belt Hyundai H350 2016 Service Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2016, Model line: H350, Model: Hyundai H350 2016Pages: 473, PDF Size: 26.4 MB
Page 375 of 473
7-12
Maintenance
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE)
Number of months or driving distance, whichever comes first
Months24487296120144168192
Miles×1,0002037.5607590110130150
Km×1,000306090120150180210240
Cooling systemInspect "Coolant level and leak" every day
Inspect "Water pump" when replacing the drive belt
Raidator pressure capIIIIIIII
Engine coolant * 5At first, replace at 210,000 km (130,000 miles) or 10 years :
after that, replace every 30,000 km (20,000 miles) or 24 months * 6
Battery ConditionIIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Brake pedalIIIIIIII
Parking brakeIIIIIIII
Brake/Clutch fluidIRIRIRIR
Disc brakes and padsIIIIIIII
Power steering fluidIRIRIRIR
Power steering hosesIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 5
: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
* 6
: For your convenience, it can be replaced prior to its interval when you do maintenance of other items.
Page 377 of 473
7-14
Maintenance
NORMAL MAINTENANCE SCHEDULE (EXCEPT EUROPE)
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,00012.52537.55062.57587.5100
Km×1,000204060801001120140160
Drive belts *1
and idlerAt first, inspect 60,000 km (37,500 miles) or 48 months
After that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter * 2Replace every 10,000 km (6,200 miles) or 12 months
Air cleaner filterIRIRIRIR
Vapor hose and fuel filler capIIIIIIII
Vacuum hose (for EGR & throttle body) (if equipped)IIIIIIII
Fuel filter cartridge *3
* 4IRIRIRIR
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately rega rdless
of maintenance schedule and we recommend that you consult an authorized HYUNDAI dealer.
* 4
: Fuel filter warning light comes on, you should replace fuel filter before the next scheduled service.
Page 378 of 473
7-15
7
Maintenance
NORMAL MAINTENANCE SCHEDULE (EXCEPT EUROPE)
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,00012.52537.55062.57587.5100
Km×1,00020406080100120140160
Fuel lines, hoses and connectionsIIIIIIII
Cooling systemInspect “Coolant level and leak”every day
Inspect “Water pump”when replacing the drive belt
Engine coolant * 5At first, replace at 200,000 km (120,000 miles) or 10 years:
after that, replace every 40,000 km (25,000 miles) or 24 months * 6
Battery conditionIIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Brake pedalIIIIIIII
Parking brakeIIIIIIII
Brake fluidIIIIIIII
Disc brakes and padsIIIIIIII
Power steering hosesIIIIIIII
Power steering fluidIRIRIRIR
MAINTENANCE
INTERVALS
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*5
: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
* 6
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
MAINTENANCE ITEM
Page 382 of 473
7-19
7
Maintenance
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Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filterchanges are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel filter (cartridge)
A clogged filter can limit the speed at
which the vehicle may be driven,damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently.
After installing a new filter, run the
engine for several minutes, and
check for leaks at the connections.
We recommend that the fuel filter be
replaced by an authorized HYUNDAI
dealer.
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. We recommend that the fuel
lines, fuel hoses and connection be
replaced by an authorized HYUNDAI
dealer.
When you are inspecting the
belt, place the ignition switch in
the LOCK/OFF or ACC position.
CAUTION
In case the fuel filter is clogged
due to not conforming to the
maintenance period, the fuel
injection equipment may supply
the fuel insufficiently, which
may damage the fuel injectionequipment and cause the
engine to stall at worst cases.
CAUTION
Diesel only
Never work on injection system with engine running or within 30seconds after shutting off
engine. High pressure pump,
rail, injectors and high pressurepipes are subject to high pres-
sure even after the engine
stopped. The fuel jet produced
by fuel leaks may cause serious
injury, if it touch the body.
People using pacemakers
should not move than 30cm
closer to the ECU or wiring har-
ness within the engine room
while engine is running, sincethe high currents in the
Common Rail system produce
considerable magnetic fields.
WARNING
Page 384 of 473
7-21
7
Maintenance
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Manual transmission fluid (if equipped)
Inspect the manual transmission fluid according to the maintenance
schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake fluid
Check brake fluid level in the brake
fluid reservoir. The level should be
between “MIN” and “MAX” marks on
the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 4 specification.
Parking brake
Inspect the parking brake system
including the parking brake lever and
cables.
Brake discs, pads, calipers
and rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
For more information on checking
the pads or lining wear limit, refer to
the HYUNDAI web site. (http://brakeman
ual.hmc.co.kr)
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Power steering pump, belt and hoses
Check the power steering pump and
hoses for leakage and damage.
Replace any damaged or leaking
parts immediately. Inspect the power
steering belt (or drive belt) for evi-
dence of cuts, cracks, excessive
wear, oiliness and proper tension.
Replace or adjust it if necessary.
Air conditioning refrigerant (if equipped)
Check the air conditioning lines and
connections for leakage and dam-
age.
Page 413 of 473
7-50
Maintenance
4. Tire ply composition andmaterial
The number of layers or plies of rub-
ber-coated fabric are in the tire. Tire
manufacturers also must indicate the
materials in the tire, which include
steel, nylon, polyester, and others.
The letter "R" means radial ply con-
struction; the letter "D" means diago-
nal or bias ply construction; and theletter "B" means belted-bias ply con-
struction.
5. Maximum permissible infla-tion pressure
This number is the greatest amountof air pressure that should be put in
the tire. Do not exceed the maximum
permissible inflation pressure. Refer
to the Tire and Loading Information
label for recommended inflation
pressure.
6. Maximum load rating
This number indicates the maximum
load in kilograms and pounds that
can be carried by the tire. When
replacing the tires on the vehicle,
always use a tire that has the same
load rating as the factory installed
tire.
A vehicle’s electrical system is pro-
tected from electrical overload dam-
age by fuses.
This vehicle has 3 fuse panels, one
located in the driver’s side panel bol-
ster, the other in the engine compart-
ment near the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check
the appropriate circuit fuse. If a fuse
has blown, the element inside thefuse will be melted.
FFUU SSEE SS
1VQA4037
Normal
Normal Normal
Blown
Blown
Blown
Page 449 of 473
7-86
Maintenance
Cleaning the upholstery andinterior trim
Vinyl
Remove dust and loose dirt from
vinyl with a whisk broom or vacuum
cleaner. Clean vinyl surfaces with a
vinyl cleaner.
Fabric
Remove dust and loose dirt from fab-
ric with a whisk broom or vacuum
cleaner. Clean with a mild soap solu-
tion recommended for upholstery or
carpets. Remove fresh spots imme-
diately with a fabric spot cleaner. If
fresh spots do not receive immediate
attention, the fabric can be stained
and its color can be affected. Also, its
fire-resistant properties can be
reduced if the material is not proper-ly maintained.
Cleaning the lap/shoulder beltwebbing
Clean the belt webbing with any mild
soap solution recommended for
cleaning upholstery or carpet. Follow
the instructions provided with the
soap. Do not bleach or re-dye the
webbing because this may weakenit.
Cleaning the interior windowglass
If the interior glass surfaces of the
vehicle become fogged (that is, cov-
ered with an oily, greasy or waxy
film), they should be cleaned with
glass cleaner. Follow the directions
on the glass cleaner container.
Using anything but recom-
mended cleaners and proce-
dures may affect the fabric’sappearance and fire-resistant
properties.
CAUTION
When cleaning leather products
(steering wheel, seats etc.), use
neutral detergents or low alco-
hol content solutions. If you usehigh alcohol content solutions
or acid/alkaline detergents, the
color of the leather may fade or
the surface may get stripped
off.
CAUTION
Do not scrape or scratch the
inside of the rear window. This
may result in damage to the rear
window defroster grid.
CAUTION
Page 469 of 473
I-4Fuses .............................................................................7-50
Alternator fuse ...........................................................7-54
Fuse/Relay panel description .....................................7-55
Inner panel fuse replacement .....................................7-52
Multi fuse ...................................................................7-54
Glass break hammer .....................................................6-26
Gross vehicle weight ......................................................8-6
Hazard warning flasher .........................................3-95, 6-2
Hood .............................................................................3-30 Closing the hood ........................................................3-31
Opening the hood.......................................................3-30
How vehicle audio works ...............................................4-2
If the engine overheats ...................................................6-7
If the engine will not start ..............................................6-3
Important safety precautions ..........................................2-2 Air bag hazards ............................................................2-2
Always wear your seat belt..........................................2-2
Control your speed.......................................................2-3
Driver's distraction .......................................................2-2
Keep your vehicle in safe conditions ..........................2-3 In case of an emergency while driving ..........................6-2
If the engine stalls at a crossroad or crossing..............6-3
If the engine stalls while driving .................................6-2
If you have a flat tire while driving.............................6-3
Instrument cluster .........................................................3-43
Gauges and indicators................................................3-44
Instrument panel illumination....................................3-44
Interior features...........................................................3-126 Ashtray .....................................................................3-127
Cigarette lighter .......................................................3-126
Cup holder ...............................................................3-127
Power outlet .............................................................3-128
Sunvisor ...................................................................3-128
Interior light ................................................................3-106 Cargo bed lamp ........................................................3-108
Map lamp .................................................................3-106
Reading lamp ...........................................................3-107
Rear step lamp .........................................................3-108
Room lamp...............................................................3-108
Interior overview (Left side) ..........................................1-8
Interior overview (Right side) ........................................1-9
ISG (Idle stop and go) system ........................................5-8
Auto start ...................................................................5-10
Auto stop......................................................................5-9
Condition of ISG system operation ...........................5-11
ISG system deactivation ............................................5-12
ISG system malfunction ............................................5-13
Index
G
H
I
Page 472 of 473
I-7
Scheduled maintenance services ..................................7-10
Maintenance under severe usage conditions .............7-17
Normal maintenance schedule (except Europe) ........7-14
Normal maintenance schedule (for Europe) ..............7-11
Seat belts ......................................................................2-13 2 point static belt (for rear passengers.......................2-18
Lap/shoulder belt (for front passengers)....................2-16
Seat belt precautions ..................................................2-22
Seat belt restraint system ...........................................2-13
Seats ................................................................................2-4
Front passenger's seats .................................................2-5
Passenger seat capacity label .....................................2-13
Rear seats ...................................................................2-12
Safety precautions........................................................2-4
Special driving conditions ............................................5-44
Steering wheel ..............................................................3-37 Horn ...........................................................................3-38
Power steering ...........................................................3-37
Tilt & telescopic steering ...........................................3-37
Storage compartment ..................................................3-123
Console storage........................................................3-124
Glove box.................................................................3-125
Overhead storage .....................................................3-123
Storage space above the headliner...........................3-124
Sunglass holder ........................................................3-125 Theft-alarm system .........................................................3-9
Armed stage ...............................................................3-10
Disarmed stage ...........................................................3-11
Theft-alarm stage .......................................................3-10
Tire specification and pressure label ............................8-11
Tires and wheels ...........................................................7-42 Checking tire inflation pressure.................................7-43
Recommended cold tire inflation pressures ..............7-42
Tire care .....................................................................7-42
Tire maintenance........................................................7-47
Tire replacement ........................................................7-46
Tire rotation ...............................................................7-44
Tire sidewall labeling.................................................7-48
Tire traction................................................................7-47
Wheel alignment and tire balance .............................7-45
Wheel replacement ....................................................7-47
Tires and wheels .............................................................8-5
Towing ..........................................................................6-19 Emergency towing .....................................................6-20
Removable towing hook ............................................6-20
Towing service ...........................................................6-19
Trailer towing ...............................................................5-52
Driving with a trailer .................................................5-55
If you do decide to pull a trailer ................................5-59
Maintenance when trailer towing ..............................5-58
Safety chains .............................................................5-54
I
Index
TS