steering Hyundai Santa Fe 2003 Owner's Guide

DO-IT-YOURSELF MAINTENANCE 6- 19
G180A01A-AATCHECKING BRAKE PEDAL
CLEARANCEG170A01A-AATCHECKING BRAKE PEDAL
FREE-PLAY
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration above. If it is not, have it
inspected by your Hyundai dealer and adjusted
or repaired if necessary.You need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.
HXGS508 G180A01LG190A01A-AAT
CHECKING DRIVE BELTS
0.12 ~ 0.31 in.
(3 ~ 8 mm)
2.95 in. (75 mm)
HSM396
2.7 V6 2.4 DOHC
COMP
Eng.pulleyEng.pulleyCOMP
0.315 in.
Power steeringPower steering
Auto tensioner
GeneratorGeneratorEng.coolant
0.30~0.48 in.0.24~0.35 in.
G140D02L
3.5 V6
Crank shaft apulley
A/C pulley Power steering pulley
Generator

6- 22 DO-IT-YOURSELF MAINTENANCE
!
!
G230A03A-AATPOWER STEERING FLUID LEVEL
G220B01A-AATChecking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
G220A01A-AATCHECKING ELECTRIC COOLING
FANS
G220C01A-AATChecking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is in
operation.
WARNING:The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the coolant fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases the fan will automatically shut off.
This is a normal condition.
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
G230A01O G210B02A-AAT
Checking the Battery
Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals
should be removed using a solution of house-
hold baking soda and warm water. After the
battery terminals are dry, cover them with a light
coating of grease. o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.
PROPOSITION 65 WARNING:Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.

DO-IT-YOURSELF MAINTENANCE 6- 23
!
G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAI
If you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car and
how it works.
G240A01A-AATPOWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the hose
could cause premature failure. Recommended Fluid
Use PSF-3 type fluid
NOTE:Do not start the engine when the power
steering oil reservoir is empty.
G290A02O-AATHEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, make
sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sev-
eral times.
Place vehicle at a distance of 118.1 in. (3m)
from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools). Have the driver
or equivalent weight placed in driver's seat.
4. Clean the head light lenses and turn on the
headlights (Low beam).
5. Open the hood.6. Draw the vertical line (through the center of
each headlight beam pattern) and the hori-
zontal line (through the center of each head-
light beam pattern) on the aiming screen.
And then, draw the parallel line at 0.8 in. (21
mm) under the horizontal line.
7. Adjust each cut-off line of the low beam to the
parallel line with a phillips screwdriver -
VERTICAL AIMING.
WARNING:Horizontal aiming should be adjusted by
an authorized Hyundai dealer.
G290A01O
Vertical
aiming

CONSUMER INFORMATION & REPORTING SAFETY DEFECTS 8- 5
!
I110A01A-AATSHOP MANUAL
A Hyundai Shop Manual is available from your
authorized Hyundai dealer. It's written for pro-
fessional technicians, but is simple enough for
most mechanically-inclined owners to under-
stand.
I100A02E-AATSPARE TIRE AND TOOLS
WARNING:
o Driving on worn-out tires is dangerous!
Worn-out tires can cause loss of braking
effectiveness, steering control and trac-
tion. When replacing tires, never mix
radial and bias ply tires on the same car.
If you replace radial tires with bias-ply
tires, they must be installed in sets of
four.
o Using tires and wheels of other than the
recommended sizes could cause un-
usual handling characteristics that could
cause death, serious injury, or property
damage.
o Wheels that do not meet Hyundai's di-
mensional specifications may fit poorly
and result in damage to the vehicle,
including broken wheel studs.Your Hyundai is delivered with the following:
Spare tire and wheel
Wheel nut wrench, Wrench bar
Jack
I120A02A-AATWARRANTIES FOR YOUR HYUNDAI
VEHICLE
o New vehicle 60 Months/60,000 Miles Limited
Warranty.
o New vehicle 120 Months/100,000 Miles Lim-
ited Powertrain Warranty (first owner only).
o Anti-Perforation Limited Warranty
o Emission Defect Warranty - Federal Vehicle
o California Emission Control System War-
ranty (if applicable)
o Emission Performance Warranty Federal
vehicle
o Replacement Parts and Accessories Lim-
ited Warranty
NOTE:Detailed warranty information is provided
in your Hyundai Owner's Handbook.
D060B01O

9- 2 VEHICLE SPECIFICATIONS
J060A01O-AAT
FUEL SYSTEM
J050A01O-AATBRAKE
J040A02O-AATELECTRICAL
J030A01O-AAT
TIRE
J020A01O-AAT
POWER STEERING
J010A01O-AATMEASUREMENT
177.1 in. (4500 mm)
71.5 in. (1820 mm)
65.9 in. (1675 mm)
103.1in. (2620 mm)
60.6 in. (1540 mm)
60.6 in. (1540 mm) Overall length
Overall width
Overall height (unladen)
Wheel base
Wheel tread
Front
Rear
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.5 in. (142 mm)
Vane type
Tire pressure
30 (207)Tire
Standard
Item
Battery
Generator2.4 DOHC 2.7 V6
110A (13.5 V)
Dual hydraulic with brake booster
Ventilated disc
Disc type
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
19 us.gal (15.8 imp.gal, 72 liter)
psi (kpa)
Size
225/70 R16Fuel tank capacity
3.5 V6
120A (13.5 V)
MF 68 AH (12 V)

9- 4 VEHICLE SPECIFICATIONS
J080A04O-AATLUBRICATION CHART
Oil & Coolant Standard
API SH, Hot Climate : SAE 20W-40, 20W-50 (ABOVE 32°F or 0°C)
SG or Normal Climate : SAE 10W-30 10W-40, 10W-50 (ABOVE -10°F or -23°C)
SG/CDCold Climate : SAE 5W-30 5W-40 (BELOW 100°F or 38°C)
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)
HYUNDAI GENUINE ATF, DIAMOND ATF SP-III or SK ATF SP-III
Ethylene glycol base for aluminum radiator
API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
PSF-3 type fluid
DOT 3, DOT 4 or Equivalent Item
Engine
TransaxleManual
Auto
Coolant
Transfer case
Rear axle
Power steering
Brakes and clutch fluid

VEHICLE SPECIFICATIONS 9- 5
2.43 (2.02, 2.3)
7.4 (6.16, 7.0)
0.95 (0.79, 0.9)8.98 (7.48, 8.5)
0.85 (0.7, 0.8)
1.16 (0.97,1.1) Item
Engine
TransaxleManual
Auto
Coolant
Transfer case
Rear axle
Power steering
Brakes and clutch fluid
J080A04O-AATLUBRICATION CHART
2.4 DOHC
Drain & refill;
Without oil filter : 4.23 (3.52, 4.0)
With oil filter : 4.54 (3.78, 4.3)2.7 V6
Drain & refill;
Without oil filter : 4.44 (3.7, 4.2)
With oil filter : 4.76 (3.96, 4.5)3.5 V6
Drain & refill;
Without oil filter : 4.23 (3.52, 4.0)
With oil filter : 4.54 (3.78, 4.3)
-
8.66 (7.21, 8.2)
1.06 (0.88, 1.0) Quantity (US. QTS) (lmp.qts, liter)
As required

10- 4 INDEX
Hood Release ....................................................................................1-63
Horn.................................................................................................1-65
I
Ignition Switch ...................................................................................... 2-3
Instrument Cluster and Indicator Lights ...........................................1-36
Instrument Panel Light Control (Rheostat) .......................................1-48
J
Jump Starting ...................................................................................... 3-2
K
Key ................................................................................................... 1-3
If you lose your keys ...................................................................3-11
Positions......................................................................................... 2-4
L
Light Bulbs Replacement ..................................................................6-24
Limited-Slip Differential ......................................................................2-15
Luggage Net ......................................................................................1-60
M
Maintenance Intervals
Explanation of scheduled maintenance items ............................... 5-7
Maintenance under severe usage conditions ............................... 5-6
Scheduled maintenance ................................................................ 5-4
Service requirements .................................................................... 5-2
Mirrors
Day-night inside rearview mirror .................................................1-55
Outside rear view mirror ..............................................................1-53O
Odometer / Trip Odometer ...............................................................1-42
P
Parking Brake ....................................................................................1-59
Power Driver's Seat ..........................................................................1-13
Power Outlet ......................................................................................1-48
Power Steering Fluid Level ...............................................................6-22
R
Rear Seat
Adjusting seatback angle .............................................................1-15
Folding rear seatback and seat cushion ....................................1-16
Rear Window Defroster Switch ........................................................1-47
Reporting Safety Defects ................................................................... 8-7
Roof Rack .........................................................................................1-61
S
Seat
Front.............................................................................................1-10
Rear..............................................................................................1-15
Seat warmer .................................................................................1-15
Seat Belts
3-point system .............................................................................1-20
2-point static type .........................................................................1-22
Pretensioner seat belt ..................................................................1-28
Adjusting your seat belt ..................................................... 1-21, 1-22
Care of seat belts .........................................................................1-19
Precautions..................................................................................1-17

INDEX 10- 5
Shop Manual ........................................................................................ 8-5
Sound
Brake pad warning sound ............................................................1-40
Parking start warning sound ........................................................1-40
Spark Plugs .......................................................................................6-10
Spectacle Case .................................................................................1-52
Speedometer.....................................................................................1-41
Starting Procedure .............................................................................. 2-5
Steering Wheel Free play .................................................................6-18
Steering Wheel Tilt Lever ..................................................................1-65
Stereo Sound System .......................................................................1-84
Sunroof..............................................................................................1-50
Sun visor ...........................................................................................1-64
T
Tachometer.......................................................................................1-41
Tail Gate ............................................................................................1-59
Tail gate window ...........................................................................1-59
Theft-Alarm System ............................................................................ 1-7
Tires
Balancing ........................................................................................ 8-4
Chains............................................................................................ 8-3
Changing a flat tire ......................................................................... 3-6
If you have a flat tire ....................................................................... 3-5
Information ...................................................................................... 8-2
Pressure......................................................................................... 8-2
Replacement.................................................................................. 8-4
Rotation .......................................................................................... 8-4
Snow tires ....................................................................................... 8-3
Spare tire ........................................................................................ 3-4
Traction.......................................................................................... 8-4Towing
A trailer (or vehicle) ......................................................................2-19
Emergency...................................................................................3-11
If your car must be towed .............................................................. 3-9
Traction Control System ....................................................... 2-11 ~ 2-13
Transaxle
Automatic ........................................................................................ 2-7
Automatic transaxle fluid checking ..............................................6-13
Manual ............................................................................................ 2-5
Manual transaxle oil checking .....................................................6-13
V
Vehicle Identification Number ............................................................. 8-2
Vehicle Specifications
Engine ............................................................................................. 9-3
Lubrication chart .................................................................. 9-4 ~ 9-5
Measurement................................................................................. 9-2
W
Warning Lights and Indicator Lights .................................................1-37
Windows
Power...........................................................................................1-10
Windshield Wiper and Washer ..........................................................1-44
Tail gate wiper and washer switch ..............................................1-46
Windshield Wiper Blades ..................................................................6-12