wheel Hyundai H-1 (Grand Starex) 2005 Service Manual

6
VEHICLE MAINTENANCE REQUIREMENTS
15
G080T01P-GAT
o Steering Bear Box, Linkage
and Boots
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dustboots and ball joints for deterioration, cracks, or damage. Replace any dam- aged parts. G080U01P-GAT
o Wheel Bearing Grease
Check the wheel bearings and grease according to the maintenance sched- ule. For inspection procedures, seeShop Manual.

8DO-IT YOURSELF MAINTENANCE
6GENERAL CHECKS
I020A03P-GAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi- tion
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks
(on or below components)
o Power steering fluid level and con-
dition
o Battery condition
o Air filter condition I030A03P-GAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tight-
ness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare) I040A01P-GAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation
(and air conditioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, in-
cluding clutch operation
o Automatic transmission operation,
including "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation

8
DO-IT YOURSELF MAINTENANCE
21TAIL GATE WINDOW WASHER FLUID
I140A02P-GAT (Minibus/Van) (If installed) After opening the cover of quarter trim panel which is located on the left side of quarter trim, check the fluid level. If the fluid level is low, refill thewasher fluid. HSRFL140CHECKING THE FREEPLAY
G150A01A-GAT Steering Wheel To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead and gently move the steering wheel back and forth. Usevery light finger pressure and be sen- sitive to changes in resistance that mark the limits of the freeplay. If thefreeplay is greater than specified, have it inspected by your Hyundai dealer and adjusted or repaired if necessary. 30 mm (1.18 in.)
G160A01A-GAT Clutch Pedal With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedal freeplay. The freeplay should be withinthe limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or re-paired if necessary. 6 ~ 13 mm (0.24 ~ 0.51 in.)
HSROM109 G160A01E

8DO-IT YOURSELF MAINTENANCE
24
Vehicle
MINIBUS
longer meets the minimum require- ment for use. When these wear indi-cators appear, the tires must be re- placed with new one. Confirm that the wheel nuts are tightened sufficiently.Refer to the section of this manual entitled "In case of emergency" for information concerning care of thetires.
!WARNING:
o Driving on worn-out tires is dan- gerous! Worn-out tires can cause loss of braking effective- ness, steering control and trac- tion. When replacing tires, nevermix radial and bias-ply tires on the same car. If you replace ra- dial tires with bias-ply tires, theymust be installed in sets of four.
o Using tires and wheels of other
than the recommended sizesmay cause unusual handling characteristics that may cause death, serious injury or prop-erty damage. I160A03P-GAT Tire inflation pressure
kg/cm² (psi)
Tire size
205/70R 15 215/80R 15205/70R 15C-6PR205/70R 15C-8PR Rear
2.8(40)2.2(32)2.8(40)4.5(65)
Front
2.8(40)2.2(32)2.8(40)2.8(40)
Vehicle VAN
TRUCK Tire size
205/70R 15C-8PR
195R 14C-6PR 195R 13C-8PR Rear
4.5(65)
-
3.5(50)
Front
2.8(40)2.8(40) -
kg/cm² (psi)
Check the tire inflation pressure of all the tires while they are cold; if insuf- ficient or excessive, adjust to the specified value.After the tire inflation pressure hasbeen adjusted, check the tires fordamage and air leaks.Be sure to put rubber caps on thevalves. I160A02P

8
DO-IT YOURSELF MAINTENANCE
25
Tires tend to wear unevenly over a long period of service. To make surethat the tires wear evenly as possible and for longer tire life, rotate the wheels in the sequence illustrated. Take the vehicle to an authorized HYUNDAI dealer to have the chance of the wheels properly adjusted.
CAUTION:
If the front wheels are of a different type from the rear and spare wheels, do not attempt to mountthe wheel for front onto rear. In this instance, use the type 2 wheel rotation method.
!
I240A01P-GAT
Rotation
Bias tires
Radial tires HSRFL151
HSRFL152

9 VEHICLE SPECIFICATIONS
2
2WD
1,885(74)
SHORT
3
VAN
4,695(184)
1,820(71)1,900(74)
2,810(110)
1,570(61)1,545(60)
Front Rear
J010A03P-GAT MEASUREMENT J010A02P-GAT MEASUREMENT
J020A02P-GATFUEL TANK SYSTEMmm (in.)
MINIBUS, VAN
Overall length Overall widthOverall height Wheel base Wheel tread
ITEMS FUEL TANK CAPACITYMINIBUS, VAN 65L TRUCK
70LLONG(1ton)
STANDARD
5085 (200)1820 (71)
3080 (121)
1570 (62) 1408 (55) EXTRA LONG (1.25 ton)
STANDARD
5415 (213)1820 (71)
3280 (129)
1570 (62)1408 (55)TRUCK
Overall length Overall width Wheel base Wheel tread
Front Rear
SUPER
mm(in.)
12

9

1,970(77)
6
VAN
3
VAN
5,035(198)

1,980(77)
3,080(121)

9
4,695(184)
1,885(74)
1,570(61)1,545(60)
4WD
4,825(189)

1,995(78)
1,565(61)1,560(61)
6
VAN
LONG
7

9
VEHICLE SPECIFICATIONS
5
J060A08P-GAT QUANTITY (LITER)
Minibus, Van : 1.3 0.8
Minibus : 13, Van : 10, Truck : 7.2As requiredAs required
Minibus, Van : 2.6, Truck : 1.7 As required
OIL & GREASE STANDARD
HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) MOBIL DEXRON-II or DIAMOND ATF SP-I DIAMOND ATF SP II PSF-3HIGH QUALITY ETHYLENE GLYCOL BASE FORALUMINUM RADIATORSAE J 1703 EQUIVALENTSAE J310a, MULTI-PURPOSE GREASE NLGI-2 OREQUIVALENT.API GL-4 (MS517-15) : SAE 90, 140API GL-5 (MS517-15) : SAE 80
ITEMS
MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL POWER STEERING OIL COOLANTCLUTCH & BRAKE FLUIDFRONT, REAR WHEEL BEARINGREAR AXLE STEERING GEAR BOX
GASOLINE DIESEL
GASOLINE
DIESEL 2.0
2.6 N/A : 2.4 2.5 4D56 TCI : 2.42.5 CRDi TCI : 3.2 7.53
2.6 N/A(long van): 8.5 2.6 N/A: 7 2.5 4D56 TCI(2WD) : 7.92.5 4D56 TCI(4WD) : 9.832.5 CRDi TCI(2WD) : 8.32.5 CRDi TCI(4WD) : 11.7

10
INDEX
3
D
DAY/NIGHT INSIDE REARVIEW MI RROR .............2-34
DEFROSTING/DEFOGGING ...................................2-43
DIGITAL CLOCK ...................................................... 2-37
DOOR LOCKS .......................................................... 1-12
DRINK HOLDER ....................................................... 2-35
DRIVING FOR ECONOMY ......................................3-25
DRIVING WITH ELECTRONIC DUAL-RANGE AUTOMATIC TRANSM ISSION ............................. 3-13
EEMISSION CONTROL SYSTEM ............................... 7-2
ENGINE ...................................................................... 9-3
ENGINE COMPARTMENT ......................... ................ 8-2
ENGINE COOLANT .................................................. 8-10
ENGINE COOLANT TEM PERATURE GAUGE.......2-12
ENGINE NUMBER ..................................................... 1-5
ENGINE OI L ............................................................... 8-7
ENGINE RPM ADJUSTMENT KNOB ......................2-24
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS .............. ...........................6-12
FFOUR-WHEEL DRIVE (4WD) ..................................3-15
FRONT DOOR EDGE WARNING LIGHT ...............2-25
FRONT DOOR WINDOW GLASS ...........................1-25
FRONT FOG LIGHT SWITCH .................................2-25FRONT/REAR WINDOW DEFROSTER
SWITCH .. 2-26
FUEL GAUGE ........................................................... 2-12
FUEL TANK CAPACITY ............................................. 9-2
FUSE PANEL DESCRIPTION ..................................4-40
GGENERAL CHECKS ................................................... 8-6
GOOD BRAKING PRACTICE ..................................3-22
HHAZARD WARNING SYSTEM................................ 2-26
HEADLIGHT AIMING ADJUSTMENT ......................4-29
HEADLIGHT LEVELING DEVICE SYSTEM ............2-23
HEADREST ............................................................... 1-37
HEATING AND COOLING CONTROL ....................2-38
HEATING CONTROLS ............................................. 2-42
HEIGHT ADJUSTABLE FRONT SEAT SHOULDER BELT ...................................................................... 1-41
HIGH-MOUNTED REAR STOP LIGHT ...................2-25
HOLD OPEN LOCK SYSTEM................................. 1-13
HOOD RELEASE ..................................................... 1-23
HORN ........................................................................ 2-37

10
INDEX
5
P
PARKING .................................................................. 3-21
PARKING BR AKE.................................................... 3-20
PARKING BRAKE LEVEL STROKE ........................8-23
POWER OUTLET ..................................................... 2-27
POWER WINDOW ................................................... 1-26
RREAR GATE ............................................................. 1-21
REAR HEATER AND AIR CONDITIONER ..............2-45
REAR ROOM LIGHT ................................................ 2-29
REAR SIDE, QUARTER WINDOW......................... 1-26
REAR SUNROOF ..................................................... 2-32
REMOTE FUEL-FILLER LID RELEASE ..................1-24
REMOVAL OF WATER FROM THE FUEL
FILTER ................................................................... 4-22
REPLACEMENT OF LIGHT BULBS ........................4-30
ROOF RACK ............................................................ 2-33
RUNNING-IN RECOMMENDATIONS ........................ 1-2
SSCHEDULED MAINTENANCE ................................... 6-4
SEAT BELTS ............................................................ 1-40
Pre-tensioner seat belt ......... ............................. ..... 1-44
SEAT WARMER ....................................................... 1-39SEATBACK HOLDER
............................................... 1-39
SEATS Auxiliary Seat ......................................................... 1-36
Fourth Seat ............................................................ 1-35
Front Seat .............................................................. 1-30
Making a flat Seat ................................................. 1-36
Second Seat .......................................................... 1-32
Third Seat .............................................................. 1-33
SIDE GATE ............................................................... 1-22
SLIDING WINDOW GLASS .....................................1-27
SMOOTH CORNERING . .......................................... 3-28
SPARE TIRE .............................................................. 4-3
SPARE TIRE ANTI-THEFT DEVICE .........................4-6
SPEEDOMETER ....................................................... 2-13
STARTING .................................................................. 3-4
STARTING AND STOPPING THE ENGINE FOR TURBO CHARGER OR TURBO CHARGER
INTERCOOLER ....................................................... 3-7
STEERING WHEEL TILT LEVER ............................1-48
STEREO SOUND SYSTEM .....................................2-49
SUNROOF ................................................................ 2-30
SUNSHADE .............................................................. 2-30
SUNVISOR ............................................................... 2-32
SUPPLEMENTAL RESTRAINT(AIRBAG) SYSTEM 1-49