auto Hyundai Coupe 2007 Repair Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2007, Model line: Coupe, Model: Hyundai Coupe 2007Pages: 487, PDF Size: 12.96 MB
Page 167 of 487

3 WHAT TO DO IN AN EMERGENCY
2IF THE ENGINE WILL NOT START
!
D010A01A-AAT
WARNING:
If the engine will not start, do not push or pull the car to start it. This could result in a collision or cause other damage. In addition, push orpull starting may cause the cata- lytic converter to be overloaded and create a fire hazard. D010B02A-AAT If Engine Doesn't Turn Over or Turns Over Slowly
D010C01A-AAT If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. With the key in the off position,
Check all connectors at ignition coils and spark plugs. Reconnect any that may be disconnected or loose.
3. Check the fuel line in the engine room.
4. If engine still refuses to start, call a Hyundai dealer or seek other quali- fied assistance.
D010D01A-AAT If Engine Stalls While Driving
1. Reduce your speed gradually, keep- ing a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact aHyundai dealer or seek other quali-fied assistance.
1. If your car has an automatic transaxle,
be sure the gear selector lever is in "N" or "P" and the emergency brake is set.
2. Check the battery connections to be sure they are clean and tight.
3. Turn on the interior light. If the light dims or goes out when you operate the starter, the battery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to
start it. See instructions for "Jump Starting" on the following pages. D010B01GK
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3
WHAT TO DO IN AN EMERGENCY
3
!
D020A02A-AAT
WARNING:
The gas produced by the battery during the jump-start operation is highly explosive. If these instruc- tions are not followed exactly, seri-ous personal injury and damage to the vehicle may occur! If you are not sure how to follow this proce-dure, seek qualified assistance. Automobile batteries contain sul- furic acid. This is poisonous andhighly corrosive. When jump start- ing, wear protective glasses and be careful not to get acid on yourself, your clothing or on the car. o The gas produced by the battery
during the jump-start operation is highly explosive. Do not smoke or allow a spark or open flame in the vicinity.
o The battery being used to provide the jump start must be 12-volt. If youcannot determine that it is a 12-voltbattery, do not attempt to use it for the jump start.
o To jump start a car with a discharged battery, follow this procedure ex-actly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are not touching.
2. Turn off all unnecessary lights and accessories in both vehicles.
3. Attach the clamps of the jumper cable in the exact location shown on the previous page. First, attach one clamp of the jumper cable to thepositive (+) post or cable of the discharged battery. Then attach the other end of the same cable to thepositive (+) post or cable of the booster battery. Next, using the other cable, attach one clamp to thenegative (-) post or cable of the
JUMP STARTING
o If you should accidentally get acid onyour skin or in your eyes, immedi-ately remove any contaminated cloth- ing and flush the area with clear water for at least 15 minutes. Thenpromptly obtain medical attention. If you must be transported to an emer- gency facility, continue to apply wa-ter to the affected area with a sponge or cloth.
1.6L/2.0L
HGK4001
HGK4002
Dis- chargedbattery
2.7L Booster battery
Dis- chargedbattery
Booster battery
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3 WHAT TO DO IN AN EMERGENCY
4
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booster battery. Then attach the other end of that cable to a solid metal partof the engine away from the battery. Do not connect the cable to any moving part.
4. Start the engine in the car with the booster battery and let it run for afew minutes. This will help to as-sure that the booster battery is fully charged. During the jumping opera- tion, run the engine in this vehicle atabout 2000 rpm.
5. Start the engine in the car with the
discharged battery using the nor-mal starting procedure. After the engine starts, leave the jumper cables connected and let the enginerun at fast idle or about 2000 rpm for several minutes.
6. carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery became discharged (because the lights were left on, etc.), have the charging system checked by your Hyundaidealer. D030A02A-AAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out un- der the car or steam is coming outfrom the hood, stop the engine. Donot open the hood until the engine coolant has stopped running or the steaming has stopped. If there is novisible loss of engine coolant and no steam, leave the engine running and check to be sure the enginecooling fan is operating. If the fan is not running, turn the engine off.
IF THE ENGINE OVERHEATS
4. Check to see if the water pump drivebelt is missing. If it is not missing, check to see that it is tight. If the drive belt seems to be satisfactory, check for engine coolant leakingfrom the radiator, hoses or under the car. (If the air conditioning had been in use, it is normal for coldwater to be draining from it when you stop).
WARNING:
While the engine is running, keephair, hands, and clothing away from moving parts such as the fan anddrive belts to prevent injury.
5. If the water pump drive belt is broken or engine coolant is leaking out, stop the engine immediately and call thenearest Hyundai dealer for assis- tance.
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3 WHAT TO DO IN AN EMERGENCY
6
D040B01A-AAT Handling the Spare Tire Remove the installation bolt to remove the spare tire. To replace the spare tire in its storage compartment, tighten the bolt firmly with your fingers until thereis no more play in the spare tire. D050A01A-AAT If a tire goes flat while you are driving:
1. Take your foot off the accelerator
pedal and let the car slow down while driving straight ahead. Do notapply the brakes immediately or at- tempt to pull off the road as this may cause a loss of control. When thecar has slowed to such a speed that it is safe to do so, brake carefully and pull off the road. Drive off theroad as far as possible and park on firm, level ground. If you are on a divided highway, do not park in themedian area between the two traffic lanes.
2. When the car is stopped, turn on your emergency hazard flashers,set the parking brake and put the transaxle in "P" (automatic) or re-verse (manual transaxle).
3. Have all passengers get out of the
car. Be sure they all get out on theside of the car that is away from traffic.
4. Change the tire following the in- structions provided on the following .
IF YOU HAVE A FLAT TIRE
D060A01A-AATCHANGING A FLAT TIRE
The procedure described on the follow-ing pages can be used to rotate tires as well as to change a flat tire. Whenpreparing to change a flat tire, check to be sure the gear selector lever is in "P" (automatic) or reverse gear (manualtransaxle) and that the parking brake is set, then:
HGK4010A
OGK036060
Spare Tire Pressure
Tire Size Inflation PressureFull Size 240 kPa (35 psi)
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3
WHAT TO DO IN AN EMERGENCY
13
HGK4017
!
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1) If the vehicle is being towed with the
rear wheels on the ground, be sure the parking brake is released.
NOTE: Before towing, check the level of the automatic transaxle fluid. If it is below the "HOT" range on the dip-stick, add fluid. If you cannot add fluid, a towing dolly must be used.
2) If any of the loaded wheels or sus- pension components are damaged or the vehicle is being towed with the front wheels on the ground, use a towing dolly under the front wheels.
o Manual Transaxle: If you do not use a towing dolly,place the ignition key in the "ACC" position and put the transaxle in "N (Neutral)".
CAUTION:
Do not tow with the key removed orin the "LOCK" position when tow- ing from the rear without a towing dolly. o Automatic Transaxle:
Be sure to use a towing dolly underthe front wheels.
CAUTION:
A vehicle with an automatic transaxleshould never be towed from the rear with the front wheels on the ground. This can cause serious damage tothe transaxle.
3) It is recommended that your vehicle be towed with all the wheels off the ground.
o When towing the vehicle, take
care not to cause damage to the bumper or underbody of the ve- hicle.
o Do not tow with sling type truck as this may cause damage to the bumper or underbody of the ve-hicle. HGK4016
!
CAUTION:
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44CORROSION PREVENTION AND APPEARANCE CARE
4WASHING AND WAXING
E030A02GK-AAT Washing Your Hyundai Never wash your car when the surface is hot from being in the sun. Alwayswash your car in the shade. Wash your car frequently. Dirt is abra- sive and can scratch the paint if it is not removed. Air pollution or acid rain may damage the paint and trim throughchemical action if pollutants are al- lowed to remain in contact with the surface. If you live near the ocean or inan area where road salts or dust con- trol chemicals are used, you should pay particular attention to the under-side of the car. Start by rinsing the car to remove dust and loose dirt. In win- ter, or if you have driven through mudor muddy water, be sure to thoroughly clean the underside as well. Use a hard direct stream of water to removeaccumulations of mud or corrosive materials. High pressure car washes may cause water to enter your vehicle.Use a good quality car-washing solu- tion and follow the manufacturer's di- rections on the package. These areavailable at your Hyundai dealer or auto parts outlet. Don't use strong house-hold detergents, gasoline, strong sol-vents or abrasive cleaning powders as these may damage the finish. Use a clean sponge or cloth, rinse itfrequently and don't damage the finish by rubbing too hard. For stubborn spots, dampen them frequently and removethem a little at a time. To clean whitewall tires, use a stiff brush or soapy steel-wool scouringpad. To clean plastic wheel covers, use a clean sponge or soft cloth and water. To clean cast aluminum alloy wheels, use a mild soap or neutral detergent.Do not use abrasive cleaners. Protect the bare-metal surfaces by cleaning, polishing and waxing. Because alumi-num is subject to corrosion, be sure to give aluminum alloy wheels special attention in winter. If you drive onsalted roads, clean the wheels thor- oughly afterwards. After washing, be sure to rinse thor- oughly. If soapy water dries on the finish, streaking will result.
When the weather is warm and thehumidity low, you may find it necessaryto rinse each section immediately after washing to avoid streaking. After rinsing, dry the car using a damp chamois or soft, absorbent cloth. The reason for drying the car is to removewater from the car so it will dry without water spots. Don't rub, this can dam- age the finish. If you find any nicks or scratches in the paint, use touch-up paint to cover themto prevent corrosion. To protect the paintwork of the car against corrosion, you must clean your Hyundai (at leastonce a month). Give special attention to the removal of salt, mud and other substances on the underside of thesplashboards of the car. Make sure that the outlets and the underside of the doors are open. Paint damage canbe caused by small accumulation of tar, industrial precipitation, tree resin, insects and bird droppings, when notremoved immediately. If water alone is not strong enough to remove the accu- mulated dirt, use a mild car washing
Page 189 of 487

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfyingoperation from your Hyundai, certain maintenance procedures must be per- formed. Although careful design andengineering have reduced these to a minimum, those that are required are of the utmost importance. It is your responsibility to have these maintenance procedures performed to comply with the terms of the warran-ties covering your new Hyundai. The Service Passport supplied with your new vehicle provides further informa-tion about these warranties. F010B01A-AAT
Maintenance Requirements
The maintenance required for your Hyundai can be divided into three main areas:
o Specified scheduled procedures o General checks o Do-it-yourself maintenance F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such asinspections, adjustments and replace-ments that are listed in the mainte- nance charts starting on page 5-4. These procedures must be performedat the intervals shown in the mainte- nance schedule to assure that your warranty remains in effect. Although itis strongly recommended that they be performed by the factory-trained or distributor-trained technicians at yourHyundai dealer, these procedures may be performed at any qualified service facility. It is suggested that genuine Hyundai service parts be used for any required repairs or replacements. Other parts ofequivalent quality such as engine oil, engine coolant, manual or auto transaxle oil, brake fluid and so onwhich are not supplied by Hyundai Motor Company or its distributor may be used without affecting your war-ranty coverage but you should always be sure these are equivalent to the quality of the original Hyundai parts.Your Service Passport provides fur- ther information about your warranty coverage. F010D01A-AAT
General Checks
These are the regular checks you
should perform when you drive yourHyundai or you fill the fuel tank. A list of these items will be found on page 6- 5. F010E01A-AAT
Do-It-Yourself Maintenance
If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. Formore information about doing it your- self, see Section 6.
Page 191 of 487

5VEHICLE MAINTENANCE REQUIREMENTS
4
75 60R I I I
NO.
1 2 3 4 5 6 7 8 9
F030A01A-GAT The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first. F030B07GK-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.105
84
R I I I 120
96
R I
R I I I I
90 72
R II I
R
I I I
6048
R I
R I I I I I
4536
R II I I
30 24
R I I I I I
1512
R I I I
KILOMETERS X 1000 MONTHS
SCHEDULED MAINTENANCE
DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE ENGINE OIL & FILTER DRIVE BELT FUEL FILTER (MPI) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELT TIMING BELT TENSIONER AND IDLER (2.0) VAPOR HOSE & FUEL FILLER CAP VACUUM HOSE CRANKCASE VENTILATION HOSES
1.6 DOHC/2.0 DOHC CVVT (ALT, W/PUMP, P/STR'G) 2.7 V6 (AUTO-TENSIONER, ALT, P/STR'G, A/CON)
See Note (1)See Note (2)
2.7L 2.0L
Note : (1) FOR EVERY 90,000 KM OR 48 MONTHS: "I" AND FOR EVERY 140,000 KM OR 72 MONTH: "R"
(2) WHEN TIMING BELT IS INSPECTED OR REPLACED WHICHEVER OCCURS "I"
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5VEHICLE MAINTENANCE REQUIREMENTS
6
75 60I I I I I I I I I I I I
R
NO.
12 3 4 5 6 7 8 9
1011 12 13 14 15 DESCRIPTION
GENERAL MAINTENANCECOOLING SYSTEM COOLANT MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID BRAKE HOSES AND LINES BRAKE FLUID & CLUTCH FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVE SHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT CLIMATE CONTROL AIR FILTER (IN FRONT OF BLOWER UNIT)
F030C05GK-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) FOR THE FIRST TIME, REPLACE THE COOLANT AT 90,000 KM OR 60 MONTHS.
AFTER THAT, REPLACE IT EVERY 45,000 KM OR 24 MONTHS.
(2) FOR EVERY 45,000 KM OR 24 MONTHS, WHICHEVER OCCURS FIRST : "R"
120
96
I I I I I I I I I I I I I I
R
105
84
I I I I I I I I I I I I
R
90 72
I I
R
I I I I I I I I I I I
R
60 48
I I I I I I I I I I I I I I
R
45 36
I I I I I I I I I I I I
R
30 24
I I I I I I I I I I I I I I
R
15 12
I I I I I I I I I I I I
R
KILOMETERS X 1000 MONTHS
European Community Only Except European Community
See Note (1) See Note (2)European Community Only Except European Community
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5
VEHICLE MAINTENANCE REQUIREMENTS
7
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT DRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID CLIMATE CONTROL AIR FILTER
(IN FRONT OF BLOWER UNIT) European Community OnlyExcept European Community
F040A04GK-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
SEVERE DRIVING CONDITIONS A - Repeatly driving short distance of less than 8km(5miles) in normal temperature or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE INTERVALS
A, B, C, D, E, F, G, H, I, K C, E B, H D, E, F, G B, D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE ITEM
DRIVING
CONDITION
EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHS EVERY 90,000 KM OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KM EVERY 40,000 KM MORE FREQUENTLYR R R R R II II
RR R
MAINTENANCE
OPERATION
E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)G - Driving on uphill, downhill, or mountain road H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH)K - Frequently driving in stop-and-go conditions
2.7 2.0