Charge Hyundai Kona EV 2019 Service Manual

7-23
7
Maintenance
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To prevent SERIOUS INJURY or
DEATH to you or bystanders,
always follow these precautions
when working near or handling
the battery:
Always read and follow
instructions carefully
when handling a battery.Wear eye protection
designed to protect the
eyes from acid splashes.
Keep all flames, sparks,
or smoking materials
away from the battery.
Hydrogen is always pres- ent in battery cells, is
highly combustible, and
may explode if ignited.
Keep batteries out of
reach of children.
WARNING Batteries contain sulfu-
ric acid which is highly
corrosive. Do not allow
acid to contact your
eyes, skin or clothing.
If acid gets into your eyes, flush
your eyes with clean water for at
least 15 minutes and get imme-
diate medical attention. If acid
gets on your skin, thoroughly
wash the area. If you feel pain or
a burning sensation, get med-
ical attention immediately.
When lifting a plastic-cased
battery, excessive pressure
on the case may cause battery
acid to leak. Lift with a battery
carrier or with your hands on
opposite corners.
Do not attempt to jump start
your vehicle if your battery is
frozen.
NEVER attempt to recharge
the battery when the vehicle’s
battery cables are connected
to the battery.
The electrical ignition system
works with high voltage.
NEVER touch these compo-
nents with the vehicle ON
( indicator ON) or when
the POWER button is in the
ON position.
CALIFORNIA PROPOSITION 65
WARNING
Battery posts, terminals, and
related accessories contain
lead and lead compounds,
chemicals known to the State of
California to cause cancer, birth
defects and reproductive harm.
Batteries also contain other
chemicals known to the State of
California to cause cancer.
Wash hands after handling.
WARNING

7-24
Maintenance
When you do not use the vehicle for a long time in a low tempera-
ture area, disconnect the battery
and keep it indoors.
Always charge the battery fully to prevent battery case damage
in low temperature areas.
For Best Battery Service
Keep the battery securely mount-ed.
Keep the battery top clean and dry.
Keep the terminals and connec- tions clean, tight, and coated with
petroleum jelly or terminal grease.
Rinse any spilled acid from the bat- tery immediately with a solution of
water and baking soda.
Battery RechargingNOTICE
Always follow these instruc-
tions when recharging your
vehicle's battery to avoid the
risk of SERIOUS INJURY or
DEATH from explosions or acid
burns:
Before performing mainte-
nance or recharging the bat-
tery, turn off all accessories
and place the POWER button
to the OFF position.
Keep all flames, sparks, or
smoking materials away from
the battery.
Always work outdoors or in an
area with plenty of ventilation.
Wear eye protection when
checking the battery during
charging.
The battery must be removed
from the vehicle and placed in
a well ventilated area.
WARNING
OOSEV078035

7-25
7
Maintenance
By jump starting
After a jump start from a good bat-
tery, drive the vehicle for 20-30 min-
utes before it is shutoff. The vehicle
may not restart if you shut it off
before the battery had a chance to
adequately recharge. See "Jump
Starting" in chapter 6 for more infor-
mation on jump starting procedures.
Information
An inappropriately disposedbattery can be harmful to
the environment and human
health. Dispose of the bat-
tery according to your local
law(s) or regulation.
Reset Features
Some items need to be reset after
the battery has been discharged or
the battery has been disconnected.
Power Windows
Trip Computer
Climate Control System
Clock
Audio System
Sunroof
i
Watch the battery during
charging, and stop or reduce
the charging rate if the battery
cells begin boiling violently.
The negative battery cable
must be removed first and
installed last when the battery
is disconnected. Disconnect
the battery charger in the fol-
lowing order:
(1) Turn off the battery charg-
er main switch.
(2) Unhook the negative
clamp from the negative
battery terminal.
(3) Unhook the positive clamp from the positive battery
terminal.
Always use a genuine
HYUNDAI approved battery
when you replace the battery.

7-47
7
Maintenance
Fuse NameFuse RatingProtected Component
INTERIORLAMP7.5AGlove Box Lamp, Vanity Lamp LH/RH, Room Lamp, Overhead Console Lamp,
Wiresess Charger Unit, Luggage Lamp
MEMORY 27.5AVess Unit (Speaker), Electronic Refrigerant Reduced Pressure Valve
B/ALARMHORN10ANot Used
MEMORY 110AA/C Control Module, Head Up Display, Instrument Cluster, BCM, Rain Sensor
SPARE20ASpare
AMP30AAMP
MODULE 67.5ASmart Key Control Module, BCM
MDPS7.5AMDPS Unit
MODULE 17.5AActive Air Flap, Hazard Switch, Data Link Connector, ICM Relay Box (Outside Mirror Folding/Unfolding Relay)
MODULE 77.5AFront Air Ventilation Seat Module, Front Seat Warmer Module
A/BAG IND7.5AInstrument Cluster, A/C Control Module
BRAKE
SWITCH7.5AStop Lamp Switch, Smart Key Control Module
Instrument panel fuse panel

7-49
7
Maintenance
Fuse NameFuse RatingProtected Component
MODULE 210AWiresess Charger Unit, Smart Key Control Module, BCM, Audio, A/V & Navigation Head Unit,
Power Outlet #1, AMP, Power Outside Mirror Switch
WASHER15AMuntifunction Switch
WIPER
(LO/HI)10ABCM
WIPER RR15ARear Wiper Relay, Rear Wiper Motor
WIPER FRT25AFront Wiper Motor, E/R Junction Block (Front Wiper(Low) Relay)
HEATED
MIRROR10ADriver/Passenger Power Outside Mirror, A/C Control Module
POWER
OUTLET20APower Outlet #2
SPARE15ASpare
HEATED
STEERING15ABCM
Instrument panel fuse panel

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7
Maintenance
Motor compartment fuse panel
Fuse NameFuse RatingProtected Component
MULTI
FUSE-3MAIN150AE/R Junction Block (Fuse - IEB 1, IEB 2, CHARGER 1), EPCU (LDC)
MDPS80AMDPS Unit
MULTI
FUSE-1
B+ 560APCB Block ((Fuse - BATTERY MANAGEMENT, HORN, EPCU 1, H/LAMP), IG3 MAIN Relay)
B+ 260AIGPM ((Fuse - S/HEATER), IPS0, IPS1, IPS2)
B+ 360AIGPM (IPS3, IPS5, IPS6, IPS7, IPS8)
B+ 450AIGPM (Fuse - P/WINDOW LH, P/WINDOW RH, TAIL GATE OPEN, SUNROOF, AMP,
P/SEAT (DRV), P/SEAT (PASS))
COOLING FA N60AE/R Junction Block (Cooling Fan Relay)
REAR
HEATED40AE/R Junction Block (Rear Heated Relay)
IG140AE/R Junction Block (PDM (IG1) 2 Relay, PDM (ACC) 1 Relay)
IG240AE/R Junction Block (PDM (IG2) 3 Relay)
MULTI
FUSE-2IEB 440AElectronic Brake Control Module
BLOWER40AE/R Junction Block (Blower Relay)

7-52
Maintenance
Motor compartment fuse panel
Fuse NameFuse RatingProtected Component
FUSE
OBC10AOBC
CHARGER 210AICM Relay Box (Charge Lock/Unlock Relay), CCM Unit
IG3 520AE/R Junction Block (IG3 1 Relay, IG3 2 Relay)
B+ 140AIGPM ((Fuse - BRAKE SWITCH, MODULE 1, PDM 1, PDM 2, DOOR LOCK),
Leak Current Autocut Device)
E-SHIFTER 140AE/R Junction Block (Fuse - E-SHIFTER, E-Shifter Relay)
CHARGER 110ACharge Connector Door Module
IEB 140AElectronic Brake Control Module, Multipurpose Check Connector
IEB 240AElectronic Brake Control Module
PCB Block
IG3 310AE/R Junction Block (Cooling Fan Relay, Blower Relay), Electronic A/C Compressor,
3Way Coolant Control Valve LH/RH
E-SHIFTER 310ASCU
IG3 115AE/R Junction Block (IG3 1 Relay, IG3 2 Relay)

7-53
7
Maintenance
Motor compartment fuse panel
Fuse NameFuse RatingProtected Component
PCB Block
ELECTRICALWATERPUMP15AElectronic Water Pump
IG3 210ABMU, OBC, EPCU
EPCU 115AEPCU
H/LAMP HI10AHead Lamp (High) Relay
EPCU 210AEPCU
IEB 310AElectronic Brake Control Module, Multipurpose Check Connector
IG3 410AActive Air Flap, CCM Unit, Charge Connector Door Module, Air Conditioning PTC Heater,
Crash Pad Switch, A/C Control Module, Audio, A/V & Navigation Head Unit, Instrument Cluster,
IPGM (IPS Control Module)
BATTERY
MANAGEMENT15ABMU
HORN15AHorn Relay

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Specifications, Consumer information and Reporting safety defects
Itemsin (mm)
Overall length164.6 (4180)
Overall width70.9 (1800)
Overall height61.2 (1555) / 61.8 (1570) *1
Front tread61.6 (1564)
Rear tread 62.0 (1575)
Wheelbase102.4 (2600)
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Motor Battery (Lithium-Ion Polymer)Charger (OBC)
Max. Output
Max. Torque CapacityPower OutputVoltageMax. Output
150 kW
395 Nm 64 kWh170 kW356 V7.2 kW
OBC : On-Board Battery Chargers *
1: with roof rack

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Electric Vehicles (EVs)............................................H3
Characteristics of Electric Vehicles (EVs) ...........H3
Battery Information ................................................H3
Main Components ....................................................H4
High Voltage Battery (lithium-ion polymer)........H5
EV Battery Coolant Heater ....................................H6
Nearby Stations .......................................................H7
Energy Information .................................................H8
Battery information ............................................................H8
Energy consumption .........................................................H8
Charge Management ...............................................H9
Charging and climate........................................................\
..H9
Charging location ..............................................................H10
Charging limit .....................................................................H11\
ECO Driving ............................................................H11
CO2 reduction ....................................................................H12
Driving history ...................................................................H12
EV Settings .............................................................H12
Winter mode for the EV Battery ..................................H12
Warning ........................................................................\
.......H13
EV route ........................................................................\
......H13
Charging Information ............................................H14
Charging Time Information ..................................H14 Charging Types ......................................................H15
Charging Status .....................................................H16
Charging Connector AUTO / LOCK Mode ..........H18
When the Charging Connector is Locked ...................H18
Scheduled Charging .............................................H19
Charging Precautions............................................H20
Level 2 AC Charging (240V) .................................H22
How to Connect AC Charger ..........................................H22
Checking Charging Status ...............................................H25
How to Disconnect AC Charger.....................................H26
Charging Connector Manual Release ..........................H27
DC Fast Charging ...................................................H28
How to Connect DC Charger ..........................................H28
Checking Charging Status ...............................................H30
How to Disconnect DC Charger.....................................H31
Level 1 AC Charging (120V) .................................H32
How to set the charging rate of
the portable charger ........................................................H32
Connecting the Portable Charger .................................H34
Checking Charging Status ...............................................H37
Charging Status Indicator Lamp for
Portable Charger ...............................................................H38