tow Hyundai Coupe 2004 Workshop Manual

3
If the Engine will not Start ........................................... 3-2
Jump Starting .............................................................. 3-3
If the Engine Overheats .............................................. 3-4
Spare Tyre ................................................................... 3-5
In the Event of a Puncture .......................................... 3-6
Changing a Flat Tyre ................................................... 3-6
If Your Vehicle Must be Towed .................................3-11
Emergency Towing .................................................... 3-13
If You Lose Your Keys .............................................. 3-14
IN CASE OF EMERGENCY
3

3 IN CASE OF EMERGENCY
2IF THE ENGINE WILL NOT START
!
SD020A1-E Seek assistance from the nearest Hyundai dealer with regard to the method of ignition and fuel system diagnosis.
WARNING:
If the engine refuses to start, noattempt should be made to push ortow start the vehicle. Vehicles with automatic transaxle or fuel injec- tion will not be able to be started in this manner since no drive is trans- mitted through the automatictransaxle whilst the engine is not running, and in the case of fuel injected derivatives, the fuel pumpwill not operate under tow start conditions. In addition, if the ve- hicle is equipped with an exhaustcatalyst, damage to the catalyst may result if the vehicle is tow started. SD020B1-E IF THE ENGINE CANNOT BE CRANKED
1. If the vehicle is fitted with manual
transaxle, ensure that the clutch pedal is depressed whilst cranking the engine. If the vehicle is fittedwith automatic transaxle, ensure that the transaxle selector is at the "P" or"N" position.
2. Check the battery terminals and connections to ensure that theseare clean and also tight.
3. If the ignition warning lamps dim when the engine is cranked and thebattery terminals have beenchecked, a discharged battery is indicated. D010B01GK
4. Do not attempt to push or tow start
the vehicle, refer to "Jump Starting" for information regarding engine starting when the battery is dis- charged.

3
IN CASE OF EMERGENCY
11
SD070K1-E AFTER CHANGING WHEELS The pressure of the spare tyre should be checked at the first available oppor-tunity. If any doubt exists as to the tyre pressure, the vehicle should be driven slowly to the nearest service stationand the tyre pressure checked and adjusted as required. If the valve cap is lost from any of thevalves, a replacement should be ob- tained and fitted at the first available opportunity. The valve cap preventsthe ingress of dirt which may cause the valve to stick and therefore leak and is part of the valve sealing function. Ensure that the spare wheel, jack and wheel nut wrench as well tools are correctly located in the boot of the vehicle to prevent damage and noise. HGK4032
IF YOUR VEHICLE MUST BE TOWED
D080A01O-GAT If your vehicle has to be towed, it should be done by your Hyundai dealeror a commercial tow truck service. This will help assure that your vehicle is not damaged in towing. Also, profes-sionals are generally aware of local laws governing towing. In any case, rather than risk damage to your car, itis suggested that you show this infor- mation to the tow truck operator. Be sure that a safety chain system is usedand that all local laws are observed. It is recommended that your vehicle be towed with a wheel lift and dollies orflatbed equipment with all the wheels off the ground.
! CAUTION:
o Your vehicle can be damaged if towed incorrectly!
o Be sure the transaxle is in neu-
tral.
o When the engine will not start, be
sure the steering is unlocked by placing the key in the "ACC" po- sition.
D080B01O-GAT Towing the Vehicle
HGK4030
Your vehicle can be towed by wheel lift type truck (1), (2) or flatbed equipment (3). 1)
2)
3)
dolly

3 IN CASE OF EMERGENCY
12
!
HGK4017
!
!
1) If the vehicle is being towed with the
rear wheels on the ground, be sure the parking brake is released.
NOTE: Before towing, check the level of the automatic transaxle fluid. If it is below the "HOT" range on the dip-stick, add fluid. If you cannot add fluid, a towing dolly must be used.
2) If any of the loaded wheels or sus- pension components are damaged or the vehicle is being towed with the front wheels on the ground, use a towing dolly under the front wheels.
o Manual Transaxle: If you do not use a towing dolly,place the ignition key in the "ACC"position and put the transaxle in "N (Neutral)".
CAUTION:
Do not tow with the key removed or in the "LOCK" position when tow- ing from the rear without a towing dolly. o Automatic Transaxle:
Be sure to use a towing dolly underthe front wheels.
CAUTION:
A vehicle with an automatictransaxle should never be towed from the rear with the front wheels on the ground. This can cause seri-ous damage to the transaxle.
3) It is recommended that your vehicle be towed with all the wheels off the ground.
CAUTION:
o When towing the vehicle, take care not to cause damage to the bumper or underbody of the ve- hicle.
o Do not tow with sling type truck as this may cause damage to thebumper or underbody of the ve-hicle. HGK4016

3
IN CASE OF EMERGENCY
13
HGK4018
D080D02A-EAT Emergency Towing For emergency towing when no com- mercial tow vehicle is available, attach a tow cable, chain or strap to one of the towing hooks under the front/rear ofyour car. Do not attempt to tow your vehicle in this manner on any unpaved surface. This could result in seriousdamage to your car. Nor should towing be attempted if the wheels, drive train, axles, steering orbrakes are damaged. Before towing, be sure the transaxle is in neutral and the key is in "ACC" (with the engine off)or in the "ON" position (with the engine running). A driver must be in the towed car to steer it and operate the brakes. Front
Rear
!CAUTION:
o If the car is being towed with all four wheels on the ground, it can be towed only from the front. Be sure that the transaxle is in neu- tral. Do not tow at speeds greaterthan 30 mph (50 km/h) and for more than 15 miles (25 km).
o Be sure the steering is unlocked by placing the key in the "ACC"position. A driver must be in the towed vehicle to operate thesteering and brakes
IF YOU LOSE YOUR KEYS
D120A01A-GAT If you lose your keys, many Hyundai dealers can make you a new key if you have your key number. If you lock the keys inside your car and you cannotobtain a new key, many Hyundai deal- ers can use special tools to open the door for you. Information about the keyof immobilizer system (If Installed) will be found on page 1-4.

5VEHICLE MAINTENANCE REQUIREMENTS
6
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVESHAFTS & BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID POLLEN FILTER(FOR BLOWER UNIT)
F040A04GK-EAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessaryMAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE INTERVALS
A, B, C, D, E, F, G, H, I, K C, E B, H D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE ITEMDRIVING
CONDITION
EVERY 4,500MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000MILES OR 48MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 9,000MILES OR 12 MONTHS EVERY 60,000MILES EVERY 27,000MILES MORE FREQUENTLY
R R R R II II
R R R
MAINTENANCE
OPERATION
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 5miles(8km) in normal temperature or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C)G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h) K - Frequently driving in stop-and-go conditions

7
EMISSION CONTROL SYSTEMS
3CATALYTIC CONVERTOR
SH020A1-E Hyundai Coupe models are fitted with catalytic convertors which requirespecial operating considerations. The catalytic convertor serves to oxidize certain noxious elements of the ex-haust gases leaving the engine to reduce the level of pollutants emitted from the vehicle and, provided thatcare is exercised to prevent damage, the catalyst will operate efficiently for the life of the vehicle. It is of the utmost importance that the following information is read and un- derstood by the vehicle operator inorder to prevent operational problems arising from damage to the catalyst. Damage to the catalyst will result if contamination occurs through the useof leaded fuel. Whilst the vehicle is fitted with a reduced diameter filler neck to prevent charging of the fueltank with a leaded fuel pump nozzle, it is possible that the use of funnels or jerry cans will permit leaded fuel to beintroduced into the fuel tank.The catalyst is intolerant of unburntfuel and therefore if an engine misfirecondition exists, damage to the cata- lyst will occur. It is imperative that if a misfire condition develops, the ve-hicle is immediately presented to a Hyundai dealer for rectification. Simi- larly, the practice of certain ignitionsystem diagnosis procedures which involve inducing a misfire (cylinder power balance tests for example) mayresult in catalyst damage.For these reasons, it is advisable thatthe exhaust gas emission be tested at each routine service with a gas analyzer having a Hydrocarbon mea-suring facility to ensure continued re- liability of the catalyst. Push or tow starting of the vehicle is to be avoided since unburnt fuel may be enter the catalyst and result in
Catalytic Converter
HGK5061 damage. (Note, it is impossible to push or tow start a Hyundai modelequipped with fuel injection since the fuel pump safety interlock will prevent the pump from operating under theseconditions).Operation of the catalyst involvesextremely high temperatures beingattained within the catalytic conver- tor, and although the convertor is fitted with heat shields, it is importantthat the vehicle is not parked over combustible or volatile material which may result in fire.If the above precautions are not ad-hered to and the catalyst becomesinoperative, the resultant increase in core temperature will result in a "melt down" where the catalyst core willmelt and subsequently may block the exhaust system. Due to the fragile nature of the cata- lyst element, it is important that dam- age does not occur when the vehicleis raised by means of a garage jack. Care must also be exercised to avoid driving over road hazards or debriswhich may cause damage to the cata- lyst element.

10
INDEX
3
F Folding rear seat ....................................................... 1-17
Front ashtray ............................................................. 1-57
Front door edge warning lamp ................................. 1-65
Front fog light switch ................................................ 1-54
Front seat adjustment ............................................... 1-12
Fuel economy ............................................................. 2-5
Fuel gauge ................................................................ 1-44
Fuel recommendations ................................................ 1-2
Fuse panel description .............................................. 6-41
Fusible links .............................................................. 6-28
GGlove box .................................................................. 1-62
H Hatchback door ......................................................... 1-67
Rear window wiper and washer ............................... 1-53
Hazard warning system ............................................ 1-55
Headlight aiming adjustment..................................... 6-31
Headlight leveling device syst em .............................1-58
Head restraint adjustment .................... ..................... 1-13
Heated rear window.................................................. 1-55
Heating and cooling control ...................................... 1-75
Rotary type ................................................ 1-76 ~ 1-83
Automatic type ........................................... 1-84 ~ 1-91
Height adjustable front seat shoulder belt ................1-20
Horn .......................................................................... 1-69I
If the engine cannot be cranked
................................ 3-2
If the engine overheats ............................................... 3-4
If the engine will not start ........................................... 3-2
If your vehicle must be towed ..................................3-12
Immobilizer system ..................................................... 1-4
Individual circuit fuses ............................................... 6-28
Instrument cluster and indicatorlight......................... 1-38
Instrument panel illumination control ........................1-37
In the event of a puncture .......................................... 3-6 J
Jump starting .............................................................. 3-3
K Key positions ............................................................... 2-3
Keys ............................................................................ 1-4 L Lighting switch .......................................................... 1-50
Luggage net .............................................................. 1-70
Lumbar support adj ustment...................................... 1-14
M Maintenance and servicing requirements ...................5-2
Maintenance under severe usage conditions ............. 5-6
Manual transaxle lubricant .......... .............................. 6-18
Manual transaxle ......................................................... 2-6

10INDEX
4
Map light ................................................................... 1-61
Multi functi on switch................................................. 1-50
Multi gauge ............................................................... 1-49
O Odometer .................................................................. 1-46
Outside rearview mirror heater ................................. 1-63
PParking brake ............................................................ 1-64
Pollen filter ................................................................ 1-91
Power steering fluid level ................... ....................... 6-31
Power steering hoses ............................................... 6-30
Power window ........................................................... 1-11
Pre-tensioner seat belt .............................................. 1-28
Protecting your hyundai from corrosion ...................... 4-2
R Rear fog light switch ................................................. 1-54
Rear parcel shelf ....................................................... 1-18
Rear seat entry ......................................................... 1-16
Rear seat pos itions................................................... 1-16
Recommended shift points ......................................... 2-7
Remote fuel filler lid releas e .....................................1-66
Replacing light bulbs ................................................. 6-33
Running in your nero Hyundai .................................... 1-3SScheduled maintenance
.............................................. 5-4
Seat belt pr ecautions................................................ 1-18
Seat belts (3-point type) .... .......................................1-21
Seat cushion height adjustm ent ...............................1-15
Seat warmer .............................................................. 1-15
Service history ............................................................ 5-1
Smooth cornering ...................................................... 2-16
Snow tyres .................................................................. 8-4
Spare tyre ................................................................... 3-5
Sparking plug replacement .......................................6-13
Spectacle case .......................................................... 1-61
Speedometer ............................................................. 1-45
Starting the engine ...................................................... 2-3
Steering wheel freeplay ............................................ 6-26
Steering wheel tilt lever ............................................ 1-69
Stereo sound system ................................................ 1-92
Sun viso r ................................................................... 1-68
Sunroof ...................................................................... 1-59
Supplemental restraint (airbag) system ....................1-30
T Tachometer ............................................................... 1-45
Theft-alarm system ..................................................... 1-8
Trailer or vehicle towing ............................................ 2-18
Electronic stability program (ESP)............................ 2-13
Trailer or vehicle towing tips..................................... 2-21