clutch Hyundai Kona 2018 Workshop Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2018, Model line: Kona, Model: Hyundai Kona 2018Pages: 523, PDF Size: 33.6 MB
Page 411 of 523

6-44
What to do in an emergency
Always follow these emergency tow- ing precautions:
Place the ignition switch in theACC position so the steering wheel
is not locked.
Place the shift lever in N (Neutral).
Release the parking brake.
Depress the brake pedal with more force than normal as you will have
reduced braking performance.
More steering effort will be required because the power steer-
ing system will be disabled.
Use a vehicle heavier than your own to tow your vehicle.
The drivers of both vehicles should communicate with each other fre-
quently.
Before emergency towing, check that the hook is not broken or dam-aged.
Fasten the towing cable or chain securely to the hook.
Do not jerk the hook. Apply steady and even force. Use a towing cable or chain less
than 5 m (16 feet) long. Attach awhite or red cloth (about 30 cm (12inches) wide) in the middle of the
cable or chain for easy visibility.
Drive carefully so the towing cable or chain remains tight during tow-ing.
Before towing, check the dual clutch transmission for fluid leaks
under your vehicle. If the dual
clutch transmission fluid is leaking,
flatbed equipment or a towing dolly
must be used.
OOS067027 To avoid damage to your vehicle
and vehicle components when
towing:
Always pull straight ahead
when using the towing hooks.
Do not pull from the side or at
a vertical angle.
Do not use the towing hooks
to pull a vehicle out of mud,
sand or other conditions from
which the vehicle cannot be
driven out under its own
power.
Limit the vehicle speed to 15 km/h (10 mph) and driveless than 1.5 km (1 mile) when
towing to avoid serious dam-
age to the dual clutch trans-mission.
CAUTION
Page 413 of 523

7
Maintenance
7
Maintenance
Engine compartment .............................................7-3
Maintenance services ...........................................7-4Owner's responsibility ......................................................7-4
Owner maintenance precautions ..................................7-4
Owner maintenance ...............................................7-5 Owner maintenance schedule ........................................7-5
Scheduled maintenance services.........................7-7 Normal Maintenance Schedule
(Gasoline Engine, for Europe) ........................................7-8
Maintenance Under Severe Usage
and Low Mileage Conditions
(Gasoline Engine, for Europe)......................................7-11Normal Maintenance Schedule
(Gasoline Engine, except Europe) ...............................7-13
Maintenance Under Severe Usage
and Low Mileage Conditions
(Gasoline Engine, except Europe) ...............................7-17
Explanation of scheduled maintenance items .7-19
Engine oil ..............................................................7-21 Checking the engine oil level (Gasoline engine) .....7-21
Checking the engine oil and filter ..............................7-23 Engine coolant......................................................7-23
Checking the engine coolant level..............................7-23
Changing the engine coolant .......................................7-25
Brake/clutch fluid ................................................7-26 Checking the brake/clutch fluid level ........................7-26
Washer fluid .........................................................7-27 Checking the washer fluid level ..................................7-27
Parking brake .......................................................7-27 Checking the parking brake .........................................7-27
Air cleaner ............................................................7-28 Filter replacement ...........................................................7-28
Climate control air filter .....................................7-29 Filter inspection ...............................................................7-29
Filter replacement ...........................................................7-29
Wiper blades .........................................................7-30 Blade inspection ..............................................................7-30
Blade replacement ..........................................................7-30
Battery...................................................................7-32 For best battery service................................................7-33
Battery capacity label ....................................................7-34
Battery recharging .........................................................7-34
Reset items .......................................................................7-35
7
Page 415 of 523

7-3
7
Maintenance
EENN GGIINN EE CC OO MM PPAA RRTTMM EENN TT
1. Engine coolant reservoir/
Engine coolant cap
2. Fuse box
3. Battery
4. Brake/clutch fluid reservoir
5. Air cleaner
6. Engine oil dipstick
7. Engine oil filler cap
8. Windshield washer fluid reservoir
The actual engine compartment in the
vehicle may differ from the illustration.
OOS077070L/OOS077001
■■Gasoline Engine (Kappa 1.0 T-GDI)
■■
Gasoline Engine (Gamma 1.6 T-GDI)
Page 417 of 523

7-5
7
Maintenance
OOWW NNEERR MM AAIINN TTEENN AANN CCEE
The following lists are vehicle checks and inspections that should be per-
formed by the owner or an authorized
HYUNDAI dealer at the frequencies
indicated to help ensure safe, depend-
able operation of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer
as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labor, parts and lubricants used.
Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check the coolant level in the
engine coolant reservoir.
Check the windshield washer fluid level.
Check for low or under-inflated tires.
Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the propertools and equipment to do the
work, we
recommend that the
system be serviced by an author-
ized HYUNDAI dealer. ALWAYS
follow these precautions for
performing maintenance work:
Park your vehicle on level
ground, move the shift lever
into the P (Park, for dual
clutch transmission vehicle)
position or neutral (for manu-
al transmission vehicle) posi-
tion, apply the parking brake,
and place the ignition switchin the LOCK/ OFF position.
Block the tires (front and back)
to prevent the vehicle from
moving.
Remove loose clothing or jew-
elry that can become entan-
gled in moving parts.
WARNING If you must run the engine
during maintenance, do so
out doors or in an area withplenty of ventilation.
Keep flames, sparks, or smok-
ing materials away from the
battery and fuel-related parts.
Be careful when checking your
engine coolant level when the
engine is hot. This may result in
coolant being blown out of theopening and cause serious
burns and other injuries.
WARNING
Page 418 of 523

7-6
Maintenance
While operating your vehicle:
Note any changes in the sound ofthe exhaust or any smell of exhaust
fumes in the vehicle.
Check for vibrations in the steering wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side when
traveling on smooth, level road.
When stopping, listen and check for unusual sounds, pulling to one side,
increased brake pedal travel or
“hard-to-push” brake pedal.
If any slipping or changes in the operation of your transmission
occurs, check the transmission fluid
level.
Check the dual clutch transmission P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the enginecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flashers.
Check the inflation pressures of all tires including the spare for tires
that are worn, show uneven wear,or are damaged.
Check for loose wheel lug nuts.
At least twice a year: (i.e., every Spring and Autumn)
Check radiator, heater and air condi- tioning hoses for leaks or damage.
Check windshield washer spray and wiper operation. Clean wiper
blades with a clean cloth damp-
ened with washer fluid.
Check headlamp alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the seat belts for wear and function.
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and hoodhinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weather strips.
Check the air conditioning system.
Inspect and lubricate dual clutch transmission linkage and controls.
Clean the battery and terminals.
Check the brake fluid level.
Page 421 of 523

7-9
7
Maintenance
Normal Maintenance Schedule (Gasoline Engine, for Europe) (Cont.)
Months24487296120144168192
Miles x 1,00020406080100120140160
Km x 1,000306090120150180210240
Fuel lines, hoses and connectionsIIII
Cooling system
Inspect “Coolant level adjustment and leak” every day.
At first, inspect 60,000 km (40,000 miles) or 48 months
after that, inspect every 30,000 km (20,000 miles) or 24 months
Engine coolant * 5At first, replace at 210,000 km (120,000 miles) or 10 years :
after that, replace every 30,000 km (20,000 miles) or 24 months * 6
Battery conditionIIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Parking brakeIIIIIIII
Brake/clutch fluidRRRRRRRR
Disc brakes and padsIIIIIIII
Steering gear rack, linkage and bootsIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 5
: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
* 6
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
Page 422 of 523

Maintenance
7-10
Normal Maintenance Schedule (Gasoline Engine, for Europe) (Cont.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*7
: Manual transaxle/dual clutch transmission fluid, transfer case oil and differential oil should be changed anytime they have be en
submerged in water.
* 8
: Inspect for excessive valve noise and/or engine vibration and adjust if necessary.We recommend that the system be checked
by an authorized HYUNDAI dealer.
Months24487296120144168192
Miles x 1,00020406080100120140160
Km x 1,000306090120150180210240
Driveshaft and bootsIIIIIIII
Tire (pressure & tread wear)IIIIIIII
Front suspension ball jointsIIIIIIII
Air conditioner refrigerant IIIIIIII
Air conditioner compressor IIIIIIII
Climate control air filter RRRRRRRR
Manual transmission fluid * 7IIII
Dual clutch transmission fluid * 7IIII
Valve clearance (1.6 T-GDI) *8II
Exhaust systemIIIIIIII
Trasnfer case oil (4WD) *7IIII
Rear differential oil (4WD) * 7IIII
Propeller shaft (4WD)IIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
Page 424 of 523

Maintenance
7-12
Severe driving conditions
A : Repeatedly driving short distance of less than 8 km (5 miles)
in normal temperature or less than 16 km (10 miles) in freez-
ing temperature
B : Extensive engine idling or low speed driving for long dis- tances
C : Driving on rough, dusty, muddy, unpaved, graveled or salt spread roads
D : Driving in areas using salt or other corrosive materials or in very cold weather E : Driving in the heavy dust condition
F : Driving in heavy traffic area
G : Driving on uphill, downhill, or mountain roads repeatedly
H : Towing a trailer, or using a camper or roof rack
I : Driving as patrol car, taxi, commercial car or vehicle towing
J : Driving over 170 km/h (106 mile/h)
K : Frequently driving in stop-and-go conditions and under
15,000 km per year.
Maintenance itemMaintenance
operationMaintenance intervalsDriving condition
Dual clutch transmission fluidREvery 120,000 km (80,000 miles)C, D, E, F, G, H, I, J
Rear differential oil (4WD)REvery 120,000 km (80,000 miles)C, D, E, G, I, K, H
Transfer case oil (4WD)REvery 120,000 km (80,000 miles)C, D, E, G, I, K, H
Propeller shaft (4WD)IEvery 20,000 km (12,500 miles) or 12 monthsC, E
Page 427 of 523

7-15
7
Maintenance
Normal Maintenance Schedule (Gasoline Engine, except Europe) (Cont.)
Months1224364860728496
Miles x 1,0001020304050607080
Km x 1,000153045607590105120
Battery conditionIIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Parking brakeIIIIIIII
Brake/clutch fluidIIIIIIII
Disc brakes and padsIIIIIIII
Steering gear rack, linkage and bootsIIIIIIII
Driveshaft and bootsIIII
Tire (pressure & tread wear)IIIIIIII
Front suspension ball jointsIIIIIIII
Air conditioner refrigerantIIIIIIII
Air conditioner compressor IIIIIIII
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
MAINTENANCEINTERVALS
MAINTENANCEITEM
Page 428 of 523

Maintenance
7-16
Normal Maintenance Schedule (Gasoline Engine, except Europe) (Cont.)
Months1224364860728496
Miles x 1,0001020304050607080
Km x 1,000153045607590105120
Climate control air filter RRRRRRRR
Manual transmission fluid *7II
Dual clutch transmission fluid * 7II
Valve clearance (1.6 T-GDI) *8I
Exhaust systemIIII
Trasnfer case oil (4WD) *8II
Rear differential oil (4WD) * 8II
Propeller shaft (4WD)IIIIIIII
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*7
: Manual transaxle/dual clutch transmission fluid, transfer case oil and differential oil should be changed anytime they have be en
submerged in water.
* 8
: Inspect for excessive valve noise and/or engine vibration and adjust if necessary.We recommend that the system be checked
by an authorized HYUNDAI dealer.
MAINTENANCE INTERVALS
MAINTENANCEITEM