key Hyundai Terracan 2003 Service Manual

DO-IT-YOURSELF MAINTENANCE
6-22
G350B01HP-GAT
BLEEDING THE FUEL SYSTEM
(FOR DIESEL ENGINE (2.9 CRDi))
The fuel system should be bled to remove air as described in the illustration if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not used for a long time.
1. Pump the hand prime pump with your hand for one minute(about 20~30 times).
2. Turn the ignition key to the "START" posi- tion and release it 2~3 times shortly until the engine starts.
NOTE:Do not hold the ignition key in the "START"position for more than 15 seconds. Doing so may cause the engine and the injection pump to damage.
G350A01HP
E090A02HP
2. Operate the hand pump slowly 6 or 7 times in order to force the water out through the drain plug.
3. Tighten the drain plug when water no longer comes out.
4. Loosen the air bleed bolt and bleed the air. (Refer to "Bleeding the fuel system")
5. Check to be sure that the warning lamp
illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorized HYUNDAI dealer.
WARNING:
(1) Do not smoke or have any other open flame near the vehicle while bleeding thefuel system.
(2) Be sure to carefully wipe away any water drained out in this manner, because thefuel mixed in the water might be ignited and result in a fire.
G300A01HP-GATREMOVAL OF WATER FROM THE FUEL FILTER (FOR DIESEL ENGINE (2.5 TCI))
E100A01HP
If the fuel filter warning lamp illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bottom of the fuel filter.
(2) Be sure to carefully clean away any fuel
which spilled onto nearby parts coming out of the air bleed bolt, because such
accumulations of fuel might ignite andcause a fire.

DO-IT-YOURSELF MAINTENANCE 6-23
G260A01HP-GAT REPLACING HEADLIGHT BULBSBefore attempting to replace a headlight bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach theheadlight bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and wattage rating.
WARNING:Be sure to carefully wipe away any waterdrained out in this manner, because the fuel mixed in the water might be ignited and result in a fire. NOTE: The driver's side headlight bulb can be changed after lifting the engine coolant res- ervoir by hand. CAUTION: Keep the lamps out of contact with petro-leum product, such as oil, gasoline, etc.
G260A01HP
Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base,
avoid touching the glass.
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Push the bulb spring for removing the head-
light bulb.
5. Remove the protective cap from the re- placement bulb and install the new bulb bymatching the plastic base with the headlight hole. Retighten the bulb spring and recon- nect the power cord.
6. Use the protective cap and carton to dis- pose of the old bulb.
7. Check for proper headlight aim. G270A02Y-AAT HEADLIGHT BULB
G270A01HP
G300B01HP-GAT REMOVAL OF WATER FROM THE FUEL FILTER
(FOR DIESEL ENGINE (2.9 CRDi))
G300A01HP
If the fuel filter warning lamp illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bottom of the fuel filter.
2. Tighten the drain plug when water no longer
comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorizedHYUNDAI dealer.

INDEX
10-2
D Defrosting/Defogging
......................................................................... 1-70
Door
Locking, unlocking front door with a key ........................................ 1-6
Drink Holder ...................................................................................... 1-52
Drive Belts ............................................................................... 6-15, 6-18
Driving
Driving for economy ...................................................................... 2-13
Smooth cornering .......................................................................... 2-14
Winter driving ................................................................................ 2-14
E
Emission Control System ................................................................... 7-1
Engine
Before starting the engine ............................................................... 2-2
Compartment (3.5 V6) ..................................................................... 6-1
Compartment (2.5 TCI) ................................................................... 6-2
Compartment (2.9 CRDi) ................................................................ 6-3
Coolant ............................................................................................ 6-7
Coolant temperature gauge ........................................................... 1-42
If the engine overheats ................................................................... 3-2
Number ............................................................................................ 8-1
Oil .................................................................................................... 6-4Starting ............................................................................................ 2-3
Engine Exhaust Can Be Dangerous ................................................... 2-1
FFan Speed Control ................................................................... 1-66, 1-75 Fog Light
Front .............................................................................................. 1-47
Rear .............................................................................................. 1-47
Front Seats Adjustable front seats ................................................................... 1-11
Adjustable headrests ..................................................................... 1-12
Adjusting seat forward and rearward ............................................1-11
Adjusting seatback angle .............................................................. 1-11
Fuel Capacity .......................................................................................... 9-1
Gauge ............................................................................................ 1-42
Unleaded gasoline ........................................................................... 1-1
Fuel Filler Lid Remote release ............................................................................. 1-61
Full-time 4WD Operation ....................................................... 2-10 ~ 2-12
Fuses ................................................................................................ 6-18
GGeneral Checks .................................................................................. 6-4
Glove Box ......................................................................................... 1-55
HHazard Warning System ................................................................... 1-50
Headlight Aiming Adjustment ............................................................ 6-24
Headlight Leveling Device System ...................................................1-64
Heating and Ventilation Air flow control ......................................................... 1-67 ~ 1-68, 1-76
Temperature control ...................................................................... 1-68

INDEX 10-3
High-Mounted Rear Stoplight ............................................................
1-61
Hood Release ................................................................................... 1-62
Horn .................................................................................................. 1-63
I
Ignition Switch ..................................................................................... 2-2Immobilizer System .................................................................... 1-3 ~ 1-6
Limp Home Procedures ....................................... 1-3 ~ 1-4, 1-5 ~ 1-6
Key ........................................................................................... 1-3, 1-4
Instrument Cluster and Indicator ............................................ 1-34 ~ 1-37
Instrument Panel Light Control (Rheostat) .......................................1-51
Instruments and Controls ............. ..................................................... 1-33
Intermittent Wiper .............................................................................. 1-49
JJump Starting ...................................................................................... 3-1
K
Key ...................................................................................................... 1-2 If you lose your keys .................................................................... 3-10
Positions .......................................................................................... 2-2
L
Light Bulbs Replacement ............. ..................................................... 6-23
Limited-Slip Differential ..................................................................... 2-12Luggage Compartment
Cargo Security Screen .................................................................. 1-60
Light ............................................................................................... 1-59
Net ................................................................................................. 1-59
MMaintenance Intervals Explanation of scheduled maintenance items ........................ 5-7 ~ 5-8
Maintenance under severe usage conditions ................................. 5-6
Scheduled maintenance ......................................................... 5-2 ~ 5-5
Service requirements ...................................................................... 5-1
Mirrors Day-night inside rearview ................................................... 1-57 ~ 1-58
Outside rear view .......................................................................... 1-55
Multimeter ............................................................................... 1-44 ~ 1-46
Altimeter ........................................................................................ 1-45
Azimuth compass .......................................................................... 1-44
Barometer ...................................................................................... 1-46
Digital Clock .................................................................................. 1-46
Relative altimeter ........................................................................... 1-45
OOdometer .......................................................................................... 1-43
PParking Brake ................................................................................... 1-58
Part-time 4WD Operation ......................................................... 2-9 ~ 2-10
Power Driver's Seat .......................................................................... 1-13

CONTROLS AND EQUIPMENT
1- 2 YB020A1-E BEFORE ENTERING THE VEHICLE
o Ensure that all windows, mirrors and lamps are clean.
o Check condition of all tyres.
o Ensure that no fluid leaks are evident.
o Ensure that the area around the vehicle is clear before driving off.
YB020B1-E AFTER ENTERING THE VEHICLE
o Ensure that all occupants fasten and cor- rectly adjust seat belts.
o Ensure that seat and headrestraint positions are adjusted for optimum safety, control and comfort.
o Adjust interior and exterior rear view mir- rors.
o Verify correct operation of lamps, horn and other electrical equipment.
o Ensure that warning lamps illuminate when ignition is turned on.
NOTE: Fluid levels such as engine oil, engine cool- ant, brake and windscreen washer fluidshould be checked daily or at each refuel-ling, whichever occurs sooner. B020A01FC-EAT RUNNING IN YOUR NEW HYUNDAIThe longevity and performance of the vehicle are greatly affected by the care exercised dur-ing the first 1000 miles of motoring. Because ofmodern manufacturing techniques, rigid guide-lines regarding maximum road speeds havebecome unnecessary. However, certain pre-cautions should be observed in order to obtainthe best possible performance and useful lifefrom the vehicle.
1) Do not race the engine without a load (i.e revving the engine in neutral).
2) During the first 500 miles the maximum engine speed should be restricted to 3000rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal components of the engine willbecome run-in more quickly if the operation
speed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1500rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1000 miles ofmotorway driving to allow the friction facingsof the brake pads and shoes to bed againstthe discs and drums properly.
7) No trailer towing should be undertaken dur- ing the running-in period. B880A01HP-EAT IMMOBILISER SYSTEM
- For Petrol Engine The immobiliser system is an anti-theft device, designed to deter automobile theft. B880B01HP-EAT Keys
B880B01HP
B880B02HP
Light Purple
ID key
ID key Master key
Master key
Type B
Black
Type A

CONTROLS AND EQUIPMENT1- 3
The key number should be recorded and kept in
a safe place in case the need to order further keys arises. New keys are available from anyHyundai dealer by quoting the relevant key num-ber.
In the interest of security, the metal tag attached
to the keys which bears the key number shouldbe removed from the key ring after you receive
your new vehicle. In addition, key numbers can-
not be provided by Hyundai for security reasons.
If you need additional keys or if you should lose
your keys, your authorized Hyundai dealer canmake new keys if you can supply the key num-ber and ID key.
For greater convenience, your Hyundai has two
types of keys as shown in the illustration.
1) ID key This key must be used first in order toregister the unique code in the ICM - this willhave been carried out prior to you receivingyour new vehicle. This ID code will thenhave been recorded onto the master keys.Both sides of the key have a Hyundai logo.
2) Master key This key is for general use. It will open alllocks on your vehicle. One side of the key has the Hyundai logo and the other side has the "M" symbol. If your vehicle is equipped with Theft-alarm system, the master keys with the function oftransmitter will be provided. (Type B)
CAUTION:
Don't lose your ID key. Always keep your IDkey in a place where you remember. If youdon't have ID key, consult your authorizedHyundai dealer.
(3) If you need additional keys or if you should lose your keys, your authorized Hyundai dealer can make new keys if you can supplythe key number and ID key.
NOTE:
If you make your own duplicate key, you willnot be able to cancel the system or start theengine. B880C01A-GAT Key Numbers The vehicle key number is recorded upon a metal tag attached to the keys when the vehicleis first delivered to you.
B880C01HP
B880C02HP

CONTROLS AND EQUIPMENT
1- 4 B885A01HP-EAT IMMOBILISER SYSTEM - For Diesel Engine The immobiliser system is an anti-theft device,
designed to deter automobile theft.
B885B01HP-EATKeys
B885B01HP
All of the locks fitted to the vehicle are operated by the same key. However, since it is possibleto lock the doors without the use of the key,care should be exercised to ensure that the keydoes not become locked inside the vehicle bymistake. If your vehicle is equipped with Theft-alarm system, the master keys with the functionof transmitter will be provided (Type B).
NOTE:If you make your own duplicate key, you willnot be able to cancel the system or start theengine.
Type A
B885B02HP
Type B
B885C01O-GAT Key Numbers
B885C01HP
B885C02HP
The vehicle key number is recorded upon a metal tag attached to the keys when the vehicleis first delivered to you. The key number should be recorded and kept in a safe place in case the need to order furtherkeys arises. New keys are available from anyHyundai dealer by quoting the relevant keynumber. In the interest of security, the metal tag at- tached to the keys which bears the key numbershould be removed from the key ring after youreceive your new vehicle. In addition, key num-bers cannot be provided by Hyundai for secu-rity reasons.If you need additional keys or if you should loseyour keys, your authorized Hyundai dealer canmake new keys.
Master keys Master keys

CONTROLS AND EQUIPMENT1- 5
B030C01Y-EAT ILLUMINATED IGNITION SWITCH (Not all models)
B030C01E
Whenever a door is opened, the ignition switch
will be illuminated for your convenience, provid- ed the ignition switch is not in the "ON" position.The light will go off approximately 10 secondsafter closing the door or when the ignition switchis turned on.
o The door can be locked or unlocked with a key.
o Lock the door by turning the key toward the front of the vehicle and unlock it by turning the key toward the rear.
B040A01A-EAT DOOR LOCKS WARNING:
o Before you drive away, be sure that all
the doors are securely closed. It is also recommended that the child-protectorrear door locks are in the 'lock' positionso that children cannot open the reardoors from inside the vehicle acciden-tally.
o Before opening the door, always look for and avoid oncoming traffic. B040B01A-AAT Locking, Unlocking Front Doors With
a Key
B040B01HP.DAG
UNLOCK
LOCK

CONTROLS AND EQUIPMENT
1- 6
SB040F1-E CHILD-PROOF REAR DOOR LOCK The rear doors are fitted with child proof locks to prevent accidental opening of the doors us-ing the inside door handle, whilst allowing ac-cess by means of the outside handle (such asis required in the event of an acccident forexample) provided that the door lock button isat the unlocked position. Use of the child prooflock mechanism is recommended when chil-dren are carried in the vehicle. The child proof lock mechanism may be acti- vated by opening the door and moving the leverlocated by the door latch to the "
" position.
Move the lever to the opposite direction of ""
position when normal door operation is desired.
B040E01HP.DAG
B040C02Y-DAT Locking From the OutsideB040C01HP.DAG
The doors can be locked without a key. To lock
the doors, first push the inside lock switch to the "LOCK" position so that the red mark on theswitch is not visible, then close the door.
The door will not lock if the key is left in the
ignition switch when the front doors are closed.This is normal.
NOTE:
o When locking the door this way, be care- ful not to lock the door with the ignitionkey left in the vehicle.
o To help prevent theft, always remove the ignition key, close all windows, and lockall doors when leaving your vehicle unat-tended.
B040D01S-AAT Locking from the Inside To lock the doors from the inside, simply close
the door and push the lock switch to the "LOCK" position. When this is done, neither the outsidenor the inside door handles can be used.
NOTE:
When the door is locked, the red mark on theswitch is not visible.
HSM365-D
LOCK
UNLOCK

CONTROLS AND EQUIPMENT1- 7
B070A01A-EAT THEFT-ALARM SYSTEM (Not all models) This system is designed to provide protection
from unauthorized entry into the car. This sys- tem is operated in three stages: the first is the"Armed" stage, the second is the "Alarm" stage,and the third is the "Disarmed" stage. If trig-gered, the system provides an audible alarmwith blinking of turn signal lights.
B070B01O-EAT Armed Stage
B070B02HP.DAG
Park the car and stop the engine. Arm the
system as described below.
UNLOCK LOCK
B040G01HP-AAT Central Door Locks (Not all models)
The central door locking switch is located on
the driver's arm rest. It is operated by depress- ing the door lock switch. If any door is openwhen the switch is depressed, the door willremain locked when closed.
NOTE:
o When pushing the front portion of the driver's door lock switch, all vehicle doorswill lock.
o When pushing the rear portion of the switch, all vehicle doors will unlock.
o The central door locking is operated by turning the key toward the front or rearof the vehicle.
B040G01HP.DAG 1) Remove the ignition key from the ignition
switch.
2) Make sure that the bonnet and hatchback door are closed.
3) Lock the doors using the transmitter of the keyless entry system.
After completion of the steps above, the turn
signal lights will blink once to indicate that the system is armed
NOTE:
1) If any door, hatchback door or engine bonnet remains open, the system will notbe armed.
2) If this happens, rearm the system as described above.
CAUTION:Do not arm the system until all passengers
have left the car. If the system is armedwhilst a passenger(s) remains in the car, thealarm may be activated when the remainingpassenger(s) leaves the car.
LOCK
UNLOCK