air condition Hyundai Ioniq Hybrid 2020 - RHD (UK, Australia) Service Manual

6-10
What to do in an emergency
To prevent damage to your vehicle:
Only use a 12-volt power supply
(battery or jumper system) to
jump start your vehicle.
Do not attempt to jump start
your vehicle by push-starting.
Information
An inappropriately disposed
battery can be harmful to the
environment and human
health. Dispose the battery
according to your local law(s)
or regulations.
Jump starting procedure
1. Position the vehicles close enough
that the jumper cables will reach,
but do not allow the vehicles to
touch.
2. Avoid fans or any moving parts in
the engine compartment at all
times, even when the vehicles are
turned off.
3. Turn off all electrical devices such
as radios, lights, air conditioning,
etc. Put the vehicles in P (Park)
and set the parking brake. Turn
both vehicles OFF.
Information
Your vehicle has a battery in the lug-
gage compartment, but when you
jump start your vehicle, use the
jumper terminal in the engine com-
partment.
i
i
NOTICE
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(Continued)
NEVER attempt to recharge
the battery when the vehicle’s
battery cables are connected
to the battery.
The electrical ignition system
works with high voltage.
NEVER touch these compo-
nents with the engine running
or when the Engine Start/Stop
button is in the ON position.
Do not allow the (+) and (-)
jumper cables to touch. It may
cause sparks.
The battery may rupture or
explode when you jump start
with a low or frozen battery.

6-12
What to do in an emergency
If your temperature gauge indicates
overheating, you experience a loss
of power, or hear loud pinging or
knocking, the engine may be over-
heating. If this happens, you should:
1. Pull off the road and stop as soon
as it is safe to do so.
2. Place the shift lever in P (Park)
and set the parking brake3. Make sure that there is no hot
steam gushing out of the engine
compartment. When it is safe to
do so, open the engine compart-
ment, and check the water-pump
connector. When the water-pump
connector is disconnected, stop
the engine, re-connect the water-
pump connector, and then re-start
the engine.
4. Set the temperature and the air
flow to the maximum, and turn ON
the air conditioner.5. When the Service warning light
( ) illuminates on the instru-
ment cluster, immediately stop the
engine, and contact an authorised
HYUNDAI dealer. When the
engine warning light ( ) illumi-
nates, or when the coolant or hot
steams gush out of the engine
compartment, leave the engine
compartment opened, whilst run-
ning the engine. This is to ventilate
the engine compartment and to
cool down the engine.
6. Check the coolant temperature
gauge on the instrument cluster to
make sure the coolant temperature
is sufficiently cooled down. Check
the coolant level. When it is insuffi-
cient, check its connection with the
radiator, the heater hose, and the
water pump for any leakage. When
there is no leakage, add the
coolant. However, if the problems
persists, such as the illumination of
the warning lights, leakages, or the
cooling-fan malfunction, which may
overheat the engine, immediately
stop the engine, and have your
vehicle checked by an authorised
HYUNDAI dealer.
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Whilst the engine is
running, keep hands,
clothing and tools
away from the mov-
ing parts such as the
cooling fan and drive
belt to prevent seri-
ous injury.
WARNING
OAE066005

6-25
What to do in an emergency
6
When driving with the compact spare
tyre mounted to your vehicle:
Check the tyre pressure after
installing the compact spare tyre.
The compact spare tyre should be
inflated to 420 kPa (60 psi).
Do not take this vehicle through an
automatic car wash whilst the com-
pact spare tyre is installed.
Do not use the compact spare tyre
on any other vehicle because this
tyre has been designed especially
for your vehicle.
The compact spare tyre's tread life
is shorter than a regular tyre.
Inspect your compact spare tyre
regularly and replace worn com-
pact spare tyres with the same size
and design, mounted on the same
wheel.
Do not use more than one compact
spare tyre at a time.
Do not tow a trailer whilst the com-
pact spare tyre is installed.When the original tyre and wheel
are repaired and reinstalled on the
vehicle, the lug nut torque must be
set correctly. The correct lug nut
tightening torque is 11~13 kgf.m
(79~94 lbf.ft).NOTICE
To prevent damaging the com-
pact spare tyre and your vehi-
cle:
Drive slowly enough for the
road conditions to avoid all
hazards, such as a potholes
or debris.
Avoid driving over obstacles.
The compact spare tyre diam-
eter is smaller than the diame-
ter of a conventional tyre and
reduces the ground clearance
approximately 25 mm (1 inch).
Do not use tyre chains on the
compact spare tyre. Because
of the smaller size, a tyre
chain will not fit properly.
Do not use the compact spare
tyre on any other wheels, nor
should standard tyres, snow
tyres, wheel covers or trim
rings be used with the com-
pact spare wheel.
CAUTION

7
Maintenance
7
Maintenance
Engine compartment .............................................7-3
Maintenance services ...........................................7-5
Owner's responsibility ......................................................7-5
Owner maintenance precautions ..................................7-5
Owner maintenance ...............................................7-6
How to Disconnect the (-) Cable for
Regular Maintenance .......................................................7-6
Owner maintenance schedule ........................................7-7
Scheduled maintenance services.........................7-8
Normal maintenance schedule .......................................7-9
Maintenance under severe usage conditions ..........7-13
Explanation of scheduled maintenance items .7-15
Engine oil ..............................................................7-17
Checking the engine oil level .......................................7-17
Checking the engine oil and filter ..............................7-18
Engine coolant/inverter coolantz .....................7-19
Checking the coolant level ...........................................7-19
Changing coolant.............................................................7-22
Brake fluid ............................................................7-23
Checking the brake fluid level .....................................7-23
Hybrid Starter & Generator (HSG) belt ............7-23
Checking the hybrid starter & generator (HSG)
belt ......................................................................................7-23
Washer fluid .........................................................7-24
Checking the washer fluid level ..................................7-24
Air cleaner ............................................................7-25
Parking brake .......................................................7-25
Checking the parking brake .........................................7-25
Filter replacement ...........................................................7-25
Climate control air filter .....................................7-27
Filter inspection ...............................................................7-27
Wiper blades .........................................................7-29
Blade inspection ..............................................................7-29
Blade replacement ..........................................................7-29
Battery (12 volt, plug-in hybrid vehicle) .........7-32
For best battery service................................................7-33
Battery capacity label ....................................................7-34
Battery recharging .........................................................7-34
Reset features .................................................................7-35
7

7-7
7
Maintenance
Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check the coolant level in the
engine coolant reservoir.
Check the windscreen washer fluid
level.
Check for low or under-inflated
tyres.
Whilst operating your vehicle:
Note any changes in the sound of
the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering
wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-
tion.
Notice if your vehicle constantly
turns slightly or “pulls” to one side
when travelling on smooth, level
road.
When stopping, listen and check
for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the
operation of your transmission
occurs, check the transmission
fluid level.
Check the dual clutch transmission
P (Park) function.
Check the parking brake.
Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the engine
coolant reservoir.
Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.
Check the inflation pressures of all
tyres including the spare for tyres
that are worn, show uneven wear,
or are damaged.
Check for loose wheel lug nuts.
At least twice a year:
(i.e., every Spring and Autumn)
Check radiator, heater and air condi-
tioning hoses for leaks or damage.
Check windscreen washer spray
and wiper operation. Clean wiper
blades with a clean cloth damp-
ened with washer fluid.
Check headlamp alignment.
Check muffler, exhaust pipes,
shields and clamps.
Check the seat belts for wear and
function. Be careful when checking your
engine coolant/inverter coolant
level when the engine is hot.
This may result in coolant being
blown out of the opening and
cause serious burns and other
injuries.
WARNING

7-8
Maintenance
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and bonnet
hinges.
Lubricate door and bonnet locks
and latches.
Lubricate door rubber weather
strips.
Check the air conditioning system.
Inspect and lubricate automatic
dual clutch transmission linkage
and controls.
Clean the battery and terminals.
Check the brake fluid level.Follow Normal Maintenance Schedule
if the vehicle is usually operated where
none of the following conditions apply.
If any of the following conditions apply,
you must follow the Maintenance
Under Severe Usage Conditions.
Repeated driving short distance of
less than 8 km (5 miles) in normal
temperature or less than 16 km
(10miles) in freezing temperature
Extensive engine idling or low
speed driving for long distances
Driving on rough, dusty, muddy,
unpaved, graveled or salt-spread
roads
Driving in areas using salt or other
corrosive materials or in very cold
weather
Driving in heavy dust condition
Driving in heavy traffic area
Driving on uphill, downhill, or
mountain road repeatedly Towing a trailer or using a camper,
or roof rack
Driving as a patrol car, taxi, other
commercial use of vehicle towing
Driving over 170 km/h (106
miles/h)
Frequently driving in stop-and-go
conditions
If your vehicle is operated under the
above conditions, you should
inspect, replace or refill more fre-
quently than the following Normal
Maintenance Schedule. After the
periods or distance shown in the
chart, continue to follow the pre-
scribed maintenance intervals.
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7-12
Maintenance
Normal maintenance schedule
Number of months or driving distance, whichever comes first
Months1224364860728496
Km×1,000153045607590105120
Steering gear rack, linkage and bootsIIIIIIII
Driveshaft and bootsIIII
Tyre (pressure & tread wear) IIIIIIII
Front suspension ball jointsIIIIIIII
Bolt and nuts on chassis and bodyIIIIIIII
Air conditioner refrigerant IIIIIIII
Air conditioner compressorIIIIIIII
Climate control air filterIIIIIIII
Exhaust systemIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.

7-13
7
Maintenance
Maintenance under severe usage conditions
The following items must be serviced more frequently on vehicle mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance
operationMaintenance intervalsDriving condition
Engine oil and engine oil filterRReplace every 7,500 km or 6 monthsA, B, C, D, E,
F, G, H, I, J, K
Air cleaner filterRReplace more frequently
depending on the conditionC, E
Spark plugs RReplace more frequently
depending on the conditionA, B, H, I
HSG (Hybrid Starter & Generator) belt
REvery 45,000 km or 24 months
C, D, E, K
IEvery 15,000 km or 12 months
Dual clutch transmission fluidREvery 120,000 kmC, D, E, F, G, H, I, J

7-14
Maintenance
Maintenance itemMaintenance
operationMaintenance intervalsDriving condition
Steering gear rack, linkage and bootsIInspect more frequently
depending on the conditionC, D, E, F, G
Front suspension ball jointsIInspect more frequently
depending on the conditionC, D, E, F, G
Disc brakes and pads, calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H
Parking brakeIInspect more frequently
depending on the conditionC, D, G, H
Driveshaft and bootsIInspect more frequently
depending on the conditionC, D, E, F, G, H, I
Climate control air filterRReplace more frequently
depending on the conditionC, E
Maintenance under severe usage conditions
Severe driving conditions
A : Repeatedly driving short distance of less than 8 km (5 miles)
in normal temperature or less than 16 km (10 miles) in freez-
ing temperature
B : Extensive engine idling or low speed driving for long distances
C : Driving on rough, dusty, muddy, unpaved, graveled or salt
spread roads
D : Driving in areas using salt or other corrosive materials or in
very cold weather
E : Driving in heavy dust conditionsF : Driving in heavy traffic area
G : Driving on uphill, downhill, or mountain roads repeatedly
H : Towing a trailer, or using a camper or roof rack
I : Driving as a patrol car, taxi, other commercial use or vehicle
towing
J : Driving over 170 km/h (106 mile/h)
K : Frequently driving in stop-and-go conditions

7-16
Maintenance
Dual clutch transmission fluid
The dual clutch transmission fluid
should be inspected according to the
intervals specified in the mainte-
nance schedule.
Engine clutch actuator fluid
The engine clutch actuator fluid level
should be inspected or replaced to
the intervals specified in the mainte-
nance schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake fluid
Check the brake fluid level in the
brake fluid reservoir. The level should
be between the MIN and the MAX
marks on the side of the reservoir.
Use only hydraulic brake fluid con-
forming to DOT 3 or DOT 4 specifi-
cation.
Parking brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake discs, pads, calipers
and rotors
Check the pads, the disc, and the
rotor for any excessive wear-out.
Inspect calipers for any fluid leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and the
hybrid system off, check for exces-
sive free-play in the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage.
Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage.