Checking the Clutch Fluid ............................................ 6-23
Air Conditioning Care ................................................... 6-24
Checking the Air Conditioner Filter
(For Evaporator and Blower U nit) .............................6-25
Checking Drive Belts................................................... 6-27
Checking and Replacing Fuses .................................. 6-28
Power Steering Fluid Level .......................................... 6-32
Removal of Water from the Fuel Filter .........................6-33
Replacement of Light Bulbs ......................................... 6-35
Fuse Panel Description ............................................... 6-42
Do-It-Yourself Maintenance
6
6
Page 224 of 599

6 DO-IT-YOURSELF MAINTENANCE
6
G020A01A-AAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo-
nents)
o Power steering fluid level
o Battery condition
o Air filter condition G020C01A-AAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
GENERAL CHECKS