light Hyundai Terracan 2003 Owner's Manual

APPEARANCE CARE 4-3
YE010A1-E
To Clean Leather Upholstery
(Not all models) In the normal course of use, leather upholstered
surfaces will, like any material, pick-up dust and dirt. This dust and dirt MUST be cleaned off orit may work into the surface of the leather,causing damage.
Fine leather needs care. This care, as with all
fine things, need not be elaborated, but shouldinclude cleaning when necessary. Washingleather thoroughly with soap and water willkeep your leather lustrous, beautiful and ensureyou have many years of wear.
Take a piece of cheese cloth and using any
mild soap and lukewarm water, work up a goodlather. Thoroughly wash the leather. Wipe cleanwith a slightly damp cloth and dry with softcloth. Do this as often as the leather becomessoiled. During tanning operations, sufficient oils are
incorporated through processing that none needbe applied during the life of the leather. Oilapplied to the finished surface will in no wayhelp the leather and may do more harm thangood. Varnished and furniture polishes shouldNEVER be used under any conditions.

OWNER MAINTENANCE 6-3
G030A01FC-EAT
ENGINE OIL
The correct engine oil level is of paramount
importance. An excessively high or low oil level may result in irreparable damage being sus-tained by the engine. The engine oil level mustbe checked on a daily basis, whenever thevehicle is refuelled or before starting a long trip,whichever occurs sooner.
In addition, it is imperative that only an ap-
proved grade and specification of oil is used toavoid the possibility of serious engine damageand premature wear. The use of "budget price"oil is a false economy that must be avoided ifthe maximum reliability and useful life is to beobtained from the vehicle.
SG020B1-E
DAILY OPERATING CHECKS The following items should be checked on a
daily basis or whenever the vehicle is refuelled,whichever occurs sooner.
o Engine oil level.
o Coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equipment.
o Windscreen wiper and washer operation.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mirrors.
o Seat and seat belt adjustment and opera- tion.
o Fluid leakage.
The vehicle must not be driven if the daily
operating checks indicate that any item of equip-ment related to the safety or roadworthiness ofthe vehicle is not functioning correctly. G030B01HP-EAT
Recommended Oil
1. Petrol Engine
A multi grade oil having a specification which
meets A.P.I. specification of SG, SG/CD, SH or SH/CD is recommended. The oil viscosity shouldbe selected according to the operating environ-ment of the engine by means of the table shownabove. The engine oil recommendations arecomplete in themselves and the use of addi-tives is neither required nor recommended. Theuse of engine oil additives may result in invali-dation of the vehicle warranty.
NOTE:The use of a 5W-20 multi grade oil is not
recommended for sustained high speed use.
G030B01HP

OWNER MAINTENANCE
6-12
3. If the transmission fluid level is low, use a
funnel to add transmission fluid through the dipstick tube until the level reaches the "HOT"range. Do not overfill.
WARNING: The electric engine cooling fan automatical-
ly switches on and off according to engine temperature. Be careful to keep away fromthe fan during this check as it may switch onat any time.
WARNING (Diesel only): Never work on injection system with engine
running or within 30 seconds after shutting off engine. High pressure pump, rail, injec-tors and high pressure pipes are subject tohigh pressure even after the engine stopped.The fuel jet produced by fuel leaks maycause serious injury, if it touch the body.People using pacemakers should not move
G110D03Y
Fluid level should be within "HOT" range
than 30cm closer to the ECU or wiring har- ness within the engine room whilst engineis running, since the high currents in theCommon Rail system produce considerablemagnetic fields.
NOTE: Only lint free cloth should be used for wip-
ing the dipstick. The presence of lint within the transmission may cause problems withthe normal function of the transmission.
G120E01HP.DAG
SG120A1-E
BRAKE SYSTEM CHECKING CAUTION: Correct operation of the braking system is essential to the safe operation of the vehicleand therefore, any maintenance operationsother than those listed below should beentrusted to a Hyundai dealer. SG120C2-E
Brake Fluid Recommendations Only brake fluid conforming to DOT 3 or DOT 4 specifications or higher may be used in thebraking system. Care should be taken to ob-serve the instructions and precautions printedupon the container. SG120D1-E
Brake Fluid Level
The fluid level in the brake fluid reservoir shouldbe checked periodically. The level should bebetween the "MIN" and "MAX" marks on theside of the reservoir. If the level is at or belowthe "MIN" mark, fluid should be added havingcarefully cleaned the area surrounding the res-ervoir cap to ensure that dirt is not allowed toenter the system. It should be borne in mindthat the brake fluid level will decrease slightlyas the friction linings of the pads and shoesbecome worn and that this is a normal condi-tion. WARNING: Brake fluid is hygroscopic and should never be stored in an unsealed container. Thepresence of water in the braking system willcause vapour locks and increase the possi-bility of brake fade along with promoting

OWNER MAINTENANCE 6-15
YG170A1-E CLUTCH PEDAL
SSA6160A
0.24~0.51 in. (6~13 mm)
The clutch pedal freeplay must lie within the limits shown. Incorrect freeplay can result inpremature wear of the clutch linings and re-lease bearing. Excessive free-play can result ingear selection difficulties. If the freeplay is incorrect, the clutch cable should be adjusted by a Hyundai dealer. G170A01A-GAT
CHECKING BRAKE PEDAL FREEPLAY
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change inresistance. This is the brake pedal freeplay.The freeplay should be within the limits speci-fied in the illustration. If it is not, have it inspect-ed by your Hyundai dealer and adjusted orrepaired if necessary.
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
To check the steering wheel free-play, stop the car with the wheels pointed straight ahead andgently move the steering wheel back and forth.Use very light finger pressure and be sensitiveto changes in resistance that mark the limits ofthe free-play. If the free-play is greater than specified, have it inspected by your Hyundai dealer and adjustedor repaired if necessary.
G150A01HP
Maximum
1.18 in (30 mm)
YG180A1-E STEERING WHEEL

OWNER MAINTENANCE 6-17
DG200B1-E
INDIVIDUAL CIRCUIT FUSES
DG200A1-E
FUSIBLE LINKS
The fusible link prevents damage to the wiring
harness in the event of an electrical system malfunction. Failure of a fusible link is indicativeof a serious overload condition having occurredand therefore the electrical system should bechecked by a Hyundai dealer before a replace-ment link is fitted.
WARNING: Under no circumstances should a fusible
link be replaced with anything other than a new link of the same rating. The use ofhigher rated links or other means of con-necting the circuit will create a potential firehazard.
G200A01HP
Bad
GoodG200B01HP.DAG
The fuse box containing the individual circuit
fuses is located on the lower portion of the dashboard adjacent to the bonnet release. Thefuse box cover is removed by pushing lightlyand then releasing the lid. A fuse rating grid willbe found on the reverse side of the cover. In theevent of fuse failure, the fuse should be re-placed with one of equivalent rating. A fuseremoval tool is provided within the fuse box tofacilitate replacement. In the event of a replacement fuse failing shortly
after installation a malfunction within the circuitprotected by that fuse is indicated. The circuitshould be checked by a Hyundai dealer at thefirst available opportunity.
AXA6201B
Good
G200B03YBurned out
WARNING: The use of replacement fuses having a high-
er rating than specified or other means of connecting the circuit will create a potentialfire hazard.

OWNER MAINTENANCE
6-18 YG210A1-E
CHECKING ELECTRIC COOLING FANS CAUTION:
The cooling fan is controlled by engine cool- ant temperature and may sometimes oper-ate even when the engine is not running. Donot touch the radiator fan until it is com-pletely stopped. As the coolant temperature decreases the fan will automatically shut off. This is anormal condition.
Checking Engine Cooling Fan The engine cooling fan should automaticallycome on if the engine coolant temperature ishigh.
Checking Condenser Cooling Fan The condenser cooling fan (in front of the con-denser) should come on automatically whenev-er the air conditioner is in operation.
DG210A1-E
BATTERY MAINTENANCE WARNING:
Motor vehicle batteries contain sulphuricacid which is corrosive and poisonous. Hy-drogen gas is emitted from the battery whichis explosive when combined with oxygen.The following precautions must be strictlyobserved to avoid personal injury or dam-age to the vehicle.
o If battery electrolyte is spilled onto skin or into eyes, the effected area must be flushedwith copious amounts of water and medicalassistance sought.
o If battery electrolyte is ingested, copious amounts of water or milk followed by an ant-acid (raw egg or milk of magnesia) must bedrunk. Vomiting should not be induced andmedical assistance must be sought.
o Batteries must only be charged in well venti- lated areas from which naked lights or sourc-es of sparks are excluded.
o Ensure that children, pets or other unautho- rized persons are kept away from batteries.
o Do not allow anything to bridge the positive (+) and negative (-) terminals of the battery.
o Never invert the battery.
The battery fitted during production is of the"Maintenance Free" type.
G210A01HP.DAG
G210A03HP-E
Petrol Engine
Diesel Engine

OWNER MAINTENANCE
6-20
G260A01HP-DAT
REPLACING HEADLIGHT BULBS
Before attempting to replace a headlight bulb, be sure the switch is turned to the "OFF"position. The next paragraph shows how to reach the headlight bulbs so they may be changed. Besure to replace the burned-out bulb with one ofthe same number and wattage rating. NOTE: The passenger's side headlight bulb can be changed after lifting the engine coolant res-ervoir by hand. CAUTION: Keep the lamps out of contact with petro- leum product, such as oil, petrol, etc.
G260A01HP
G300B01HP-GAT
REMOVAL OF WATER FROM THE FUEL FILTER (FOR DIESEL ENGINE)
G300A01HP If the fuel filter warning lamp illuminates during
driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the wateras described below.
1. Loosen the drain plug at the bottom of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine isstarted.If in doubt, consult your nearest authorizedHYUNDAI dealer.
WARNING: Be sure to carefully wipe away any water
drained out in this manner, because the fuel mixed in the water might be ignited andresult in a fire.
1. Pump the hand prime pump with your hand
for one minute(about 20~30 times).
2. Turn the ignition key to the "START" posi- tion and release it 2~3 times shortly until theengine starts.
CAUTION: Do not hold the ignition key in the "START"
position for more than 15 seconds. Doing so may cause the engine and the injection pumpto damage.

OWNER MAINTENANCE 6-21
G270A02HP
WARNING: The halogen bulb contains gas under pres- sure and if impacted could shatter, resultingin flying fragments. Always wear eye pro-tection when servicing the bulb. Protect thebulb against abrasions or scratches andagainst liquids when lighted. Turn the bulbon only when installing in a headlight. Re-place the headlight if damaged or cracked.Keep the bulb out of the reach of childrenand dispose of the used bulb with care.
Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Push the bulb spring for removing the head- light bulb.
5. Remove the protective cap from the re- placement bulb and install the new bulb by matching the plastic base with the headlighthole. Retighten the bulb spring and recon-nect the power cord.
6. Use the protective cap and carton to dis- pose of the old bulb.
7. Check for proper headlight aim. G270A02Y-AAT
HEADLIGHT BULB
G270A01HP
G290A01HP-EAT
HEADLIGHT AIMING ADJUSTMENT
G290A01HP
Horizontal aiming (Low Beam)
Vertical aiming (Low Beam)
Before performing aiming adjustment, make sure of the following.
1. Keep all tyres inflated to the correct pres- sure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down sev-eral times. Place vehicle at a distance of118.1 in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, andspare tyre, jack, and tools). Have the driveror equivalent weight placed in driver's seat.
4. Clean the headlight lens and turn on the headlight.
5. Open the bonnet. Vertical aiming (High Beam)
Horizontal aiming(High Beam)

OWNER MAINTENANCE
6-22 If the vehicle has had front body repair and the headlight assembly has been replaced, theheadlight aiming should be checked using anaiming screen as shown in the illustration. Turnon the headlight switch. (Low Beam or HighBeam Position).
1. Adjust headlights so that main axis of light is parallel to centre line of the body and isaligned with point "P" shown in the illustra-tion.
2. Dotted lines in the illustration show the cen- tre of headlights. "H" Horizontal centre line of headlights from ground : Low Beam : 35.1 in. (894 mm)High Beam : 33 in. (839 mm) "W" Distance between each headlight centre :Low Beam : 51.8 in. (1,316 mm) High Beam : 42.4n. (1,076 mm) "L" Distance between the headlights and the wall that the lights are tested against : Low Beam : 118.1 in. (3,000 mm) High Beam : 118.1in. (3,000 mm)
G290B01HP-EAT
Adjustment After Headlight Assembly Replacement
6. Draw the vertical line (through the centre of
each headlight) and the horizontal line (through the centre of each headlight) on theaiming screen.
(1) Horizontal line dimension from ground :
Low Beam : 35.1 in.(894 mm)
High Beam : 33 in. (839 mm)
(2) Distance between each vertical line : Low Beam : 51.8 in. (1,316 mm)
High Beam : 42.4 in. (1,076 mm)
And then, draw a parallel line at 1.50 in. (38
mm) under the horizontal line in case of adjust- ing the low beam or at 0.83 in. (21 mm) underthe horizontal line in case of adjusting the highbeam.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to the each vertical line with a phillips screw-driver - HORIZONTAL AIMING.
G290B02HP-DAGG290B01HP-DAG


Cut-off line
L
W
H H
"P"
1.5 in. (38mm)Vertical line
0.55 in. (14 mm)
Cut-off line
L
W
H
H
"P"
Vertical line
1.54 in. (39 mm)
0.83 in. (21 mm)
Ground line
Ground line

OWNER MAINTENANCE 6-23
No.
9
10 11 12 Wattage
16 40
21/5 2121 21
5
G280A01HP-EAT
No.
1 2 3 4 5 6 7 8 Part Name
Head Light (Low/High)Turn Signal Light
Front Position Light Room Light Map Light Front Fog Light Side Repeater Front Door Edge Warning Light Part Name
High Mounted Rear Stop Light (Not all models)Luggage Compartment Light Rear Combination Light Stop/Tail Light Turn Signal Light Back-up Light Rear Fog Light License Plate LightWattage
55/55 21
5
10
8
55
5 5
G280A01HP
532
87611
910
1
4
12