Hyundai Coupe 2003 Owner's Manual

OWNER MAINTENANCE
6-6 WARNING: The oil being drained from the engine will behot. Care should be exercised to preventscalding.
4. When the oil has drained from the sump,
replace the drain plug using a new washer ensuring that the plug is not over tightened.
Tightening torque :
4.5 ~ 4.0 kgf.m (1.6/2.0L)4.5 ~ 3.5 kgf.m (2.7L)
5. Remove the oil filter by rotating counterclock- wise, using a proprietary oil filter removal toolif necessary. Note that the oil filter will containapproximately 0.5 litres of oil and this shouldbe collected in a suitable receptacle.
6. Install a new oil filter having smeared the sealing ring with clean oil and rotating clock-wise until the filter contacts the mounting andthen a further one half turn. Do not over-tighten. Tightening torque: 1.2 ~ 1.6 kgf.m.
7. Pour the specified quantity of the recom- mended oil into the engine and replace the filler cap. Start the engine and ensure that nooil leaks exist. Turn off the engine and after acouple minutes, recheck the oil level.
WARNING:Prolonged and repeated contact with usedengine oils may result in serious skin disor-ders including dermatitis and cancer. Avoidcontact with skin as far as possible and al-
G040A02GK-EAT ENGINE OIL AND FILTER REPLACEMENT The engine oil and filter must be changed at the time or mileage interval specified in the mainte-nance schedule. If the vehicle is operated undersevere or adverse conditions, the oil and filtermust be replaced more frequently.To replace the oil and filter, proceed as follows:
1. Ensure that the engine is at normal operating
temperature and park the vehicle on level ground with the parking brake securely ap-plied and the engine turned off.
2. Open the bonnet and remove the oil filler cap.
3. Prepare a suitable receptacle to collect the displaced oil and remove the drain plug fromthe sump.
G350A01A-GAT ENGINE OIL CONSUMPTION Function of engine oil Engine oil has the primary function of lubricating and cooling the inside of the engine. Engine oil consumption It is normal that an engine should consume some engine oil while normal driving. The cause of oilconsumption in a normal engine are as follows;
o Engine oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil is left on the cylinder wall whena piston moves downwards in the cylinder.High negative pressure generated during en-gine operation sucks some of the oil into thecombustion chamber.This oil with some oil of the cylinder wall isburned by the high temperature combustiongases during the combustion process.
o The engine oil consumption is strongly ef- fected by the viscosity and quality of oil,engine rpm and driving condition etc.More engine oil may be consumed undersevere driving conditions such as high speeds,frequent acceleration and deceleration, com-pared to normal driving.
G040A01GK
DOHC V6

OWNER MAINTENANCE 6-7
ways wash thoroughly after any contact. Keep used oils out of reach of children. It is illegalto pollute drains, water courses and soil. Useonly authorized waste collection facilitiesincluding civic amenity sites and garages forthe disposal of used oil and oil filters. If indoubt, contact the local authority for dis-posal instructions. SG050A1-E ENGINE COOLANT CHECKING AND REPLACING WARNING: Do not remove the radiator cap when the engine is hot, since the system is pressurizedand coolant may be ejected from the radiatorresulting in scalding. SG050B1-E Coolant recommendations
Only ethylene glycol based coolant with a corro- sion inhibitor suited to aluminium alloy enginecomponents should be used in the cooling sys-tem. No further additives or inhibitors should beused. The coolant specific gravity should bechecked as prescribed in the maintenance sched-ule to ensure adequate frost and corrosion pro-tection. In addition, the engine coolant must bereplaced at the specified interval since the corro-sion inhibitor properties deteriorate with time.It is important to note that whilst an increase in theconcentration of anti freeze gives an increase inthe level of frost protection, a solution which is inexcess of 65% anti freeze will result in reducedfrost protection and engine overheating. There-fore the recommended concentration of 50%should not be exceeded for general use.The use of methanol based anti freeze com-pounds may result in engine overheating and willinvalidate the vehicle warranty. NOTE: It is imperative that vehicles fitted with an airconditioning system have a coolant concen-tration of the recommended strength at alltimes. The use of the air conditioning systemwhen the cooling system is filled with wateronly will result in the heater matrix freezingand subsequently bursting.SG050C1-E Engine Coolant LevelThe engine coolant level may be observed through the side of the plastic coolant reservoir(expansion tank) when the engine is cold. If thelevel is below the "LOW" mark, add coolant of thecorrect concentration until the level is betweenthe "LOW" and "Full" marks. If the level fallsbelow the "LOW" mark on a regular basis despitebeing topped up, consult a Hyundai dealer. SG050D1-E To Change the Engine CoolantThe engine coolant should be changed at those intervals specified in the vehicle maintenanceschedule in Section 5. NOTE: Care should be taken to ensure that coolantis not allowed to spill onto the paintworksince the finish may become damaged. Ifcoolant spillage occurs, the affected areashould be rinsed thoroughly with water.
1. Park the vehicle on level ground and ensure
that the parking brake is firmly applied, and the engine allowed to cool.DO NOT ATTEMPT THIS OPERATIONWHILST THE ENGINE IS HOT SINCEBURN-ING OR SCALDING MAY RESULT.
2. Prepare a suitable receptacle to collect the displaced coolant and position this under theradiator drain tap.
HGK187

OWNER MAINTENANCE
6-8 CAUTION: Sparking plugs must only be cleaned usingpurpose designed equipment. Wire brushingmay damage the centre electrode insulatorcausing mis-firing to occur. Only the correctgrade of sparking plug should be used. Useof an incorrect grade may result in seriousengine damage.
3. With the heater temperature control set to the
"HOT" position, remove the radiator cap andopen the radiator drain tap.
4. When the engine coolant has drained com- pletely, close the drain tap ensuring that thisis not over tightened.
5. Prepare a suitable quantity of new engine coolant (refer to section 9) and pour this intothe radiator.
6. Start the engine with the radiator cap still removed and continue to add coolant as thelevel decreases as air is expelled from thesystem. When the level remains constant,replace the radiator cap and replenish thecoolant reservoir.
7. When the engine is hot, check to ensure that no coolant leaks are present.
WARNING:The cooling fan is controlled by engine cool-ant temperature and may sometimes operateeven when the engine is not running. Useextreme caution when working near the bladesof the cooling fan so that you are not injuredby a rotating fan blade. As the engine coolanttemperature decreases, the fan will automati-cally shut off. This is a normal condition. G060B02GK-EAT SPARKING PLUG REPLACEMENT This operation should only be performed when the engine is cold.
1. Remove the engine rocker cover.NOTE: It is recommended that the spark plug forEngine 2.7L should be changed by an autho-rized Hyundai dealer.
2. Remove plug lead from the sparking plug to
be replaced, pulling the lead by the rubber cap. (Pulling the lead may damage the carbonconductor).
3. Clean around the base of the plug to be removed, and install the plug socket ensuringthat the ceramic insulator does not becomedamaged. Turn the socket counterclockwiseto remove the plug.
YN60100A0.039 ~ 0.043 in. (1.0 ~ 1.1 mm)
0.039 ~ 0.043 in. (1.0 ~ 1.1 mm)
DOHC V6
HGK256

OWNER MAINTENANCE 6-9
SG070A1-E AIR CLEANER ELEMENT REPLACE- MENT
Prior to installing a sparking plug, the gap be- tween the centre and outer electrodes must bechecked and adjusted as necessary.Adjustment is facilitated by bending the outerelectrode towards or away from the centre elec-trode. Under no circumstances should attemptsbe made to adjust the position of the centreelectrode.
4. Insert the sparking plug into the cylinder head and using a suitable plug socket, slowly ratate the sparking plug, until the plug contacts theseating area. Tighten the plug with the plugsocket by a further 1/2 to 3/4 of a turn only. 5. Replace the plug lead ensuring that the cap is
pushed firmly into place. Confirm that the capis correctly seated by lightly pulling upon it.
Recommended Spark Plugs To replace the air cleaner element, remove theair intake ducting from the air flow sensor bodyand unfasten the spring clips holding the air flowsensor top to the body. Lift out the air flow sensorfollowed by the air cleaner element. Replace-ment of the element is the reverse of the above. CAUTION:
o The air flow sensor is a precision engi-
neered electronic measuring device andtherefore care should be exercised that theair flow sensor is not damaged duringreplacement of the element.
o When removing the air cleaner element, be careful that dust or dirt does not enter theair intake. These may result in damage tothe air cleaner element.
NOTE: When replacing the spark plugs, genuine Hyundai replacement parts are recom-mended.
RC10YC4(CHAMPION) BKR5ES-11(NGK) RC10PYPB4(CHAMPION) PFR5N-11(NGK)1.6/2.0L
2.7L*
* Platinum coated.
HGK213
HGK258HGK257

OWNER MAINTENANCE
6-10 15 seconds continuously or when the reser- voir is empty since damage to the washerpump will result. SG100A1-E MANUAL TRANSAXLE LUBRICANT The manual transaxle lubricant must be checkedand/or changed at the intervals specified in themaintenance schedule. Only those lubricantsspecified should be used in order to prevent gearshifting difficulties or transaxle damage. WARNING: The transaxle lubricant level should only bechecked when the engine is cold to precludethe possibility of personal injury by contactwith hot components. Recommended Oil
SG080A2-E WINDSCREEN WIPER BLADES
SG090A1-EWINDSCREEN WASHER RESERVOIRREPLENISHMENT
The wiper blades should be carefully inspected from time to time and cleaned to remove accu-mulations of road film or other debris. To cleanthe wiper blades and arms, use a clean spongeor cloth with a mild soap or detergent and water.If the wipers continue to streak or smear theglass, replace them with genuine Hyundai re-placement. CAUTION:
o Do not operate the wipers on dry glass since rapid wear and damage to thewindscreen glass may result.
o Keep the blade rubber out of contact with petroleum products such as engine oil,petrol etc. The level of windscreen washer fluid availableshould be checked on a daily basis. The level offluid will be visible through the side of the reser-voir. When the fluid is to be replenished, only aproprietary screen wash additive should be usedand in the concentration recommended by themanufacturer. The windscreen washer reservoirhas a total capacity of 3 litres. CAUTION: Engine coolant anti freeze must not be usedin the windscreen washer system since dam-age to the paintwork may result.Undiluted windscreen washer additive mustnot be allowed to come into contact with thepaintwork. If spillage occurs, flush the af-fected area immediately with water. Do notoperate the windscreen washer for more than
HGK217
HEF119
To ensure maximum filtration performance and continued engine performance, only genuineHyundai replacements should be used.
G110A01E
Filler plug
Drain plug

OWNER MAINTENANCE 6-11
Ensure that the vehicle is parked on level ground with the parking brake firmly applied and theengine cool. Remove the level plug from thetransaxle when lubricant should begin to dripfrom the level hole. If the level is low and nolubricant is seen to drip, add the required quantityof lubricant and replace the plug. scribed in the maintenance schedule. It is ofparamount importance that only the specifiedfluid is used when replenishing or changing thefluid. The use of other fluids may irreparablydamage the transaxle and invalidate the manu-facturers warranty. In addition the ingress of dirtor lint may prevent correct functioning of thetransaxle and care must be exercised to preventthe ingress of such matter. NOTE: Basically automatic transaxle fluid is red color.As driving distance increases, the fluid colorturns darkish red gradually. It is normal con-dition and you should not use fluid color as acriterion for replacing the transaxle fluid.You must replace the automatic transaxlefluid in accordance with intervals specified inthe vehicle maintenances schedule in sec-tion 5. CAUTION: The transaxle fluid level must be checkedwith the engine running and at normal oper-ating temperature and therefore care must beexercised to prevent injury occurring throughcontact with rotating or hot parts of the en-gine. G110B03A-AAT Recommended FluidYour Hyundai automatic transaxle is specially designed to operate with DIAMOND ATF SP-
III,
SK ATF SP- III.
Damage caused by a nonspecified fluid is notcovered by your new vehicle limited warranty. G110D02GK-EAT Transaxle fluid level checking The vehicle must be parked on level ground with the parking brake firmly applied and the engine atnormal operating temperature. (Normal operat-ing temperature will only be achieved when thevehicle has been driven for 6 miles or more).With the engine idling and the footbrake applied,the transaxle selector should be moved from the"P" position through to the "L" position and backto the "N" or "P" position.Open the bonnet and remove the transaxle dip-stick, remembering that care must be exercisedto prevent injury occurring through contact withhot or rotating parts of the engine.Wipe the dipstick, replace it fully and promptlyremove it again. The fluid level should be be-tween the upper and lower marks. Fluid needonly be added if the level is at or below the lowermark and must never be increased above the
DOHC V6
HGK212
Use only the approved transaxle lubricant. The recommended lubricants are complete in them-selves and the use of additives is neither re-quired nor recommended. The use of additivesmay invalidate the vehicle warranty. Transaxle Lubricant Level Checking SG110A2-E AUTOMATIC TRANSAXLE FLUID The automatic transaxle fluid level should bechecked and changed at those intervals pre-
SSA6100B

OWNER MAINTENANCE
6-12 SG120A1-E BRAKE SYSTEM CHECKING CAUTION: Correct operation of the braking system is essential to the safe operation of the vehicleand therefore, any maintenance operationsother than those listed below should be en-trusted to a Hyundai dealer. SG120C2-E Brake Fluid Recommendations Only brake fluid conforming to DOT 3 or DOT 4 specifications or higher may be used in thebraking system. Care should be taken to ob-serve the instructions and precautions printedupon the container. SG120D1-E Brake Fluid LevelThe fluid level in the brake fluid reservoir should be checked periodically. The level should bebetween the "MIN" and "MAX" marks on the sideof the reservoir. If the level is at or below the"MIN" mark, fluid should be added having care-fully cleaned the area surrounding the reservoircap to ensure that dirt is not allowed to enter thesystem. It should be borne in mind that the brakefluid level will decrease slightly as the frictionlinings of the pads and shoes become worn andthat this is a normal condition.
higher mark. If additional fluid is required, thisshould be poured into the transaxle through thedipstick tube with the aid of a suitable funnel. WARNING: The cooling fan is controlled by engine cool-ant temperature and may sometimes operateeven when the engine is not running. Useextreme caution when working near the bladesof the cooling fan so that you are not injuredby a rotating fan blade. As the engine coolanttemperature decreases, the fan will automati-cally shut off. This is a normal condition.
CAUTION:The automatic transaxle unit is a precisionengineered assembly and correct operationis dependant upon the exclusion of dirt andlint from the unit. Therefore, it is imperativethat only lint free cloth (eg nylon) is used forwiping the dipstick and that the area aroundthe dipstick is thoroughly clean prior to levelchecking or adding fluid. Fluid Capacity The total fluid capacity of the transaxle unit is 7.8 litres.
HGK174-D
Fluid level should be within this range
HGK249
ÎÎ

OWNER MAINTENANCE 6-13
WARNING: Brake fluid is hygroscopic and should neverbe stored in an unsealed container. The pres-ence of water in the braking system will causevapour locks and increase the possibility ofbrake fade along with promoting corrosionwithin the braking system. The brake fluidmust be changed at the specified time ormileage interval to ensure continued safeoperation of the system. Brake fluid will causerapid and serious damage to paintwork. Ifaccidental spillage occurs, the affected areamust be rinsed with water immediately. Donot allow brake fluid to come into contactwith the eyes or to be ingested and ensurethat fluid is safely stored away form the reachof children. SG130A1-C CHECKING THE CLUTCH FLUID (Not all models)To Check the Clutch Fluid The clutch fluid level in the master cylinder should be checked when performing other under bonnetchecks. The system should be checked for leak-age at the same time.Ensure that the clutch fluid level is always be-tween the "MAX" and "MIN" level markings onthe fluid reservoir. Fill as required. Fluid lossindicates a leak in the clutch system whichshould be inspected and repaired immediately.
SG130B2-E Adding FluidRecommended brake fluid conforming to DOT 3 or DOT 4 should be used. The reservoir cap mustbe fully tightened to avoid contamination fromforeign matter or moisture. CAUTION: Brake fluid is hygroscopic and should neverbe stored in an unsealed container. Do notallow petroleum base fluid to contaminatethe brake fluid since damage to the rubberseals of the system may result. WARNING: Brake fluid will cause rapid and serious dam-age to paintwork. If accidental spillage oc-curs, the affected area must be rinsed withwater immediately. Do not allow brake fluidto come into contact with the eyes or to beingested and ensure that fluid is safely storedaway form the reach of children. SG140A1-E AIR CONDITIONING SYSTEMMAINTENANCE Condenser Ensure that the condenser is periodically in- spected and that accumulations of dirt, deadinsects and leaves etc, are removed to ensurethat the efficiency of the system is not impaired.Care must be exercised to ensure that the con-denser fins are not damaged during cleaning.
HGK215
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OWNER MAINTENANCE
6-14 SG140B1-E Compressor Drive Belt The air conditioning compressor drive belt should be checked to ensure freedom from damage or excessive wear and correct tension. The belt tension is correct when the belt deflects by about0.3 inches (8 mm) when a force of 98 N is appliedto the belt halfway between the compressor andcrankshaft pulleys. Adjustment of the belt shouldbe entrusted to a Hyundai dealer.
SG140C2-E Checking the Refrigerant
1. Start the engine and run at idle for several
minutes with the refrigeration system running at the coldest setting.
2. If the air coming out of the in-dash vents is not cold, have the air conditioning system in-spected by your Hyundai dealer.
CAUTION:Running the air conditioning system for ex-tended periods of time with a low refrigerantlevel may damage the compressor. A/C
CRANK PULLEY
TENSION PULLEY 0.315 in. (8mm)
G140D01GK
V6
DOHC
Auto tensioner
Eng.pulley COMP
SG140D1-E Off Season Maintenance The air conditioning must be run for ten minutes or so weekly during periods when the systemwould not normally be used to ensure that thecompressor and seals are lubricated. If this pre-caution is not observed the compressor sealsmay become stuck to the compressor shaft anddamaged when the system is next used resultingin a loss of refrigerant and damage to the com-pressor. B760B01GK-GAT Replacement of air conditioner filter:
HGK250-D
1. Remove the mounting screws on the down- side of the glove box.
2. Open the glove box and remove the mounting screws on the upside of the glove box.
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OWNER MAINTENANCE 6-15
4. Replace the air filter with a new one.
5. Installation is the reverse order of disassem-bly. CAUTION:Be sure to install the air filter in the directionof the arrow sign. Otherwise, it may causenoise or deterioration. SG150A1-E STEERING WHEEL FREEPLAY Steering wheel freeplay should be checked to ensure that the specified value is not exceeded.
HGK218
SG160A1-E CLUTCH PEDAL FREEPLAY
SSA6160A
0.24 ~ 0.51 in. (6 ~ 13 mm)
The clutch pedal freeplay should be checked against the specified value. If the freeplay is notcorrect, the clutch should be adjusted by aHyundai dealer.
1.18in.(30 mm)
3. Remove the filter cover.
HGK253-D
HGK254-D