inspection Hyundai Kona EV 2019 Owner's Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2019, Model line: Kona EV, Model: Hyundai Kona EV 2019Pages: 540, PDF Size: 21.84 MB
Page 50 of 540

2-35
Safety system of your vehicle
2
Care of Seat Belts
Seat belt systems should never be
disassembled or modified. In addi-
tion, care should be taken to assure
that seat belts and belt hardware are
not damaged by seat hinges, doors
or other abuse.
Periodic inspection
All seat belts should be inspected
periodically for wear or damage of
any kind. Any damaged parts should
be replaced as soon as possible by
an authorized HYUNDAI dealer.
Keep belts clean and dry
Seat belts should be kept clean and
dry. If belts become dirty, they can be
cleaned by using a mild soap solu-
tion and warm water. Bleach, dye,
strong detergents or abrasives
should not be used because they
may damage and weaken the fabric.
When to replace seat belts
The entire seat belt assembly or
assemblies should be replaced if the
vehicle has been involved in an acci-
dent. This should be done even if no
damage is visible. Additional ques-
tions concerning seat belt operation
should be directed to an authorized
HYUNDAI dealer.
NEVER ride with a reclined
seatback when the vehicle is
moving.
Riding with a reclined seatback
increases your chance of seri-
ous or fatal injuries in the event
of a collision or sudden stop.
Drivers and passengers should
always sit well back in their
seats, properly belted, and with
the seatbacks upright.
WARNING
Page 381 of 540

7
Maintenance
7
Maintenance
EV Drive Motor Compartment ..............................7-3
Maintenance Services ...........................................7-4
Owner's Responsibility .....................................................7-4
Owner Maintenance Precautions..................................7-4
Owner Maintenance ..............................................7-5
Owner Maintenance Schedule .......................................7-5
Scheduled Maintenance Services........................7-7
Normal Maintenance Schedule ......................................7-8
Maintenance Under Severe Usage Conditions ........7-10
Severe Driving Conditions .............................................7-10
Explanation of Scheduled Maintenance Items ..7-11
Coolant.................................................................\
..7-12
Checking the Coolant Level ..........................................7-12
Changing Coolant ............................................................7-14
Brake Fluid ............................................................7-15
Checking the Brake Fluid Level ...................................7-15
Washer Fluid .........................................................7-16
Checking the Washer Fluid Level................................7-16
Climate Control Air Filter ....................................7-17
Filter Inspection ...............................................................7-17
Wiper Blades.........................................................7-19
Blade Inspection ..............................................................7-19
Blade Replacement .........................................................7-19
12V Auxiliary Battery ..........................................7-23
For Best Battery Service ..............................................7-24
Battery Recharging ........................................................7-24
Reset Features.................................................................7-25
Tires and Wheels .................................................7-26
Tire Care ........................................................................\
....7-26
Recommended Cold Tire Inflation Pressures ...........7-27
Check Tire Inflation Pressure ......................................7-28
Tire Rotation...................................................................\
..7-29
Wheel Alignment and Tire Balance ............................7-30
Tire Replacement ............................................................7-30
Wheel Replacement ........................................................7-31
Tire Traction .....................................................................7-3\
1
Tire Maintenance ............................................................7-31
Tire Sidewall Labeling ....................................................7-31
Tire Terminology and Definitions................................7-35
All Season Tires ...............................................................7-39
Summer Tires ...................................................................7-39
Snow Tires ........................................................................\
7-39
Radial-Ply Tires ...............................................................7-39
7
Page 384 of 540

7-4
Maintenance
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You should exercise care to prevent
damage to your vehicle or possible
injury to yourself whenever perform-
ing any maintenance or inspection
procedures.
We recommend you have your vehi-
cle maintained and repaired by an
authorized HYUNDAI dealer. An
authorized HYUNDAI dealer meets
HYUNDAI's high service quality
standards and receives technical
support from HYUNDAI in order to
provide you with a high level of serv-
ice satisfaction.
Owner's Responsibility
Maintenance service and record
retention are the owner's responsibil-
ity.
You should retain documents that
show proper maintenance has been
performed on your vehicle in accor-
dance with the scheduled mainte-
nance service charts shown on the
following pages. You need this infor-
mation to establish your compliance
with the servicing and maintenance
requirements of your vehicle war-
ranties. Detailed warranty information is pro-
vided in your Owner's Handbook &
Warranty Information booklet.
Repairs and adjustments required as
a result of improper maintenance or
a lack of required maintenance are
not covered.
Owner Maintenance
Precautions
Inadequate, incomplete or insuffi-
cient servicing may result in opera-
tional problems with your vehicle that
could lead to vehicle damage, an
accident, or personal injury. This
chapter provides instructions only for
the maintenance items that are easy
to perform. Several procedures can
be done only by an authorized
HYUNDAI dealer with special tools.
Your vehicle should not be modified
in any way. Such modifications may
adversely affect the performance,
safety or durability of your vehicle
and may, in addition, violate condi-
tions of the limited warranties cover-
ing the vehicle.
Certain modifications may also be in
violation of regulations established by
the U.S. Department of Transportation
and other federal or state agencies.
Improper owner maintenance dur-
ing the warranty period may affect
warranty coverage. For details,
read the separate Owner's
Handbook & Warranty Information
booklet provided with the vehicle.
If you're unsure about any service
or maintenance procedure, have it
done by an authorized HYUNDAI
dealer.
NOTICE
Page 385 of 540

7-5
7
Maintenance
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The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized HYUNDAI dealer at the frequen-
cies indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labor, parts and lubricants used.Owner Maintenance Schedule
When you stop for charging:
• Check coolant level in the coolant
reservoir.
Check the windshield washer fluid level.
Check for low or under-inflated tires.
Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the proper
tools and equipment to do the
work, have it done by an author-
ized HYUNDAI dealer.
ALWAYS follow these precau-
tions for performing mainte-
nance work:
•Park your vehicle on level
ground, shift to the P (Park)
position, apply the parking
brake, and place the POWER
button in the OFF position.
Block the tires (front and
back) to prevent the vehicle
from moving.
Remove loose clothing or jew-
elry that can become entan-
gled in moving parts.
Keep flames, sparks, or smok-
ing materials away from the
battery and related compo-
nents.
WARNING
Be careful when checking your
coolant level when the parts in
the motor compartment are hot.
This may result in coolant being
blown out of the opening and
cause serious burns and other
injuries.
WARNING
Page 388 of 540

7-8
Maintenance
Normal Maintenance Schedule
Months4812162024283236404448525660646872768084889296
Miles×1,0005101520253035404550556065707580859095100105110115120
Km×1,00081624324048566472808896104112120128136144152160168176184192
Cooling systemIIIIIIII
Rotate Tires
(Includes Tire Pressure and
Tread Wear Inspection)
IIIIIIIIIIIIIIIIIIIIIIII
Replace Climate Control Air
Filter (For Evaporator and
Blower Unit)
RRRRRRRR
Coolant *1*2First, replace at 120,000 miles or 96 months:
Thereafter, replace every 30,000 miles or 24 months
12V auxiliary battery conditionIIIIIIII
Brake lines, hoses, and con-
nectionsIIIIIIII
Disc brakes and padsIIIIIIII
Maintenance Intervals
Maintenance
Item
I : Inspect (Inspect and if necessary, adjust, correct, clean, or replace)
R : Replace or change.
*
1: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or vehicle damage.
*
2: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
Page 390 of 540

7-10
Maintenance
Maintenance Under Severe Usage Conditions
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
Severe Driving Conditions
A - Repeatedly driving short distances of less than 5 miles (8 km) in normal temperature or less than 10 miles (16 km)
in freezing temperature
B - Extensive low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F (32°C)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 106 mph (170 km/h)
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Reduction gear fluid REvery 75,000 miles (120,000 km) C, E, F, G, I
Brake / pads, calipersIMore frequentlyC, D, G, H
Steering gear box, linkage & boots /
lower arm ball joint, upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIMore frequentlyC, D, E, F, G, H, I
Climate control air filter
(for evaporator and blower unit)RMore frequentlyC, E
Page 392 of 540

7-12
Maintenance
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The high-pressure cooling system
has a reservoir filled with year-round
antifreeze coolant. The reservoir is
filled at the factory.
Check the antifreeze protection and
coolant level at least once a year, at
the beginning of the winter season
and before traveling to a colder cli-
mate.Checking the Coolant Level
Check the condition and connections
of all cooling system hoses and
heater hoses. Replace any swollen
or deteriorated hoses.
The coolant level should be filled
between the MAX and the MIN
marks on the side of the coolant
reservoir when the parts in the motor
compartment are cool.
If the coolant level is low, add enough
distilled (deionized) water to bring
the level to the MAX mark, but do not
overfill. If frequent additions are
required, you see an authorized
HYUNDAI dealer for a cooling sys-
tem inspection.
Recommended coolant
When adding coolant, use only
distilled (deionized) water for your
vehicle and never mix hard water in
the coolant filled at the factory.
An improper coolant mixture can result in severe malfunction or
electric vehicle damage.
Do not use alcohol or methanol coolant or mix them with the spec-
ified coolant.
Do not use a solution that contains more than 60% antifreeze or less
than 35% antifreeze, which would
reduce the effectiveness of the
solution.
OOSEV078002
Page 397 of 540

7-17
7
Maintenance
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Filter Inspection
The climate control air filter should
be replaced according to the
Maintenance Schedule. If the vehi-
cle is operated in severely air-pollut-
ed cities or on dusty rough roads for
a long period, it should be inspected
more frequently and replaced earlier.
When you replace the climate control
air filter, replace it performing the fol-
lowing procedure, and be careful to
avoid damaging other components.
1. With the glove box open, removethe stoppers on both sides to allow
the glove box to hang freely on the
hinges. 2. Remove the support rod (1).
OOS077017OOS077018
Page 399 of 540

7-19
7
Maintenance
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Blade Inspection
Contamination of either the wind-
shield or the wiper blades with for-
eign matter can reduce the effective-
ness of the windshield wiper func-
tionality. Common sources of con-
tamination are insects, tree sap, and
hot wax treatments used by some
commercial car washes. If the blades
are not wiping properly, clean both
the window and the blades with a
clean cloth dampened with washer
fluid. To prevent damage to the wiper
blades, arms or other compo-
nents, do not:
Use gasoline, kerosene, paint
thinner, or other solvents on or
near them.
Attempt to move the wipers manually.
Use non-specified wiper blades.
Information
Commercial hot waxes applied by
automatic car washes have been
known to make the windshield diffi-
cult to clean.
Blade Replacement
When the wipers no longer clean
adequately, the blades may be worn
or cracked, and require replacement.
In order to prevent damage to the hood and the wiper arms, the
wiper arms should only be lifted
when in the top wiping position.
Always return the wiper arms to the windshield before driving.
NOTICE
i
NOTICE
Page 467 of 540

H4
Main Components
On-Board Charger (OBC) :
A device that charges the high volt-
age battery by converting AC
power from a charging station to
DC power.
• Inverter : A device that transforms
direct current (DC) from the high
voltage battery into alternating cur-
rent (AC) to supply power to the
electric motor and transforms AC
back into DC when available to
charge the high voltage battery.
LDC : An LDC is a Low Voltage
DC-to-DC converter that trans-
forms power from the high voltage
battery to the low voltage battery
(12V) in order to supply electrical
power to the vehicle to operate the
lights, wipers, multimedia, etc. Electric Motor :
A device that con-
verts electrical energy from the
high voltage battery into mechani-
cal energy which is then trans-
ferred as rotational torque to the
wheels in order to drive the vehicle.
Reduction gear : Delivers rota-
tional force of the motor to the tires
at appropriate speeds and torque.
EV Battery (Lithium-ion) : On
board high voltage storage device
with a capacity up to 64 kWh
❈ OBC : On-Board Charger
❈ LDC : Low V oltage DC-DC Converter
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Do not remove or disassem-
ble high voltage components
and high voltage battery con-
nectors and wires. Also, be
careful not to damage high
voltage components and the
high voltage battery. It may
cause serious injury and sig-
nificantly impact the perform-
ance and durability of the
vehicle.
When inspection and mainte-
nance is required for high volt-
age components, contact an
authorized HYUNDAI dealer.
WARNING