warning Hyundai Coupe 2003 Service Manual

DRIVING YOUR HYUNDAI
2- 8 C130A01A-AAT GOOD BRAKING PRACTICES WARNING: Nothing should be carried on top of the shelfpanel behind the rear seat. If there were anaccident or a sudden stop, such objects couldmove forward and cause damage to the ve-hicle or injure the occupants.
o After being parked, check to be sure the
parking brake is not engaged and that the parking brake indicator light is out beforedriving away.
o Driving through water may get the brakes wet. They can also get wet when the car iswashed. Wet brakes can be dangerous! Yourcar will not stop as quickly if the brakes arewet. Wet brakes cause the car to pull to one
side. To dry the brakes, apply the brakeslightly until the braking action returns to nor-mal, taking care to keep the car under controlat all times. If the braking action does notreturn to normal, stop as soon as it is safe todo so and call your Hyundai dealer for assis-tance.
o Don't coast down hills with the car out of gear. This is extremely hazardous. Keep the car ingear at all times, use the brakes to slow down,then shift to a lower gear so that enginebraking will help you maintain a safe speed.
o Don't "ride" the brake pedal. Resting your foot on the brake pedal while driving can be dan-gerous because it can result in the brakes
overheating and losing their effectiveness. It
C090I01L-GAT CAUTION:
o Shift into "R" and "P" position only when
the vehicle has completely stopped.
o Do not accelerate the engine in reverse or any of the forward positions with the brakes applied.
o Always apply the footbrake when shifting from "P" or "N", to "R", "D"position.
o Do not use the "P" (Park) position in place of the parking brake. Always set the park-ing brake, shift the transaxle into "P" (Park)position and turn off the ignition whenyou leave the vehicle, even momentarily.Never leave the vehicle unattended whilethe engine is running.
o Check the automatic transaxle fluid level regularly, and add fluid as necessary.
C090N02O-AAT Good Driving Practices
o Never move the gear selector lever from "P" or "N" to any other position with the acceler- ator pedal depressed.
o Never move the gear selector lever into "P" when the vehicle is in motion.
o Be sure the car is completely stopped before you attempt to shift into "R".
o Never take the car out of gear and coast down a hill. This may be extremely hazardous.Always leave the car in gear when moving.
o Do not "ride" the brakes. This can cause them to overheat and malfunction. Instead, whenyou are driving down a long hill, slow down and shift to a lower gear. When you do this,engine braking will help slow the car.
o Slow down before shifting to a lower gear. Otherwise, the lower gear may not be en-gaged.
o Always use the parking brake. Do not depend on placing the transaxle in "P" to keep the carfrom moving.
o Exercise extreme caution when driving on a slippery surface. Be especially careful whenbraking, accelerating or shifting gears. On aslippery surface, an abrupt change in vehiclespeed can cause the drive wheels to losetraction and the vehicle to go out of control.
WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel move- ments, such as sharp lane changes orfast, sharp turns.
o Always wear your seat belts. In a collision crash, un unbelted person issignificantly more likely to die than a per-son wearing a seatbelt.
o The risk of rollover is greatly increased if you lose control of your vehicle at high-way speeds.
o Loss of control often occurs if two or more wheels drop off the roadway and the driveroversteers to reenter the roadway.
o In the event your vehicle leaves the road- way, do not steer sharply. Instead, slowdown before pulling back into the travellanes.
o Never exceed posted speed limits.

DRIVING YOUR HYUNDAI 2- 9
also increases the wear of the brake compo- nents.
o If a tire goes flat while you are driving, apply the brakes gently and keep the car pointedstraight ahead while you slow down. When
you are moving slowly enough for it to be safeto do so, pull off the road and stop in a safeplace.
o If your car is equipped with an automatic transaxle, don't let your car creep forward. Toavoid creeping forward, keep your foot on thebrake pedal when the car is stopped.
o Use caution when parking on a hill. Engage the parking brake and place the gear selectorlever in "P" (automatic transaxle) or in first or
reverse gear (manual transaxle). If your car isfacing downhill, turn the front wheels into thecurb to help keep the car from rolling. If yourcar is facing uphill, turn the front wheels awayfrom the curb to help keep the car from rolling.If there is no curb or if it is required by otherconditions to keep the car from rolling, blockthe wheels.
o Under some conditions your parking brake can freeze in the engaged position. This ismost likely to happen when there is an accu-mulation of snow or ice around or near therear brakes or if the brakes are wet. If there isa risk that the parking brake may freeze,apply it only temporarily while you put thegear selector lever in "P" (automatic) or in firstor reverse gear (manual transaxle) and blockthe rear wheels so the car cannot roll. Thenrelease the parking brake. o Do not hold the vehicle on the upgrade with
the accelerator pedal. This can cause thetransmission to overheat. Always use thebrake pedal or parking brake.
C120A02A-AAT ANTI-LOCK BRAKE SYSTEM (If Installed) The Anti-Lock Brake System (ABS) is designed to prevent wheel lock-up during sudden brakingor on hazardous road surfaces. The ABS controlmodule monitors the wheel speed and controlsthe pressure applied to each brake. Thus, inemergency situations or on slick roads, ABS willincrease vehicle control during braking. NOTE: During ABS operation, a slight pulsation maybe felt in the brake pedal when the brakes areapplied. Also, a noise may be heard in theengine compartment while braking. Theseconditions are normal and indicate that theanti-lock brake system is functioning proper-ly. WARNING:Your ABS will not prevent accidents due toimproper or dangerous driving maneuvers.Even though vehicle control is improved dur-ing emergency braking, always maintain asafe distance between you and objects ahead.Vehicle speeds should always be reducedduring extreme road conditions.The braking distance for cars equipped withan anti-lock braking system may be longerthan for those without it in the following roadconditions.During these conditions the vehicle shouldbe driven at reduced speeds.
o Driving on rough, gravel or snow-covered
roads.
o Driving on with tire chains installed.
o Driving on roads where the road surface is pitted or has different surface height.
The safety features of an ABS equipped ve-hicle should not be tested by high speeddriving or cornering. This could endanger thesafety of yourself or others.

DRIVING YOUR HYUNDAI
2- 10 2) When the traction control system is oper-
ating properly, you can feel a slight pulsa- tion in the vehicle. This is only the effect ofbrake control and indicates nothing un-usual.
3) When the engine starts, a click is heard from the engine compartment; however,this is only the sound of traction controlbeing checked.
4) When moving out of the mud or fresh snow, pressing the accelerator pedal maynot cause the engine speed to increasedue to TCS operation.
C310D01O-AAT Indicators and Warning The indicators should illuminate when the igni- tion key is turned to ON or START but should goout after three seconds.If the indicators do not illuminate, or the TCS orTCS-OFF indicator does not go out after 3 sec-onds, have it checked by an authorized dealer. Should there be any unusual conditions in the device while driving, TCS-OFF indicator illumi-nates as a warning.If TCS-OFF indicator illuminates, pull your car toa safe place and stop the engine.Then, start the engine again to check if the TCS-OFF indicator goes out.
C300A03Y-GAT TRACTION CONTROL SYSTEM (TCS) (If installed)
HGK156A
CAUTION: When the TCS indicator blinks, SLIP controlhas been activated. It also means that theroad is slippery or your car is acceleratingexcessively. In this situation, gently releasefoot pressure from the accelerator pedal andmaintain moderate speed. WARNING: Traction control is only a driving aid; allnormal precautions for driving in inclementweather and on slippery road surfaces shouldbe observed.
On slippery road surfaces, the traction controlsystem (TCS) limits the drive wheels from spin-ning excessively, thus helping the car to acceler-ate. It also provides sufficient driving force andsteering performance as the car turns at acceler-ated speeds. SLIP Control Limits the drive wheels from spinning exces- sively during starting or while making accelerat-ed turns on slippery roads to avoid losing thedriving force of the front wheels. Driving hints TCS does not actively apply brakes. Be sure to decelerate the car sufficiently before enteringcurves. C310B01O-AAT TCS ON/OFF Mode When the TCS is running, the TCS indicator light in the instrument cluster will blink.If you turn the system off by pressing the TCSswitch, the TCS-OFF indicator light will come onand stay on. In the TCS-OFF mode, the SLIPcontrol will be deactivated. Adjust you drivingaccordingly. To turn the system back on, pressthe switch again. The TCS-OFF indicator lightshould go off. NOTE:
1) The TCS mode will automatically be turned
ON after the engine is turned off and re-started.

DRIVING YOUR HYUNDAI 2- 11
off your engine and restart only when you're ready to go.
o Remember, your Hyundai does not require extended warm-up. As soon as the engine isrunning smoothly, you can drive away. Invery cold weather, however, give your enginea slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine. Lugging is driving too slowly in too high a gear result-ing in the engine bucking. If this happens, shiftto a lower gear. Over-revving is racing theengine beyond its safe limit. This can beavoided by shifting at the recommendedspeeds.
o Use your air conditioning sparingly. The air conditioning system is operated by enginepower so your fuel economy is reduced whenyou use it.
crease wear on these components. In addi-tion, driving with your foot resting on the brakepedal may cause the brakes to overheat,which reduces their effectiveness and maylead to more serious consequences.
o Take care of your tires. Keep them inflated to the recommended pressure. Incorrect infla-tion, either too much or too little, results inunnecessary tire wear. Check the tire pres-sures at least once a month.
o Be sure that the wheels are aligned correctly. Improper alignment can result from hittingcurbs or driving too fast over irregular surfac-es. Poor alignment causes faster tire wearand may also result in other problems as wellas greater fuel consumption.
o Keep your car in good condition. For better fuel economy and reduced maintenancecosts, maintain your car in accordance withthe maintenance schedule in Section 5. If youdrive your car in severe conditions, morefrequent maintenance is required (see Sec-tion 5 for details).
o Keep your car clean. For maximum service, your Hyundai should be kept clean and free ofcorrosive materials. It is especially importantthat mud, dirt, ice, etc. not be allowed toaccumulate on the underside of the car. Thisextra weight can result in increased fuel con-sumption and also contribute to corrosion.
o Travel lightly. Don't carry unnecessary weight in your car. Weight reduces fuel economy.
o Don't let the engine idle longer than neces- sary. If you are waiting (and not in traffic), turn C150A01A-AAT
SMOOTH CORNERING
Avoid braking or gear changing in corners, espe-cially when roads are wet. Ideally, corners shouldalways be taken under gentle acceleration. If youfollow these suggestions, tire wear will be held toa minimum. C160A01A-AAT WINTER DRIVING The more severe weather conditions of winter result in greater wear and other problems. Tominimize the problems of winter driving, youshould follow these suggestions:
If the indicator remains lit even after the enginehas been started, have your car checked by anauthorized Hyundai dealer. NOTE:
1) When the TCS-OFF indicator illuminates,
traction control is automatically deacti-vated for safety.
2) This warning function is not provided when the driver selects the TCS-OFF mode.
C140A01A-GAT DRIVING FOR ECONOMY You can save fuel and get more kilometers from your car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate rate. Don't make "jack-rabbit" starts or full- throttle shifts and maintain a steady cruisingspeed. Don't race between stoplights. Try toadjust your speed to that of the other traffic soyou don't have to change speeds unneces-sarily. Avoid heavy traffic whenever possible.Always maintain a safe distance from othervehicles so you can avoid unnecessary brak-ing. This also reduces brake wear.
o Drive at a moderate speed. The faster you drive, the more fuel your car uses. Driving ata moderate speed, especially on the high-way, is one of the most effective ways toreduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This can increase fuel consumption and also in-

DRIVING YOUR HYUNDAI 2- 15
Maximum
Towable Weight Trailer550
1,200 1,400
CAUTION: The following specifications are recom-
mended when towing a trailer. The loadedtrailer weight cannot safely exceed the val-ues in the following chart.
kg
With Brake Type1.6 L
2.0/2.7 L
4. The maximum permissible static vertical
load on the coupling device:
WARNING: Improperly loading your car and trailer can
seriously affect its steering and braking per-formance causing a crash which you may be
serious injury or death.Without Brake Type
Coupling point
HGK260
1.6 L
2.0/2.7 L 50 kg 60 kg
View from below the vehicle
5. The maximum permissible overhang of
the coupling point : 990 mm.
C190F01A-GAT Trailer or Vehicle Towing Tips
1. Before towing, check hitch and safety chainconnections as well as proper operation of the trailer running lights, brake lights, and turnsignals.
2. Always drive your vehicle at a moderate speed (Less than 100 km/H).
3. Trailer towing requires more fuel than normal conditions.
4. To maintain engine braking efficiency and electrical charging performance, do not usefifth gear (manual transaxle) or overdrive(automatic transaxle).
5. Always secure items in the trailer to prevent load shift while driving.
6. Check the condition and air pressure of all tires on the trailer and your car. Low tirepressure can seriously affect the handling.Also check the spare tire.
7. The vehicle/trailer combination is more af- fected by crosswind and buffeting.When being passed by a large vehicle, keepa constant speed and steer straight ahead. Ifthere is too much wind buffeting, slow down toget out of the other vehicle's air turbulence.
8. When parking your car and trailer, especially on a hill, be sure to follow all the normalprecautions. Turn your front wheel into thecurb, set the parking brake firmly, and put thetransmission in 1st or Reverse (manual) orPark (automatic). In addition, place wheelchocks at each of the trailer's tires.

WHAT TO DO IN AN EMERGENCY 3-1
3. WHAT TO DO IN AN
EMERGENCY
D010A01A-AAT IF THE ENGINE WILL NOT START WARNING: If the engine will not start, do not push or pullthe car to start it. This could result in acollision or cause other damage. In addition,push or pull starting may cause the catalyticconverter to be overloaded and create a firehazard. D010B02A-AAT If Engine Doesn't Turn Over or Turns Over Slowly
D010B01GK
1. If your car has an automatic transaxle, be sure the gear selector lever is in "N" or "P" and the emergency brake is set. 2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or goes out when you operate the starter, thebattery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "Jump Starting" on the follow-ing pages.
D010C01A-AAT If Engine Turns Over Normally but Does Not Start
1 Check fuel level.
2 With the key in the off position, Check all connectors at ignition coils and spark plugs.Reconnect any that may be disconnected orloose.
3 Check the fuel line in the engine compart- ment.
4 If engine still refuses to start, call a Hyundai dealer or seek other qualified assistance.
D010D01A-AAT If Engine Stalls While Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact a Hyundai dealer or seekother qualified assistance. D020A02A-AAT JUMP STARTING
HGK184
Battery
WARNING: The gas produced by the battery during thejump-start operation is highly explosive. Ifthese instructions are not followed exactly,serious personal injury and damage to thevehicle may occur! If you are not sure how tofollow this procedure, seek qualified assis-
3
HGK184A
DOHC
V6Battery

WHAT TO DO IN AN EMERGENCY
3-2
tance. Automobile batteries contain sulfuric acid. This is poisonous and highly corrosive.When jump starting, wear protective glassesand be careful not to get acid on yourself,your clothing or on the car.
o If you should accidentally get acid on your
skin or in your eyes, immediately remove any contaminated clothing and flush the area withclear water for at least 15 minutes. Thenpromptly obtain medical attention. If you mustbe transported to an emergency facility, con-tinue to apply water to the affected area witha sponge or cloth.
o The gas produced by the battery during the jump-start operation is highly explosive. Donot smoke or allow a spark or open flame inthe vicinity.
o The battery being used to provide the jump start must be 12-volt. If you cannot determinethat it is a 12-volt battery, do not attempt touse it for the jump start.
o To jump start a car with a discharged battery, follow this procedure exactly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are nottouching.
2. Turn off all unnecessary lights and acces- sories in both vehicles. 3. Attach the clamps of the jumper cable in the
exact location shown on the previous page.First, attach one clamp of the jumper cable tothe positive (+) post or cable of the dis-charged battery. Then attach the other end ofthe same cable to the positive (+) post orcable of the booster battery. Next, using theother cable, attach one clamp to the negative(-) post or cable of the booster battery. Thenattach the other end of that cable to a solidmetal part of the engine away from thebattery. Do not connect the cable to anymoving part.
4. Start the engine in the car with the booster battery and let it run for a few minutes. Thiswill help to assure that the booster battery isfully charged. During the jumping operation,run the engine in this vehicle at about 2000rpm.
5. Start the engine in the car with the discharged battery using the normal starting procedure.After the engine starts, leave the jumpercables connected and let the engine run atfast idle or about 2000 rpm for several min-utes.
6. Carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery becamedischarged (because the lights were left on,etc.), have the charging system checked by yourHyundai dealer. D030A02A-AAT IF THE ENGINE OVERHEATSIf your temperature gauge indicates overheating, you experience a loss of power, or hear loudpinging or knocking, the engine is probably toohot. If this happens to you, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on,turn it off.
3. If engine coolant is running out under the car or steam is coming out from the hood, stopthe engine. Do not open the hood until theengine coolant has stopped running or thesteaming has stopped. If there is no visibleloss of engine coolant and no steam, leavethe engine running and check to be sure theengine cooling fan is operating. If the fan isnot running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to see thatit is tight. If the drive belt seems to be satis-factory, check for engine coolant leaking fromthe radiator, hoses or under the car. (If the airconditioning had been in use, it is normal forcold water to be draining from it when youstop).
WARNING:While the engine is running, keep hair, hands,and clothing away from moving parts such asthe fan and drive belts to prevent injury.

WHAT TO DO IN AN EMERGENCY 3-3
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the engine immediately and call the nearest Hyundaidealer for assistance.
WARNING:Do not remove the radiator cap when theengine is hot. This can allow coolant to beblown out of the opening and cause seriousburns.
6. If you cannot find the cause of the overheat- ing, wait until the engine temperature has returned to normal. Then, if the engine cool-ant has been lost, carefully add coolant to thereservoir (page 6-8) to bring the fluid level inthe reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for fur- ther signs of overheating. If overheating hap-pens again, call a Hyundai dealer for assis-tance.
CAUTION:Serious loss of engine coolant indicates thereis a leak in the cooling system and this shouldbe checked as soon as possible by a Hyundaidealer. 2. The spare tire should only be used temporari-
ly and should be returned to the luggagecompartment as soon as the original tire canbe repaired or replaced.
3. Continuous use at speeds of over 80 km/h (50 mph) is not recommended.
4. As the temporary spare tire is specifically designed for your car, it should not be used onany other vehicle.
5. The temporary spare tire should not be used on any other wheels, nor should standardtires, snow tires, wheel covers or trim ringsbe used with the temporary spare wheel. Ifsuch use is attempted, damage to theseitems or other car components may occur.
6. The temporary spare tire pressure should be checked once a month while the tire is stored.
D040A01GK-GAT TEMPORARY SPARE TIREThe following instructions for the temporary spare tire should be observed:
1. Check inflation pressure as soon as practical
after installing the spare tire, and adjust to the specified pressure. The tire pressure shouldbe periodically checked and maintained atthe specified pressure while the tire is stored.
Spare Tire Pressure CAUTION:
o Do not use snow chains with your tempo-
rary spare tire.
o Do not use more than one temporary spare tire at a time.
D040B01A-AAT Handling the Spare Tire
HGK190
Remove the installation bolt to remove the spare tire. To replace the spare tire in its storagecompartment, tighten the bolt firmly with yourfingers until there is no more play in the spare tire.
Tire Size Inflation Pressure T125/70R 16420 kPa (60 psi)

WHAT TO DO IN AN EMERGENCY
3-6
D060E01A-AAT 4. Put the Jack in Place
The base of the jack should be placed on firm, level ground. The jack should be positioned asshown in the drawing.
HGK186D060F02E-AAT 5. Raising the Car After inserting a bar into the wheel nut wrench, install the bar into the jack as shown in thedrawing. To raise the vehicle, turn the jack handleclockwise. As the jack begins to raise the ve-hicle, double check that it is properly positionedand will not slip. If the jack is on soft
ground or
sand, place a board, brick, flat stone or otherobject under the base of the jack to keep it fromsinking.Raise the car high enough so that the fullyinflated spare tire can be installed. To do this, youwill need more ground clearance than is requiredto remove the flat tire. WARNING: Do not get under the car when it is supportedby the jack! This is very dangerous as the jackcould fall and cause serious injury or death.No one should stay in the car while the jack isbeing used.
D060G02Y-AAT 6. Changing Wheels Loosen the wheel nuts and remove them with your fingers. Slide the wheel off the studs and layit flat so it cannot roll away. To put the wheel onthe hub, pick up the spare tire, line up the holeswith the studs and slide the wheel onto them. Ifthis is difficult, tip the wheel slightly and get thetop hole in the wheel lined up with the top stud.Then jiggle the wheel back and forth until thewheel can be slid over the other studs.
HGK232HFC4022
Wrench bar
Wheel nut wrench

WHAT TO DO IN AN EMERGENCY 3-7
D060H02A-AAT 7. Re-install Wheel Nuts To reinstall the wheel, hold it on the studs, put the wheel nuts on the studs and tighten them fingertight. The nuts should be installed with their smalldiameter ends directed inward. Jiggle the tire tobe sure it is completely seated, then tighten thenuts as much as possible with your fingers again.
D060H01GK
WARNING: Wheels and wheel covers may have sharpedges. Handle them carefully to avoid pos-sible severe injury. Before putting the wheelinto place, be sure that there is nothing on thehub or wheel (such as mud, tar, gravel, etc.)that interferes with the wheel from fittingsolidly against the hub. If there is, remove it.If there is not good contact on the mountingsurface between the wheel and hub, the wheelnuts could come loose and cause the loss ofa wheel. Loss of a wheel may result in loss ofcontrol of the vehicle. This may cause seri-ous injury or death.
STA3071H
Lower the car to the ground by turning the wheel nut wrench counterclockwise. Then position thewrench as shown in the drawing and tighten thewheel nuts. Be sure the socket is seated com-pletely over the nut. Do not stand on the wrenchhandle or use an extension pipe over the wrenchhandle.Go around the wheel tightening every other nutuntil they are all tight. Then double-check eachnut for tightness. After changing wheels, have atechnician tighten the wheel nuts to their propertorque as soon as possible. Wheel nut tightening torque: Steel wheel & aluminium alloy wheel:900-1,100 kg.cm,100 kg.cm (65-80 lb.ft)
D060I01E-GAT 8. Lower Vehicle and Tighten Nuts
HGK194