Hyundai H-1 (Grand Starex) 2006 Owner's Manual

8
DO-IT YOURSELF MAINTENANCE
25
Pull the parking brake lever all the way up to check the number of "clicks" that the ratchet makes. One click repre-sents a lever movement of one notch. The lever should move the specified number of notches for normal brakeapplication. Parking brake lever stroke; If the parking brake lever stroke is not within the standard range(5 to 7notches), have the brake lever ad- justed at an authorized HYUNDAI dealer. D030A01P
TIRE
I150A03P-GAT Tire condition Check the tires for cuts, cracks and other damage. Replace the tires if there are deep cuts or cracks. Also check each tire for pieces of metal orpebbles.The use of worn tires can be verydangerous because of the greater chance of skidding or hydroplaning. The tread depth of the tires mustexceed 1.6 mm (0.06 in.) in order for the tires to meet the minimum re- quirement for use. If there are belt-line wear indicators on the tires, they will appear in six places on the surface of the tirethereby indicating that the tire no 1.6 mm (0.06 in.)
I090A01A
Wear indicator
Drive belts should be checked periodi-
cally for proper tension and adjusted ifnecessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deteriora-tion and replaced if necessary. Belt routing should also be checked to
be sure there is no interference be-tween the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted againafter two or three weeks to eliminate slack resulting from initial stretching after use.
NOTE: The drive belt tension for diesel
engine (2.5 CRDi only) is adjusted automatically.PARKING BRAKE LEVER STROKE
I230A01P-GAT

8DO-IT YOURSELF MAINTENANCE
26
Vehicle
MINIBUS
longer meets the minimum require- ment for use. When these wear indi-cators appear, the tires must be re- placed with new one. Confirm that the wheel nuts are tightened sufficiently.Refer to the section of this manual entitled "In case of emergency" for information concerning care of thetires.
!WARNING:
o Driving on worn-out tires is dan- gerous! Worn-out tires can cause loss of braking effectiveness, steering control and traction. When replacing tires, never mixradial and bias-ply tires on the same car. If you replace radial tires with bias-ply tires, they mustbe installed in sets of four.
o Your vehicle is equipped with
tires designed to provide for saferide and handling capability.Do not use a size and type of tireand wheel that is different from the one that is originally installed on your vehicle. I160A03P-GAT Tire inflation pressure
kg/cm² (psi)
Tire size
205/70R 15 215/80R 15205/70R 15C-6PR205/70R 15C-8PR Rear
2.8(40)2.2(32)2.8(40)4.5(65)
Front
2.8(40)2.2(32)2.8(40)2.8(40)
Vehicle VAN
TRUCK Tire size
205/70R 15C-8PR 195R 14C-6PR 195R 13C-8PR Rear
4.5(65) -
3.5(50)
Front
2.8(40)2.8(40) -
kg/cm² (psi)
Check the tire inflation pressure of all the tires while they are cold; if insuf- ficient or excessive, adjust to the specified value. After the tire inflationpressure has been adjusted, check the tires for damage and air leaks. Be sure to put rubber caps on the valves.
I160A02P
It can affect the safety and perfor- mance of your vehicle, whichcould lead to handling failure or rollover and serious injury. When replacing the tires, be sure to equip all four tires with the tire and wheel of the same size, type,tread, brand and load-carrying ca- pacity. If you nevertheless decide to equip your vehicle with anytire/wheel combination not rec- ommended by Hyundai for off- road driving, you should not usethese tires for highway driving.

8
DO-IT YOURSELF MAINTENANCE
27
Tires tend to wear unevenly over a long period of service. To make surethat the tires wear evenly as possible and for longer tire life, rotate the wheels in the sequence illustrated. Take the vehicle to an authorized HYUNDAI dealer to have the chance of the wheels properly adjusted.
CAUTION:
If the front wheels are of a different type from the rear and spare wheels, do not attempt to mountthe wheel for front onto rear. In this instance, use the type 2 wheel rotation method.
!
I240A01P-GAT
Rotation
Bias tires
Radial tires HSRFL151
HSRFL152

Measurement................................................................ 9-2
Engine ........................................................................... 9-3
Lubrication Chart .......................................................... 9-4
9
VEHICLE SPECIFICATIONS
9

9 VEHICLE SPECIFICATIONS
2
2WD
1,885(74)
SHORT
3
VAN
4,695(184)
1,820(71)1,900(74)
2,810(110)
1,570(61)1,545(60)
Front Rear
J010A03P-GAT MEASUREMENT J010A02P-GAT MEASUREMENT
J020A02P-GATFUEL TANK SYSTEMmm (in.)
MINIBUS, VAN
Overall length Overall widthOverall height Wheel base Wheel tread
ITEMS FUEL TANK CAPACITYMINIBUS, VAN 65L TRUCK
70LLONG(1ton)
STANDARD
5085 (200)1820 (71)
3080 (121)
1570 (62) 1408 (55) EXTRA LONG (1.25 ton)
STANDARD
5415 (213)1820 (71)
3280 (129)
1570 (62)1408 (55)TRUCK
Overall length Overall width Wheel base Wheel tread
Front Rear
SUPER
mm(in.)
12

9

1,970(77)
6
VAN
3
VAN
5,035(198)

1,980(77)
3,080(121)

9
4,695(184)
1,885(74)
1,570(61)1,545(60)
4WD
4,825(189)

1,995(78)
1,565(61)1,560(61)
6
VAN
LONG
7

9
VEHICLE SPECIFICATIONS
3ENGINE
J040A06P-GAT J050A02P-GPT ELECTRICAL 2.5 4D56
2,476 cc
20.5
Elec.:ATDC 9°±1°
Mech.:ATDC 7°±1° (A tropical region)
Mech.:ATDC 9°±1°
(Except a tropical region) 750 ± 100
ITEMS Engine typeTotal displacement Compression ratio Firing order Injection (or Ignition) timingIdle speed (RPM) 2.6 N/A
2,607 cc
22
1 - 3 - 4 - 2
ATDC 5°
850 ± 100DIESEL
GASOLINE (Minibus/Van) 12V-68AH MF
13.5V-110A12V-1.2 kw
* FOR USE ONLY IN COLD AREA
GASOLINE 2.4 DOHC
2,351 cc 10

BTDC 8°± 5° 750 ± 100
2.5 CRDi
2,497 cc
17.6
-
800 ± 100
ITEMS Bateria Alternador Motor arranque DIESEL
12V-90AH MF, 100AH MF*
12V- 2.2kw
2.5 CRDi 4D56 TCI(With A/CON) 4D56 TCI(Without A/CON) 12V-110A 12V-110A
12V-75A

9 VEHICLE SPECIFICATIONS
4
OIL & GREASE STANDARDSAE 30 (ABOVE 0°C) SAE 20W-40 (ABOVE -10°C)SAE 15W-40 (ABOVE -15°C)SAE 10W-30 (-20°C ~ 40°C)SAE 5W-30 (-25°C ~ 40°C)SAE 0W-30 (BELOW 10°C) *1SAE 30 (0°C ~ 40°C)SAE 20W-40 (ABOVE -10°C)SAE 15W-40 (ABOVE -15°C)SAE 10W-30 (-20°C~ 40°C)SAE 5W-30 (-25°C~ 40°C)SAE 0W-30 (BELOW 10°C) *1
*1. Restricted by driving condition and area. SAE 5W-20, 5W-30SAE 10W-30 (ABOVE -18°C)SAE 15W-40 (ABOVE -13°C)SAE 20W-50 (ABOVE -7°C)
NORMAL DRIVING CONDITIONSEVERE DRIVING CONDITIONLUBRCATION CHART
J060A08P-GAT
ITEM
ENGINE OIL ENGINE OIL CONSUMPTIONQUANTITY (LITER)
Engine Oil : 6.1 at Oil Pan : 4.9
Engine Oil : 7.4 at Oil Pan : 6.6 (MAX) 4.9 (MIN)
Engine Oil : 4.3 at Oil Pan : 4.0 (MAX) 3.0 (MIN)
at Oil Filter : 0.3
Max. 1L/ 1,500 km Max. 1L/ 1,000 km
API CF-4 or ABOVE ACEA B2 or B3 API CF-4 or ABOVE ACEA B2 or B3 API CF-4 or ABOVE ACEA B4 or ABOVE API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE
2.6 N/A(Diesel) 2.5 4D56 (Diesel) 2.5 CRDi (Diesel) 2.4 DOHC (Gasoline)
Recommends

9
VEHICLE SPECIFICATIONS
5
J060A08P-GAT QUANTITY (LITER)
Minibus, Van : 1.3 0.8
Minibus : 13, Van : 10, Truck : 7.2As requiredAs required
Minibus, Van : 2.6, Truck : 1.7 As required
OIL & GREASE STANDARD
HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) MOBIL DEXRON-II or DIAMOND ATF SP-I DIAMOND ATF SP II PSF-3HIGH QUALITY ETHYLENE GLYCOL BASE FORALUMINUM RADIATORSAE J 1703 EQUIVALENTSAE J310a, MULTI-PURPOSE GREASE NLGI-2 OREQUIVALENT.API GL-4 (MS517-15) : SAE 90, 140API GL-5 (MS517-15) : SAE 80
ITEMS
MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL POWER STEERING OIL COOLANTCLUTCH & BRAKE FLUIDFRONT, REAR WHEEL BEARINGREAR AXLE STEERING GEAR BOX
GASOLINE DIESEL
GASOLINE
DIESEL 2.0
2.6 N/A : 2.4 2.5 4D56 : 2.42.5 CRDi : 3.2 7.53
2.6 N/A(long van): 8.5 2.6 N/A: 7 2.5 4D56 (2WD) : 7.92.5 4D56 (4WD) : 9.832.5 CRDi (2WD) : 8.32.5 CRDi (4WD) : 11.7

INDEX
10
10

10INDEX
2
A ADJUSTABLE FRONT SEATS .................................. 1-32
AIR CONDITIONING CARE .......................................8-15
AIR CONDITI ONING SYSTEM .................................. 2-44
ALTIMETER ............................................................... 2-18
ANTENNA .................................................................. 2-73
ANTI-LOCK BRAKE SYSTEM ................................... 3-24
APPEARANCE CARE ................................................. 5-2
ASHTRAY .................................................................. 2-36
AUDIO FAULT CODE ................................................. 2-70
AUDIO SYSTEM Cassette Tape Player Operation (H240, H280)...................................................................... 2-54, 2-65
Compact Disc Player Operation (H260, H280) ...................................................................... 2-59, 2-67
Stereo Radio Operation (H240, H260, H280)
............................................................ 2-51, 2-56, 2-62
AUTOMATIC TRANSMISSION ..................................3-10
AUTOMATIC TRANSMISSION FLUID .......................8-18
AUXILIARY SEAT ...................................................... 1-38BBACK WARNING
SYSTEM ....................................... 3-25
BATTERY ................................................................... 8-13
BEFORE STARTING THE ENGINE ............................ 3-3
BI-LEVEL HEATING ................................................... 2-42
BLEEDING THE FUEL SYSTEM ............................. 4-21
BRAKE FLUID ............................................................ 8-17
BRAKE PEDAL .......................................................... 3-22
BRAKE SYSTEM ....................................................... 3-20
BULB WATTAGE ....................................................... 4-38
CCARE OF CASSETTE TAPES .................................. 2-72
CARE OF DI SC .......................................................... 2-71
CARRYING CHILDREN .............................................. 1-16
CATALYTIC CONVERTER ....... ................................... 7-3
CENTRAL DOOR LOCKS ..... .....................................1-15
CHANGING A FLAT TIRE ........................................... 4-7
CHANGING AND REPLACING FUSES .....................4-27
CHANGING THE CLIMATE CONTROL AIR FILTER . 8-16
CHECKING THE DRIVE BELTS ................................ 8-24
CHECKING THE FREEPLAY .....................................8-23
CHILD PROTECTION SLIDE DOOR ..........................1-16
CHILD RESTRAINT SYSTEM .................................... 1-46
CIGARETTE LIGHTER ............................................... 2-27
CLIMATE CONTROL AIR FILTER ............................. 2-47
CLUTCH FLUID .......................................................... 8-18