maintenance schedule Hyundai Matrix 2005 Owner's Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2005, Model line: Matrix, Model: Hyundai Matrix 2005Pages: 407, PDF Size: 10.31 MB
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5VEHICLE MAINTENANCE REQUIREMENTS
4
NO.
1 23 4 5 6 7 8 9
10 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
ENGINE OIL & FILTER See Note (1) DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)FUEL FILTER (MFI) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELT VAPOR HOSE & FUEL FILLER CAP VACUUM CRANKCASE VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS VALVE CLEARANCE (1.8 DOHC)
F030A01A-GAT The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both Kilmeters and time are shown, the frequency of service is determined by whichever occurs first. F030B04E-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace of necessary.105
84
R
I I 120
96
R I
R I I I
R
I
90
72
R I I
R I I
RR
75
60
R
I I I
60
48
R I
R II I I
R
45
36
R
I I
R
30
24
R I II I
R
I
15
12
R
I I
KILOMETERS X 1000 MONTHS
See Note (2)
Note : (1) SF OR LOWER: EVERY 10,000 KM OR 6 MONTHS : "R" (2) FOR EVERY 90,000KM OR 48 MONTHS, WHICHEVER OCCURS FIRST: "I"
SCHEDULED MAINTENANCE
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5VEHICLE MAINTENANCE REQUIREMENTS
8EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
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F060M01A-AAT o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked periodi-cally for proper tension and adjusted as necessary. F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians. WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body. People usingpacemakers should not move than 30cm closer to the ECU or wiring harness within the engine roomwhile engine is running, since the high currents in the Common Rail system produce considerable mag-netic fields.
F060D01TB-AAT
o Fuel Lines, Fuel Hoses and Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.Replace any damaged or leaking partsimmediately.
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5VEHICLE MAINTENANCE REQUIREMENTS
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F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brakefluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4.
F070H01A-AAT
o Rear Brake Drums and
Linings, Parking Brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid, broken parts, and excessive wear. In- spect the parking brake system in- cluding the parking brake lever andcables. For detailed service proce- dures, refer to the Shop Manual.
F070D01A-AAT o Manual Transaxle Oil Inspect the manual transaxle oil ac- cording to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. F070E06A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT"range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatictransaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly ap-plied. Use HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands approved byHyundai Motor Co., when adding or changing fluid. Using the wrong ATF may result in damage to the ATM.
F070C01A-AAT o Engine Coolant The coolant should be changed at the intervals specified in the mainte- nance schedule.
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6
DO-IT-YOURSELF MAINTENANCE
9CHANGING THE OIL AND FILTER
!
G040A04FC-GAT
Gasoline engine
The engine oil and filter should be changed at those intervals specified in the maintenance schedule in Sec-tion 5. If the car is being driven in severe conditions, more frequent oil and filter changes are required. G040A03EThe procedure for changing the oil
and filter is as follows:
1. Park the car on level ground and
set the parking brake. Start the engine and let it warm up until the needle on the coolant temperaturegauge moves above the lowest mark. Turn the engine off and place the gear selector lever in "P" (auto-matic) or reverse gear (manual transaxle).
2. Open the hood and remove the engine oil filler cap.
3. Slide underneath the car and loosen the oil pan drain plug by turning itcounterclockwise with a wrench of the proper size. Be sure that adrain pan is in position to catch the oil as it drains out, then remove the drain plug.
WARNING:
Be very careful when draining the
engine oil as it may be hot enough to burn you! 4. When the oil has stopped draining,
replace the drain plug using a new washer and retighten by turning it clockwise. Oil pan drain plug tightening torque :
Oil filler cap
Drain plug
Oil filler F040A02TB
1.6 DOHC
1.8 DOHC
1.6 DOHC 1.8 DOHC 4.0 ~ 4.5 3.5 ~ 4.5
E.CExcept E.C
4.0 ~ 4.5 kgf.m
5. Remove the oil filter by turning it counterclockwise with a oil filter wrench of the proper size. A cer-tain amount of oil will come out when you remove the filter. So be sure to have your drain pan inplace underneath it.
6. Install a new oil filter in accordance with the instructions on the cartonor on the filter itself. Do not over- tighten. Oil filter tightening torque: 1.2~1.6kgf.m
Oil filler cap
Drain plug
Oil filler
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CAUTION:
Slowly pour the recommended oil using by a funnel. Do not overfillnot to damage engine.
!
NOTE: Always dispose of used engine oil in an environmentally acceptablemanner. It is suggested that it be placed in a sealed container and taken to a service station for maybereclaimation. Do not pour the oil on the ground or put it in with the household trash.
Be sure that the mounting surfaceon the engine is clean and that theold gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil beforeinstallation.
7. Remove the engine oil level dip- stick.
8. Refill the crankcase with the rec-
ommended engine oil. Refer tothe specification in chapter 9 for engine oil capacity.
!
9. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
10.Shut off the engine and recheck the oil level. WARNING:
Used motor oil may cause irrita-
tion or cancer of the skin if left in contact with the skin for prolongedperiods of time. Wash your hands thoroughly with soap and warm water as soon as possible afterhandling used oil. G040B04FC-GAT
Diesel Engine
Oil filter
G040B01FC
Oil filler cap
The engine oil and filter should be
changed at those intervals specified in the maintenance schedule in Sec- tion 5. If the car is being driven in severe conditions, more frequent oiland filter changes are required.
The procedure for changing the oil
and filter is as follows:
1. Park the car on level ground and
set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowestmark.
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4. Turn the radiator cap counterclock-
wise without pressing down on it, until it stops. This relieves any pres- sure remaining in the cooling sys-tem. And remove the radiator cap by pushing down and turning coun- terclockwise.Fill the radiator with clean deminer-alized or distilled water. Continueto add clean demineralized or dis- tilled water in small quantities until the fluid level stays up in the radia-tor neck. G050D01FC
G050D02FC
5. Start the engine, top off the radia- tor with water and then add engine coolant to the reservoir until the level is between "L" and "F".
6. Replace the radiator and reservoir caps and check to be sure thedrain cocks are fully closed and not leaking.
G050D02A-AAT
To Change the Coolant
The coolant should be changed at
those intervals specified in the ve-hicle maintenance schedule in Sec- tion 5.
! CAUTION:
Engine coolant can damage the
finish of your car. If you spill en- gine coolant on the car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the park-ing brake and remove the radiator cap when cool.
2. Be sure your drain receptacle is in
place. Open the drain cock on theradiator. Allow all the engine cool- ant to drain from the cooling sys- tem, then securely close the draincock.
3. Check Section 9 for the capacity of the cooling system in your car.Then, following the manufacturer's directions on the engine coolant container, add the appropriatequantity of coolant to the radiator.
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!
SPARK PLUGS
WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Useextreme caution when working near the blades of the cooling fan so that you are not injured by arotating fan blade. As the engine coolant temperature decreases, the fan will automatically shut off. Thisis a normal condition. G060A01L
G060B02S-GAT
REPLACING THE SPARK PLUGS (Gasoline Engine)
The spark plugs should be changed
at the intervals specified in the ve- hicle maintenances schedule in Sec- tion 5 or whenever engine perfor-mance indicates they should be changed. Symptoms that suggest poor spark plug performance include en-gine misfiring under load, loss of fuel economy, poor acceleration, etc. When spark plugs are replaced, al-ways use spark plugs recommended by Hyundai. The use of other spark plugs can result in loss of perfor-mance, radio interference or engine damage.
Unleaded: 1.0 ~ 1.1 mm (0.039 ~ 0.043 in.) Leaded: 0.7 ~ 0.8 mm (0.028 ~ 0.032 in.)
NOTE: When replacing the spark plugs, genuine Hyundai replacement partsare recommended.
Recommended Spark Plugs:
CHAMPION NGK Leaded
engine
RC10YCBKR5ES
Unleaded
engine
RC10YC4BKR5ES-11
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DO-IT-YOURSELF MAINTENANCE
19
!
CHECKING THE TRANSAXLE OIL
!
CAUTION:
o Radiator antifreeze (engine cool- ant) should not be used in the washer system because it will damage the car's finish.
o The washer should not be oper- ated if the washer reservoir isempty. This can damage the washer fluid pump.
G100A01A
G100A01FC-GAT
MANUAL TRANSAXLE
Transaxle lubricant in the manual
transaxle should be checked at those intervals specified in the vehicle main- tenance schedule in Section 5. Recommended Oil
Use only HYUNDAI GENUINE
PARTS MTF 75W/85 (API GL-4) in the manual transaxle. Manual Transaxle Oil Capacity
The oil capacity of the manual
transaxle is 2.15 liters (2.3 U.S. quarts)/ (2.0 liters, (2.11 U.S. quarts) -1.5 CRDi). Drain plug
Filler plug WARNING:
It is always better to check thetransaxle oil level when the engine is cool or cold. If the engine is hot, you should exercise great cautionto avoid burning yourself on hot engine or exhaust parts.
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!
3. Replace the plug and washer,
screw it in with your fingers and then tighten securely with the wrench.
G110A02E-AAT
AUTOMATIC TRANSAXLE
Transaxle fluid in the automatic transaxle should be checked at those intervals specified in the vehicle main- tenance schedule in Section 5. NOTE: Automatic transaxle fluid is a red color. As driving distance in- creases, the fluid color turns dark-ish red gradually. It is a normal condition and you should not judge the need to replace basedupon the changing color.You must replace the automatictransaxle fluid in accordance withintervals specified in the vehicle maintenance schedule in section 5. G110B04A-AAT
Recommended Fluid
Your Hyundai automatic transaxle is
specially designed to operate with HYUNDAI GENUINE ATF SP III, DIA- MOND ATF SP-III, SK ATF SP III orother brands approved by Hundai Motor Co,. Damage caused by a nonspecified fluid is not covered byyour new vehicle limited warranty.
G100B02A-AAT
To Check the Maunal Transaxle Fluid Level
G100B01L
Park the car on level ground with the
engine off.
1. Using a wrench of the correct size,
loosen the oil filler plug by turning it counterclockwise and remove it with your fingers.
2. Use your finger or suitable tool to feel inside the hole. The oil level should be at its bottom edge. If it isnot, check for leaks before adding oil. To refill the transaxle or bring the oil level up,add oil slowly until itreaches the proper level. Do not overfill. CAUTION:
Use of aftermarket ATF additives
may cause damage to the auto-matic transaxle. Only use HYUNDAI GENUINE ATF SP III, DIAMONDATF SP III, SK ATF SP III or other brands approved by Hyundai Mo- tor Co., If you are having yourvehicle serviced at a facility other than a Hyundai dealer, verify ATF is used for your vehicle.
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!
!
CHECKING THE BRAKES
G120A01A-AAT
! CAUTION:
Because brakes are essential to
the safe operation of the car, it is suggested that they be checked and inspected by your Hyundai dealer. The brakes should bechecked and inspected for wear at those intervals specified in the vehicle maintenance schedule inSection 5.
WARNING (Diesel only):
Never work on injection system
with engine running or within 30 seconds after shutting off engine. High pressure pump, rail, injec-tors and high pressure pipes are subject to high pressure even af- ter the engine stopped. The fuel jetproduced by fuel leaks may cause serious injury, if it touch the body. People using pacemakers shouldnot move than 30cm closer to the ECU or wiring harness within the engine room while engine is run-ning, since the high currents in the Common Rail system produce considerable magnetic fields.
WARNING:
The cooling fan is controlled byengine coolant temperature andmay sometimes operate even when the engine is not running. Use extreme caution when workingnear the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the enginecoolant temperature decreases, the fan will automatically shut off. This is a normal condition.Fluid level should be within this range
3. If the transaxle fluid level is low, use a funnel to add transaxle fluid through the dipstick tube until the level reaches the "HOT" range. Do not overfill. C090A03FC