maintenance HYUNDAI KONA EV 2021 User Guide

7-4
Maintenance
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You should exercise care to prevent
damage to your vehicle or possible
injury to yourself whenever perform-
ing any maintenance or inspection
procedures.
We recommend you have your vehi-
cle maintained and repaired by an
authorized HYUNDAI dealer. An
authorized HYUNDAI dealer meets
HYUNDAI's high service quality
standards and receives technical
support from HYUNDAI in order to
provide you with a high level of serv-
ice satisfaction.
Owner's Responsibility
Maintenance service and record
retention are the owner's responsibil-
ity.
You should retain documents that
show proper maintenance has been
performed on your vehicle in accor-
dance with the scheduled mainte-
nance service charts shown on the
following pages. You need this infor-
mation to establish your compliance
with the servicing and maintenance
requirements of your vehicle war-
ranties.Detailed warranty information is pro-
vided in your Owner's Handbook &
Warranty Information booklet.
Repairs and adjustments required as
a result of improper maintenance or
a lack of required maintenance are
not covered.
Owner Maintenance
Precautions
Inadequate, incomplete or insuffi-
cient servicing may result in opera-
tional problems with your vehicle that
could lead to vehicle damage, an
accident, or personal injury. This
chapter provides instructions only for
the maintenance items that are easy
to perform. Several procedures can
be done only by an authorized
HYUNDAI dealer with special tools.
Your vehicle should not be modified
in any way. Such modifications may
adversely affect the performance,
safety or durability of your vehicle
and may, in addition, violate condi-
tions of the limited warranties cover-
ing the vehicle.Certain modifications may also be in
violation of regulations established by
the U.S. Department of Transportation
and other federal or state agencies.
Improper owner maintenance dur-
ing the warranty period may affect
warranty coverage. For details,
read the separate Owner's
Handbook & Warranty Information
booklet provided with the vehicle.
If you're unsure about any service
or maintenance procedure, have it
done by an authorized HYUNDAI
dealer.
NOTICE

7-5
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Maintenance
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The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized HYUNDAI dealer at the frequen-
cies indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labor, parts and lubricants used.Owner Maintenance Schedule
When you stop for charging:
• Check coolant level in the coolant
reservoir.
Check the windshield washer fluid
level.
Check for low or under-inflated
tires. Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the proper
tools and equipment to do the
work, have it done by an author-
ized HYUNDAI dealer.
ALWAYS follow these precau-
tions for performing mainte-
nance work:
•Park your vehicle on level
ground, shift to the P (Park)
position, apply the parking
brake, and place the POWER
button in the OFF position.
Block the tires (front and
back) to prevent the vehicle
from moving.
Remove loose clothing or jew-
elry that can become entan-
gled in moving parts.
Keep flames, sparks, or smok-
ing materials away from the
battery and related compo-
nents.
WARNING
Be careful when checking your
coolant level when the parts in
the motor compartment are hot.
This may result in coolant being
blown out of the opening and
cause serious burns and other
injuries.
WARNING

7-6
Maintenance
While operating your vehicle:
Check for vibrations in the steering
wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-
tion.
Notice if your vehicle constantly
turns slightly or "pulls" to one side
when traveling on smooth, level
road.
When decelerating with your vehi-
cle, listen and check for unusual
sounds, pulling to one side,
increased brake pedal travel or
"hard-to-push" brake pedal.
After driving your vehicle on a
regular basis check the follow-
ing:
Verify that the electronic parking
brake is engaging properly.
After you exit the vehicle check for
any signs of fluid leaks under your
vehicle (note that water dripping
from the air conditioning system is
normal).
At least monthly:
Check coolant level in the coolant
reservoir.
Check the operation of all exterior
lights, including the brake lights,
turn signals and hazard warning
flashers.
Check the inflation pressures of all
four tires and check to see the tire
tread condition and if there are any
signs of abnormal wear or dam-
age.
Check for loose wheel lug nuts.
At least twice a year:
Check radiator, heater and air con-
ditioning hoses for leaks or dam-
age.
Check windshield washer spray
and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
Check headlamp alignment.
Check the seat belts for wear and
function.
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and hood
hinges.
Lubricate door and hood locks and
latches.
Lubricate door rubber weather
strips.
Lubricate door checker.
Check the air conditioning system.
Inspect and lubricate reduction
gear linkage and controls.
Clean the battery and terminals.
Check the brake fluid level.

7-7
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Maintenance
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Follow Normal Maintenance Schedule if the vehicle is usually operated where none of the following conditions apply.
If any of the following conditions apply, you must follow the Maintenance Under Severe Usage Conditions.
Repeated short distance driving.
Driving in dusty conditions or sandy areas.
Extensive use of brakes.
Driving in areas where salt or other corrosive materials are used.
Driving on rough or muddy roads.
Driving in mountainous areas.
Extended periods of low speed operation.
Driving for a prolonged period in cold temperatures and/or extremely humid climates.
More than 50% driving in heavy city traffic during hot weather above 90°F (32°C).
For additional information or assistance see your authorized HYUNDAI dealer.

7-8
Maintenance
Normal Maintenance Schedule
Months4812162024283236404448525660646872768084889296
Miles×1,0005101520253035404550556065707580859095100105110115120
Km×1,00081624324048566472808896104112120128136144152160168176184192
Cooling systemInspect every 15,000 miles or 12 months
Rotate Tires
(Includes Tire Pressure and
Tread Wear Inspection)
IIIIIIIIIIIIIIIIIIIIIIII
Replace Climate Control Air
Filter (For Evaporator and
Blower Unit)
RRRRRRRR
Coolant*1Replace every 40,000 miles or 36 months *2
12V auxiliary battery conditionIIIIIIII
Brake lines, hoses, and con-
nectionsIIIIIIII
Disc brakes and padsIIIIIIII
Maintenance
Intervals
Maintenance
Item
I : Inspect (Inspect and if necessary, adjust, correct, clean, or replace)
R : Replace or change.
*
1: When replacing or adding coolant, visit an authorized HYUNDAI dealer.
*2: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

7-9
7
Maintenance
Normal Maintenance Schedule (Cont.)
I : Inspect (Inspect and if necessary, adjust, correct, clean, or replace)
R : Replace or change.
Months4812162024283236404448525660646872768084889296
Miles×1,0005101520253035404550556065707580859095100105110115120
Km×1,00081624324048566472808896104112120128136144152160168176184192
Steering gear rack,
linkage, and bootsIIIIIIII
Drive shafts and bootsIIIIIIII
Air conditioning
compressor, air conditioner
refrigerant and performance
IIIIIIII
Reduction gear fluidIII
Brake pedalIIIIIIII
Brake fluidInspect every 7,500 miles (12,000 km) or 12 months,
Replace every 60,000 miles (96,000 km) or 48 months
Maintenance
Intervals
Maintenance
Item

7-10
Maintenance
Maintenance Under Severe Usage Conditions
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Severe Driving Conditions
A - Repeatedly driving short distances of less than 5 miles
(8 km) in normal temperature or less than 10 miles (16 km)
in freezing temperature
B - Extensive low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-
spread roads
D - Driving in areas using salt or other corrosive materials or in
very cold weatherE - Driving in sandy areas
F - Driving in heavy traffic area over 90°F (32°C)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 106 mph (170 km/h)
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Reduction gear fluid REvery 75,000 miles (120,000 km) C, E, F, G, I
Brake / pads, calipersIMore frequentlyC, D, G, H
Steering gear box, linkage & boots /
lower arm ball joint, upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIMore frequentlyC, D, E, F, G, H, I
Climate control air filter
(for evaporator and blower unit)RMore frequentlyC, E

7-11
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Maintenance
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Cooling System
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Reduction Gear Fluid
Inspect the reduction gear fluid
according to the maintenance sched-
ule.
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake Fluid
Check brake fluid level in the brake
fluid reservoir. The level should be
between the MIN and the MAX
marks on the side of the reservoir.
Use only hydraulic brake fluid con-
forming to DOT 3 or DOT 4 specifi-
cation.
Brake Discs, Pads, Calipers
and Rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the
vehicle off, check for excessive free-
play in the steering wheel. Check the
linkage for bends or damage. Check
the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

7-12
Maintenance
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Check the condition and connections
of all cooling system hoses and
heater hoses. Replace any swollen
or deteriorated hoses.
The coolant level should be filled
between the MAX and the MIN
marks on the side of the coolant
reservoir when the parts in the motor
compartment are cool.
If the coolant level is low, have your
vehicle inspected by an authorized
HYUNDAI dealer. Use only designat-
ed coolant water for electric vehicles,
adding other types of water or
antifreeze can damage the vehicle.The electric motor for the cooling fan
is controlled by coolant temperature,
refrigerant pressure and vehicle
speed. As the coolant temperature
decreases, the electric motor will
automatically shut off. This is a nor-
mal condition.
OOSEV078002
Since specific coolant water is
applied for electric vehicles,
replenishment of other
antifreeze or water may cause
problems to the vehicle.
WARNING
The electric motor for the cool-
ing fan may continue to operate
or start up when the vehicle is
not running and can cause seri-
ous injury. Keep hands, clothing
and tools away from the rotat-
ing fan blades of the cooling
fan.
WARNING

7-13
7
Maintenance
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Checking the Brake Fluid
Level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake fluid, clean the
area around the reservoir cap thor-
oughly to prevent brake fluid contam-
ination.If the level is low, add the specified
brake fluid to the MAX level. The level
will fall with accumulated mileage.
This is a normal condition associated
with the wear of the brake linings. If
the fluid level is excessively low, have
the brake system checked by an
authorized HYUNDAI dealer. Do not allow brake fluid to con-
tact the vehicle’s body paint, as
paint damage will result.
Brake fluid, which has been
exposed to open air for an
extended time should NEVER be
used as its quality cannot be
guaranteed. It should be dis-
posed of properly.
Do not use the wrong kind of
brake fluid. A few drops of min-
eral based oil, such as engine
oil, in your brake system can
damage brake system parts.
Information
Use only the specified brake fluid
(refer to "Recommended Lubricants
and Capacities" in chapter 8).
i
NOTICE
If the brake system requires fre-
quent additions of fluid this
could indicate a leak in the
brake system. Have the vehicle
inspected by an authorized
HYUNDAI dealer.
WARNING
Do not allow brake fluid to come
in contact with your eyes. If
brake fluid comes in contact
with your eyes, flush your eyes
with clean water for at least 15
minutes and get immediate
medical attention.
WARNING
OOSEV078003