brake HYUNDAI ENTOURAGE 2009 Workshop Manual

6
Maintenance services / 6-2
Scheduled maintenance service / 6-2
Explanation of scheduled maintenance items / 6-7
Owner maintenance / 6-9
Engine compartment / 6-11
Engine oil / 6-12
Engine coolant / 6-13
Air cleaner / 6-15
Automatic transaxle / 6-17
Brakes / 6-19
Lubricants and fluids / 6-20
Power steering / 6-21
Climate control air filter / 6-22
Wiper blades / 6-24
Fuses / 6-26
Battery / 6-35
Tires and wheels / 6-37
Light bulbs replacement / 6-51
Lubricant / 6-59
Corrosion protection / 6-61
Appearance care / 6-63
Emission control system / 6-66
California perchlorate notice / 6-68
Maintenance

Maintenance2 6MAINTENANCE SERVICESYou should exercise the utmost care to
prevent damage to your vehicle and
injury to yourself whenever performing
any maintenance or inspection proce-
dures.
Should you have any doubts concerning
the inspection or servicing of your vehi-
cle, we strongly recommend that you
have an Authorized Hyundai Dealer per-
form this work.
An Authorized Hyundai Dealer has facto-
ry-trained technicians and genuine
Hyundai parts to service your vehicle
properly. For expert advice and quality
service, see an Authorized Hyundai
Dealer.
Inadequate, incomplete or insufficient
servicing may result in operational prob-
lems with your vehicle that could lead to
vehicle damage, an accident, or person-
al injury.
Owner’s responsibility Maintenance Service and Record
Retention are the owner's responsibil-
ity.
You should retain documents that show
proper maintenance has been performed
on your vehicle in accordance with the
scheduled maintenance service charts
shown on the following pages. You need
this information to establish your compli-
ance with the servicing and maintenance
requirements of your Hyundai warranties.
Detailed warranty information is provided
in your Owner’s Handbook & Warranty
Information booklet.
Repairs and adjustments required as a
result of improper maintenance or a lack
of required maintenance are not covered.
We recommend you have your vehicle
maintained and repaired by an author-
ized Hyundai dealer.
An authorized Hyundai dealer meets
Hyundai's high service quality standards
and receives technical support from
Hyundai in order to provide you with a
high level of service satisfaction.If none of the following conditions are
applicable, then use Schedule 1 –
Normal Maintenance.
Repeated short distance driving.
Driving in dusty conditions or sandy
areas.
Extensive use of brakes.
Driving in areas where salt or other
corrosive materials are being used.
Driving on rough or muddy roads.
Driving in mountainous areas.
Extended periods of idling or low
speed operation.
Driving for a prolonged period in cold
temperatures and/or extremely humid
climates.
More than 50% driving in heavy city
traffic during hot weather above 90°F
(32°C).
However, if any of the preceding condi-
tions apply, follow Schedule 2 – Severe
Maintenance.
After 120 months or 150,000 miles
(240,000 km) continue to follow the pre-
scribed maintenance intervals.SCHEDULED MAINTENANCE
SERVICE

Maintenance4 6Note:
*1. FOR THE FIRST TIME, REPLACE THE COOLANT AT 60,000 MILES (96,000 KM) OR 60 MONTHS.
AFTER THAT, REPLACE IT EVERY 30,000 MILES (48,000 KM) OR 24 MONTHS.DESCRIPTION
7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240
6 121824303642485460667278849096102108114120
IIIII
See Note *
1
IIIIIIRIII
IIIII
IIIIIIIIII
IIIII
IIIIIIIIII GENERAL ITEMS
DRIVE BELT (AUTO-TENSIONER, ALT, P/STR'G,
A/CON, W/PUMP)
COOLANT
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR DISC BRAKE/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORSMILES X 1000
KILOMETERS X 1000
MONTHS
R : Replace
I : Inspect and, after inspection, clean, adjust, repair or replace if necessaryNo.1
2
3
4
5
6
7

Maintenance6 6MAINTENANCE UNDER SEVERE USAGE CONDITIONSSEVERE DRIVING CONDITIONS
A - Repeatedly driving short distance of less than 5miles (8km) in nor-
mal temperature or less than 10miles (16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread
roads
D - Driving in areas using salt or other corrosive materials or in very cold
weatherE - Driving in sandy areas
F - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH (170 Km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR DISC BRAKE/LININGS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
DRIVE SHAFTS AND BOOTS
AUTOMATIC TRANSAXLE FLUID
CLIMATE CONTROL AIR FILTER (IF EQUIPPED)
(FOR EVAPORATOR AND BLOWER UNIT)R
I
I
I
I
I
I
R
REVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
A, B, C, D, E, F, G, H, I, KC, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G, H, I
C, D, E, F, H
A, C, E, F, G, H, I
C, E
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE
INTERVALSDRIVING
CONDITION
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart
below for the appropriate maintenance intervals.
R : Replace
I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

Maintenance8 6Automatic transaxle fluid The fluid level should be in the “HOT”
range of the dipstick, after the engine
and transaxle are at normal operating
temperature. Check the automatic
transaxle fluid level with the engine run-
ning and the transaxle in neutral, with the
parking brake properly applied. Use
HYUNDAI GENUINE ATF SP-III, DIA-
MOND ATF SP-III, SK ATF SP-III or other
brands meeting the SP III specification
approved by Hyundai Motor Co. when
adding or changing fluid. Using the
wrong ATF may result in damage to the
ATM.Brake hoses and linesVisually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.Brake fluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
"MIN" and "MAX" marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4.
Rear disc brake / linings, parking
brakeCheck the rear disc brake and linings for
scoring, burning, leaking fluid, broken
parts, and excessive wear. Inspect the
parking brake system including the park-
ing brake pedal and cables. For detailed
service procedures, refer to the Shop
Manual.Brake pads, calipers and rotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.Exhaust pipe and mufflerVisually inspect the exhaust pipes, muf-
fler and hangers for cracks, deterioration,
or damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.Suspension mounting boltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball joint, upper
arm ball jointWith the vehicle stopped and engine off,
check for excessive free-play in the steer-
ing wheel. Check the linkage for bends or
damage. Check the dust boots and ball
joints for deterioration, cracks, or dam-
age. Replace any damaged parts.Power steering pump, belt and
hosesCheck the power steering pump and
hoses for leakage and damage. Replace
any damaged or leaking parts immediate-
ly. Inspect the power steering belt (or
drive belt) for evidence of cuts, cracks,
excessive wear, oiliness and proper ten-
sion. Replace or adjust it if necessary.Drive shafts and bootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.Air conditioning refrigerantCheck the air conditioning lines and con-
nections for leakage and damage. Check
air conditioning performance according to
the relevant shop manual if necessary.

69
Maintenance
OWNER MAINTENANCE Owner maintenance schedule The following lists are vehicle checks and
inspections that should be performed by
the owner or an Authorized Hyundai
Dealer at the frequencies indicated to
help ensure safe, dependable operation
of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer as
soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used.When you stop for fuel: Check the engine oil level.
Check coolant level in coolant reser-
voir.
Check the windshield washer fluid
level.
Look for low or under-inflated tires.
While operating your vehicle: Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
Check for vibrations in the steering
wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
Notice if your vehicle constantly turns
slightly or “pulls” to one side when trav-
eling on smooth, level roads.
When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
If any slipping or changes in the oper-
ation of your transaxle occurs, check
the transaxle fluid level.
Check automatic transaxle P (Park)
function.
Check parking brake.
Check for fluid leaks under your vehicle
(water dripping from the air condition-
ing system during or after use is nor-
mal).
At least monthly: Check coolant level in the coolant
recovery reservoir.
Check the operation of all exterior
lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all
tires including the spare.At least twice a year
(i.e., every Spring and Fall): Check radiator, heater and air condi-
tioning hoses for leaks or damage.
Check windshield washer spray and
wiper operation. Clean wiper blades
with clean cloth dampened with wash-
er fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields
and clamps.
Check the lap/shoulder belts for wear
and function.
Check for worn tires and loose wheel
lug nuts.
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and steam may blow out under
pressure. This could cause burns or
other serious injury.

Maintenance10 6At least once a year: Clean body and door drain holes.
Lubricate door hinges and checks, and
hood hinges.
Lubricate door and hood locks and
latches.
Lubricate door rubber weatherstrips.
Check the air conditioning system
before the warm weather season.
Check the power steering fluid level.
Inspect and lubricate automatic
transaxle linkage and controls.
Clean battery and terminals.
Check the brake fluid level.
Owner maintenance precautions Improper or incomplete service may
result in problems. This section gives
instructions only for the maintenance
items that are easy to perform.
As explained earlier in this section, sev-
eral procedures can be done only by an
Authorized Hyundai Dealer with special
tools.
Improper owner maintenance during
the warranty period may affect war-
ranty coverage. For details, read the
separate Hyundai Owner’s Handbook
& Warranty Information booklet pro-
vided with the vehicle. If you're unsure
about any servicing or maintenance
procedure, have it done by an
Authorized Hyundai Dealer.
WARNING
- Maintenance
work
Performing maintenance work on
a vehicle can be dangerous. You
can be seriously injured while per-
forming some maintenance pro-
cedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, have it done by an
Authorized Hyundai Dealer.
Working under the hood with the
engine running is dangerous. It
becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury. Always remove all
loose or hanging clothing and all
jewelry before working on the
engine.

611
Maintenance
ENGINE COMPARTMENT
OVQ068001N
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Air cleaner
5. Fuse box
6. Negative battery terminal
7. Positive battery terminal
8. Auto transaxle oil dipstick
9. Radiator cap
10. Engine oil dipstick
11. Power steering fluid reservoir
12. Windshield washer fluid reservoir
* The actual engine room in the vehicle may differ from the illustration.

617
Maintenance
AUTOMATIC TRANSAXLEChecking the automatic transaxle
fluid level The automatic transaxle fluid level
should be checked regularly.
Keep the vehicle on the level ground with
the parking brake applied and check the
fluid level according to the following pro-
cedure.
1. Place the selector lever in N (Neutral)
position and confirm the engine is run-
ning at normal idle speed.
2. After the transaxle is warmed up suffi-
ciently (fluid temperature 158~176°F
(70~80°C)), for example by 10 minutes
usual driving, shift the selector lever
through all positions then place the
selector lever in N (Neutral) or P (Park)
position.3. Confirm that the fluid level is in “HOT”
range on the level gauge. If the fluid
level is lower, add the specified fluid
from the fill hole. If the fluid level is
higher, drain the fluid from the drain
hole.
4. If the fluid level is checked in cold con-
dition (fluid temperature 68~86°F
(20~30°C)) add the fluid to “COLD”
line and then recheck the fluid level
according to the above step 2.
WARNING -
Transaxle fluid
The transaxle fluid level should be
checked when the engine is at nor-
mal operating temperature. This
means that the engine, radiator,
radiator hose and exhaust system
etc., are very hot. Exercise great
care not to burn yourself during this
procedure.
OVQ066011N
OVQ056002
COLD
HOT

Maintenance18 6“COLD” scale is for reference only
and should NOT be used to determine
transaxle fluid level.New automatic transaxle fluid should
be red. The red dye is added so the
assembly plant can identify it as auto-
matic transaxle fluid and distinguish it
from engine oil or antifreeze. The red
dye, which is not an indicator of fluid
quality, is not permanent. As the vehi-
cle is driven, the automatic transaxle
fluid will begin to look darker. The
color may eventually appear light
brown.
✽ ✽
NOTICEHave an Authorized Hyundai dealer
change the automatic transaxle fluid
according to the Scheduled
Maintenance at the beginning of this
section.Use only the specified automatic
transaxle fluid. (Refer to "Recommended
Lubricants" later in this section.)
WARNING
- Parking brake
To avoid sudden movement of the
vehicle, apply parking brake and
depress the brake pedal before
moving the shift lever.
CAUTION
Low fluid level causes transaxle
slippage. Overfilling can cause
foaming, loss of fluid and
transaxle malfunction.
The use of a non-specified fluid
could result in transaxle malfunc-
tion and failure.