battery HYUNDAI KONA EV 2021 Workshop Manual

7-3
7
Maintenance
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1. Coolant reservoir
2. Brake fluid reservoir
3. Fuse box
4. Auxiliary battery (12 volt)
5. Coolant reservoir cap
6. Windshield washer fluid reservoir
OOSEV078001
The actual motor compartment in the vehicle may differ from the illustration.

7-5
7
Maintenance
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The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized HYUNDAI dealer at the frequen-
cies indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labor, parts and lubricants used.Owner Maintenance Schedule
When you stop for charging:
• Check coolant level in the coolant
reservoir.
Check the windshield washer fluid
level.
Check for low or under-inflated
tires. Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the proper
tools and equipment to do the
work, have it done by an author-
ized HYUNDAI dealer.
ALWAYS follow these precau-
tions for performing mainte-
nance work:
•Park your vehicle on level
ground, shift to the P (Park)
position, apply the parking
brake, and place the POWER
button in the OFF position.
Block the tires (front and
back) to prevent the vehicle
from moving.
Remove loose clothing or jew-
elry that can become entan-
gled in moving parts.
Keep flames, sparks, or smok-
ing materials away from the
battery and related compo-
nents.
WARNING
Be careful when checking your
coolant level when the parts in
the motor compartment are hot.
This may result in coolant being
blown out of the opening and
cause serious burns and other
injuries.
WARNING

7-6
Maintenance
While operating your vehicle:
Check for vibrations in the steering
wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-
tion.
Notice if your vehicle constantly
turns slightly or "pulls" to one side
when traveling on smooth, level
road.
When decelerating with your vehi-
cle, listen and check for unusual
sounds, pulling to one side,
increased brake pedal travel or
"hard-to-push" brake pedal.
After driving your vehicle on a
regular basis check the follow-
ing:
Verify that the electronic parking
brake is engaging properly.
After you exit the vehicle check for
any signs of fluid leaks under your
vehicle (note that water dripping
from the air conditioning system is
normal).
At least monthly:
Check coolant level in the coolant
reservoir.
Check the operation of all exterior
lights, including the brake lights,
turn signals and hazard warning
flashers.
Check the inflation pressures of all
four tires and check to see the tire
tread condition and if there are any
signs of abnormal wear or dam-
age.
Check for loose wheel lug nuts.
At least twice a year:
Check radiator, heater and air con-
ditioning hoses for leaks or dam-
age.
Check windshield washer spray
and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
Check headlamp alignment.
Check the seat belts for wear and
function.
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and hood
hinges.
Lubricate door and hood locks and
latches.
Lubricate door rubber weather
strips.
Lubricate door checker.
Check the air conditioning system.
Inspect and lubricate reduction
gear linkage and controls.
Clean the battery and terminals.
Check the brake fluid level.

7-8
Maintenance
Normal Maintenance Schedule
Months4812162024283236404448525660646872768084889296
Miles×1,0005101520253035404550556065707580859095100105110115120
Km×1,00081624324048566472808896104112120128136144152160168176184192
Cooling systemInspect every 15,000 miles or 12 months
Rotate Tires
(Includes Tire Pressure and
Tread Wear Inspection)
IIIIIIIIIIIIIIIIIIIIIIII
Replace Climate Control Air
Filter (For Evaporator and
Blower Unit)
RRRRRRRR
Coolant*1Replace every 40,000 miles or 36 months *2
12V auxiliary battery conditionIIIIIIII
Brake lines, hoses, and con-
nectionsIIIIIIII
Disc brakes and padsIIIIIIII
Maintenance
Intervals
Maintenance
Item
I : Inspect (Inspect and if necessary, adjust, correct, clean, or replace)
R : Replace or change.
*
1: When replacing or adding coolant, visit an authorized HYUNDAI dealer.
*2: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

7-21
7
Maintenance
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To prevent SERIOUS INJURY or
DEATH to you or bystanders,
always follow these precautions
when working near or handling
the battery:
Always read and follow
instructions carefully
when handling a battery.
Wear eye protection
designed to protect the
eyes from acid splashes.
Keep all flames, sparks,
or smoking materials
away from the battery.
Hydrogen is always pres-
ent in battery cells, is
highly combustible, and
may explode if ignited.
Keep batteries out of
reach of children.
WARNING Batteries contain sulfu-
ric acid which is highly
corrosive. Do not allow
acid to contact your
eyes, skin or clothing.
If acid gets into your eyes, flush
your eyes with clean water for at
least 15 minutes and get imme-
diate medical attention. If acid
gets on your skin, thoroughly
wash the area. If you feel pain or
a burning sensation, get med-
ical attention immediately.
When lifting a plastic-cased
battery, excessive pressure
on the case may cause battery
acid to leak. Lift with a battery
carrier or with your hands on
opposite corners.
Do not attempt to jump start
your vehicle if your battery is
frozen.
NEVER attempt to recharge
the battery when the vehicle’s
battery cables are connected
to the battery.
The electrical ignition system
works with high voltage.
NEVER touch these compo-
nents with the vehicle ON
( indicator ON) or when
the POWER button is in the
ON position.
CALIFORNIA PROPOSITION 65
WARNING
Battery posts, terminals, and
related accessories contain
lead and lead compounds,
chemicals known to the State of
California to cause cancer, birth
defects and reproductive harm.
Batteries also contain other
chemicals known to the State of
California to cause cancer.
Wash hands after handling.
WARNING

7-22
Maintenance
When you do not use the vehicle
for a long time in a low tempera-
ture area, disconnect the battery
and keep it indoors.
Always charge the battery fully
to prevent battery case damage
in low temperature areas.
For Best Battery Service
Keep the battery securely mount-
ed.
Keep the battery top clean and dry.
Keep the terminals and connec-
tions clean, tight, and coated with
petroleum jelly or terminal grease.
Rinse any spilled acid from the bat-
tery immediately with a solution of
water and baking soda.
Battery RechargingNOTICE
Always follow these instruc-
tions when recharging your
vehicle's battery to avoid the
risk of SERIOUS INJURY or
DEATH from explosions or acid
burns:
Before performing mainte-
nance or recharging the bat-
tery, turn off all accessories
and place the POWER button
to the OFF position.
Keep all flames, sparks, or
smoking materials away from
the battery.
Always work outdoors or in an
area with plenty of ventilation.
Wear eye protection when
checking the battery during
charging.
The battery must be removed
from the vehicle and placed in
a well ventilated area.
WARNING
OOSEV078035

7-23
7
Maintenance
By jump starting
After a jump start from a good bat-
tery, drive the vehicle for 20-30 min-
utes before it is shutoff. The vehicle
may not restart if you shut it off
before the battery had a chance to
adequately recharge. See "Jump
Starting" in chapter 6 for more infor-
mation on jump starting procedures.
Information
An inappropriately disposed
battery can be harmful to
the environment and human
health. Dispose of the bat-
tery according to your local
law(s) or regulation.
Reset Features
Some items need to be reset after
the battery has been discharged or
the battery has been disconnected.
Power Windows
Trip Computer
Climate Control System
Clock
Audio System
Sunroof
i
Watch the battery during
charging, and stop or reduce
the charging rate if the battery
cells begin boiling violently.
The negative battery cable
must be removed first and
installed last when the battery
is disconnected. Disconnect
the battery charger in the fol-
lowing order:
(1) Turn off the battery charg-
er main switch.
(2) Unhook the negative
clamp from the negative
battery terminal.
(3) Unhook the positive clamp
from the positive battery
terminal.
Always use a genuine
HYUNDAI approved battery
when you replace the battery.

7-35
7
Maintenance
Maximum Inflation Pressure
The maximum air pressure to which
a cold tire may be inflated. The max-
imum air pressure is molded onto the
sidewall.
Maximum Load Rating
The load rating for a tire at the maxi-
mum permissible inflation pressure
for that tire.
Maximum Loaded Vehicle
Weight
The sum of curb weight; accessory
weight; vehicle capacity weight; and
production options weight.
Normal Occupant Weight
The number of occupants a vehicle
is designed to seat multiplied by 150
pounds (68 kg).
Occupant Distribution
Designated seating positions.
Outward Facing Sidewall
An asymmetrical tire has a particular
side that faces outward when mount-
ed on a vehicle. The outward facing
sidewall bears white lettering or
bears manufacturer, brand, and/or
model name molding that is higher or
deeper than the same moldings on
the inner facing sidewall.
Passenger (P-Metric) tire
A tire used on passenger cars and
some light duty trucks and multipur-
pose vehicles.
Ply
A layer of rubber-coated parallel
cords.
Pneumatic tire
A mechanical device made of rubber,
chemicals, fabric and steel or other
materials, that, when mounted on an
automotive wheel provides the trac-
tion and contains the gas or fluid that
sustains the load.
Pneumatic options weight
The combined weight of installed
regular production options weighing
over 5 lb. (2.3 kg) in excess of the
standard items which they replace,
not previously considered in curb
weight or accessory weight, includ-
ing heavy duty breaks, ride levelers,
roof rack, heavy duty battery, and
special trim.
Recommended Inflation
Pressure
Vehicle manufacturer's recommend-
ed tire inflation pressure as shown
on the tire placard.

7-39
7
Maintenance
F FU
US
SE
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S
A vehicle's electrical system is pro-
tected from electrical overload dam-
age by fuses.
This vehicle has 2 (or 3) fuse panels,
one located in the driver's side panel
bolster, the other in the motor com-
partment near the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check
the appropriate circuit fuse. If a fuse
has blown, the element inside the
fuse will be melted or broken.
If the electrical system does not
work, first check the driver's side
fuse panel. Before replacing a blown
fuse, turn the vehicle and all switch-
es off, and then disconnect the neg-
ative battery cable. Always replace a
blown fuse with one of the same rat-
ing.
If the replacement fuse blows, this
indicates an electrical problem. Avoid
using the system involved and imme-
diately consult an authorized
HYUNDAI dealer.Information
Three kinds of fuses are used: blade
type for lower amperage rating, car-
tridge type, and multi fuse for higher
amperage ratings.
i
NEVER replace a fuse with any-
thing but another fuse of the
same rating.
A higher capacity fuse could
cause damage and possibly
cause a fire.
Do not install a wire or alu-
minum foil instead of the
proper fuse - even as a tem-
porary repair. It may cause
extensive wiring damage and
possibly a fire.
WARNING Normal ■Blade type
■Cartridge typeBlown
NormalBlown
OTM078035 Normal
Blown
■Multi fuse

7-49
7
Maintenance
Motor compartment fuse panel
Fuse NameFuse RatingProtected Component
MULTI
FUSE-3MAIN150AE/R Junction Block (Fuse - IEB 1, IEB 2, CHARGER 1), EPCU (LDC)
MDPS80AMDPS Unit
MULTI
FUSE-1
B+ 560APCB Block ((Fuse - BATTERY MANAGEMENT, HORN, EPCU 1, H/LAMP), IG3 MAIN Relay)
B+ 260AIGPM ((Fuse - S/HEATER), IPS0, IPS1, IPS2)
B+ 360AIGPM (IPS3, IPS5, IPS6, IPS7, IPS8)
B+ 450AIGPM (Fuse - P/WINDOW LH, P/WINDOW RH, TAIL GATE OPEN, SUNROOF, AMP,
P/SEAT (DRV), P/SEAT (PASS))
COOLING
FA N60AE/R Junction Block (Cooling Fan Relay)
REAR
HEATED40AE/R Junction Block (Rear Heated Relay)
IG140AE/R Junction Block (PDM (IG1) 2 Relay, PDM (ACC) 1 Relay)
IG240AE/R Junction Block (PDM (IG2) 3 Relay)
MULTI
FUSE-2IEB 440AElectronic Brake Control Module
BLOWER40AE/R Junction Block (Blower Relay)