Fuel filter Hyundai Terracan 2004 Owner's Manual

FEATURES OF YOUR HYUNDAI
1- 38
B260A02HP-1
B264A02HP-GAT INDICATOR AND WARNING LIGHTS (DIESEL ENGINE)
1
2 34 67
8
910 11 12 13 14 17 18
19 202122
1
15
1. Turn Signal Indicator Light
2. Diesel Preheat Indicator Light
3. ABS Service Reminder Indicator Light
(If installed)
4. Supplemental Restraint (AirBag) System Service Reminder Indicator (SRI) Light(If installed)
5. Immobilizer Warning Light (2.9 CRDi only) (If installed)
6. Fuel Filter Warning Light 7. Low Oil Pressure Warning Light
8. Brake Vacuum Warning Light
9. Parking Brake/Low Brake Fluid Level
Warning Light
10. Charging System Warning Light
11. A/T Oil Temperature Warning Light (If installed)
12. Overdrive Off Indicator Light (If installed)
13. High Beam Indicator Light
14. Front Fog Indicator Light 15. Automatic Transmission Position Indicator
Light (If installed)
16. Cruise Indicator Light (If installed)
17. 4WD LOW Indicator Light
18. 4WD HIGH Indicator Light (Part-time 4WD) /4WD System Warning Light (Full-time 4WD)
19. Malfunction Indicator Light (MIL) (If installed)
20. Tailgate Open Warning Light
21. Door Ajar Warning Light
22. Seat Belt Warning Light (If installed)
23. Low Fuel Warning Light
Part-time 4WD :Full-time 4WD :
5
23
16

FEATURES OF YOUR HYUNDAI
1- 42 Water temperature
(°C)
Below -30 -25 -20-15-10-50
20 Illuminating time
(2.9 CRDi) (sec) 26201510
5.53.5 20
NOTE: If the engine were not started within 2 sec-onds after the preheating is completed, turnthe ignition key once more to the "LOCK"position during 10 seconds, and then to the"ON" position, in order to preheat again.
The brake vacuum warning light should come onwhen the vacuum level in brake booster descendsto about 275 mmHg or below. The brake systemis designed to stop the vehicle with reserve assistif brake pedal is held down. This reserve is greatlyreduced each time you release the brake. Withoutvacuum assist your vehicle can still be stopped bypushing much harder on brake pedal, however thestopping distance may be much longer. If the lightcomes on at any other time, you should slow thevehicle and bring it to a complete stop in a safelocation off the roadway.After starting the engine, do not drive the vehicleuntil the vacuum level is above 275 mmHg belowatmosphere and warning light has turned off. Iffurther trouble is experienced, the vehicle shouldnot be driven at all but taken to a dealer by aprofessional towing service. B265C02HP-GAT
Diesel Preheat Indication Light-amber
The indication light illuminates amber when the ignition switch is placed at the "ON" position. Theengine can be started after the preheat indicationlight goes off. The illuminating time varies withthe water temperature.
Water temperature (°C)
Below -30 -20 -156080 Illuminating time
(2.5 TCI) (sec)
22.586
0.5 0
B265A01B-GAT Fuel Filter Warning Light(Diesel)
This light illuminates when the ignition switch is set to the "ON" position and goes off after theengine has started. If it lights up while theengine is running, it indicates that water hasaccumulated inside the fuel filter. If this hap-pens, remove the water from the fuel filter. (Refer to "Do-lt-Yourself Maintenance")
B265B01HP-GAT Brake Vacuum Warning Light(Diesel)
WARNING: If you suspect brake trouble, have your brakeschecked by a Hyundai dealer as soon aspossible. Driving your car with a problem ineither the brake electrical system or brakehydraulic system is dangerous, and couldresult in serious injury or death.
CAUTION: If the warning light doesn't go off or blinks,this indicates that there is a malfunction inthe automatic transmission or T.C.U (Trans-mission Control Unit). If this occurs, haveyour vehicle checked by an authorizedHyundai dealer.

VEHICLE MAINTENANCE REQUIREMENTS
5- 2 F030A01A-GAT
SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehi cle services to protect
your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
F030B01HP-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
ENGINE OIL AND FILTER See Note (1)DRIVE BELT (ALT, DAMPER, TENSIONER, IDLER)FUEL FILTER (MPI TYPE)FUEL LINES, FUEL HOSES AND CONNECTIONSTIMING BELTVAPOR HOSE AND FUEL FILLER CAPVACUUM AND CRANKCASE VENTILATION HOSESAIR CLEANER FILTERSPARK PLUGSSPARK PLUGS (PLATINUM COATED)
NO. DESCRIPTION
1 2 3 4 5 6 7 8 9 120
96
RRR I I I
R I105
84
R I I I90 72
R I I
R I I
RRR75 60
R I I I I60 48
R I
R I III
R45 36
R I I I
R30 24
R I II I
R I
15 12
R I I IKILOMETERS X 1000 MONTHS
Note: (1) European Community Only - API SG, SG/CD, SH OR SH/CD Except European Community - API SE OR ABOVE
In case of Gasoline standard engine as recommended oil (API SE or ABOVE) is difficult to obtain in fieId, following oil recomen ded:
API SD - The engine oil and filter should be changed at every 10,000km or 6 months.

VEHICLE MAINTENANCE REQUIREMENTS 5-3
KILOMETERS X 1000 MONTHS
F030D03HP-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL (2.5 TCI)) ENGINE OIL AND FILTER(API CF-4 OR ABOVE, ACEA B2 OR B3) AIR CLEANER FILTER FUEL FILTERVALVE CLEARANCE INJECTION TIMING TIMING BELTDRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEED FUEL SYSTEM LEAKSINJECTION NOZZLE
NO. DESCRIPTION
1 2 34 5 67 8 9
10120 96
R R I I I
R III105 84
I I I I90 72R R II
R
II I I75 60
I I I I60 48RR I I I
R III45 36
I I I I30 24R R I I I I I I15 12
I I I I
See Note (1) See Note (2)
Note: (1) For every 7,500 km or 6 months, whichever occurs first : "R" (2) For every 5,000 km or 6 months, whichever occurs first : "R"European Community only Except European Community

VEHICLE MAINTENANCE REQUIREMENTS
5- 4
F030E05HP-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL (2.9 CRDi)) ENGINE OIL AND FILTER (API CF-4 OR ABOVE, ACEA B4 OR ABOVE)AIR CLEANER FILTER FUEL FILTER CARTRIDGETIMING BELT DRIVE BELT (FOR AIR COMPRESSOR, ALTERNATOR) ALTERNATOR VACUUM PUMPALTERNATOR OIL HOSE & VACUUM HOSE FUEL LINES, FUEL HOSE & CONNECTIONS
1 234 56 7 8 120
96
R R RR II I I
105
84
R I
R
I I I
90 72
R R R R R III I
7560
R I
R
I II
60 48
R R R R I II I
45 36
R I
R
I I I
30 24
R R R R I II I
15 12
R I
R
I I I
KILOMETERS X 1000 MONTHS
DESCRIPTION
NO.
Europe Countries Only Except Europe Countries
See Note (1)
Note: (1) For every 10,000 km or 6 months, whichever occurs first : "R"
Central and South America Only Except Central and South America

VEHICLE MAINTENANCE REQUIREMENTS 5-7
F060A01A-AAT
EXPLANATION OF SCHEDULED MAIN- TENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at
the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi-tions, more frequent oil and filter changes arerequired.
F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation andreplace if necessary. Drive belts should bechecked periodically for proper tension andadjusted as necessary.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections. Fuel filters should be installed bytrained technicians. F060D01TB-GAT
o Fuel Lines, Fuel Hoses and Connec-
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trainedtechnician replace any damaged or leaking partsimmediately. WARNING (Diesel only): Never work on injection system with engine
running or within 30 seconds after shutting off engine. High pressure pump, rail, injec-tors and high pressure pipes are subjectedto high pressure even after the engine hasbeen switched off. The fuel jet produced byfuel leaks may cause serious injury, if itcontacts with the body. People using pace-makers should not move closer than 30cmto the ECU or wiring harness within theengine room with the engine running, sincethe high currents in the Common Rail sys-tem produce considerable magnetic fields.
F060E01A-AAT
o Timing Belt Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-aged parts immediately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be
inspected at those intervals specified in themaintenance schedule. Make sure that a newvapor hose or fuel filler cap is correctly re-placed.
F060F01A-AAT
o Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-tle rubber, cracking, tears, cuts, abrasions, andexcessive swelling indicate deterioration. Par-ticular attention should be paid to examinethose hose surfaces nearest to high heat sourc-es, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechanicalwear. Inspect all hose connections, such asclamps and couplings, to make sure they aresecure, and that no leaks are present. Hosesshould be replaced immediately if there is anyevidence of deterioration or damage.

DO-IT-YOURSELF MAINTENANCE
6-2
G010B01HP-GAT DIESEL ENGINE COMPARTMENT (2.5 TCI) G010B02HP
1. Fuse and Relay box
2. Battery
3. Automatic Transmission fluid level dipstick (Vehicle with Automatic Transmission)
4. Engine oil filler cap 5. Engine oil level dipstick
6. Engine cover
7. Brake fluid reservoir
8. Clutch fluid reservoir (If installed)
9. Power steering fluid reservoir
10. Windshield washer fluid reservoir
11. Air cleaner
12. Radiator cap
13. Fuel filter
14. Engine Coolant reservoir cap
121
CAUTION: When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.345 7 86
91 0 1 1 1 2 13 14

DO-IT-YOURSELF MAINTENANCE 6-3
G010C01HP-GAT DIESEL ENGINE COMPARTMENT (2.9 CRDi) G010C02HP
1. Fuse and Relay box
2. Battery
3. Engine oil level dipstick
4. Engine cover 5. Engine oil filler cap
6. Brake fluid reservoir
7. Windshield washer fluid reservoir
8. Air cleaner
9. Radiator cap10. Automatic Transmission fluid level dipstick
(Vehicle with Automatic Transmission)
11. Fuel filter
12. Power steering fluid reservoir
13. Engine Coolant reservoir cap
12 3 5
6
78 9 1 0 121
CAUTION: When inspecting or servicing the
engine, you should handle toolsand other heavy objects carefully so that the plastic cover of the engine is not damaged.
4
13
11

DO-IT-YOURSELF MAINTENANCE
6-10
G070A03Y-AAT
CHANGING THE AIR CLEANER FIL- TER
G070A01HP
The replacement of air cleaner filter is per- formed in the following manner.
1. Unsnap the clips around the cover.
2. When this is done, the cover can be lifted off, the old filter removed and the new filter put in its place.
Genuine Hyundai replacement parts are rec-ommended. CAUTION:
o Operating your vehicle without a proper air cleaner filter in place can result inexcessive engine wear.
o When removing the air cleaner filter, be careful that dust or dirt does not enter
NOTE:
o When replacing the spark plug, genuine
Hyundai parts are recommended.
o It is recommended that the spark plugs be changed by an authorized Hyundai dealer.
WARNING: It is recommended that the engine be cool or cold when changing the spark plugs. If the engine is hot, you could burn yourself
G060B01HP-AAT
Replacing the Spark Plugs The spark plugs should be changed at the intervals specified in the vehicle maintenance schedule in Section 5 or whenever engine per- formance indicates they should be changed. Symptoms that suggest poor spark plug perfor- mance include engine misfiring under load, loss of fuel economy, poor acceleration, etc. When spark plugs are replaced, always use spark plugs recommended by Hyundai. The use of other spark plugs can result in loss of performance, radio interference or engine dam- age.
Recommended Spark Plugs: Type
RC10PYPB4 (CHAMPION) PFR5N-11 (NGK)RC10YC(CHAMPION)BKR5ES (NGK)Remark
Unleaded*
Leaded
*: Platinum coated on the insulated connector, the spark plug or the engine itself.
Use extreme caution when working near theblades of the coolant fan so that you are not injured by a rotating fan blade. As the en- gine coolant temperature decreases, the fan will automatically shut off. This is a normal condition. G060A01HP-GAT SPARK PLUGS (Gasoline Engine Only)
SSA6060A
Your engine was originally equipped with plati- num-tipped spark plugs.Platinum-tipped spark plugs will last longer than
conventional type spark plugs and can be iden- tified by blue lines on the ceramic shell. NOTE: Do not clean or regap platinum-tipped spark plugs.
Unleaded: 1.0 ~ 1.1mm (0.039 ~ 0.043 in.) Leaded : 0.7 ~ 0.8mm (0.028 ~ 0.032 in.)

DO-IT-YOURSELF MAINTENANCE 6-21
G350A01HP-GAT BLEEDING THE FUEL SYSTEM
(FOR DIESEL ENGINE (2.5 TCI))
E090A01HP
The fuel system should be bled to remove air as described in the illustration if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not used for a long time.
G240A01A-AAT POWER STEERING HOSESIt is suggested that you check the power steer- ing hose connections for fluid leakage at regular intervals. The power steering hoses should be replaced if there is severe surface cracking, pulling, scuffing or worn spots. Deterioration of the hose could cause premature failure.
NOTE: Do not start the engine when the powersteering oil reservoir is empty.
2. Pump the hand pump until there are no more
bubbles in the fuel coming out of the air plug. When doing this, place a cloth around the air plug to prevent the escaping fuel from spew- ing about.
3. Tighten the air bleed bolt when there are no more bubbles in the fuel.
4. Continue pumping until the hand pump be- comes stiff.
5. Finally, check to be sure that there is no leakage of fuel.If in doubt, consult your nearest authorizedHYUNDAI dealer.
WARNING:
(1) Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
E090A02HP
1. Loosen the air bleed bolt at the top of the fuel
filter with a flat-bladed screwdriver or equiva- lent.
The power steering fluid level should be checked daily. To check the power steering fluid level, be surethe ignition is "OFF", then check to make cer- tain that the power steering fluid level is be- tween the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold condi- tions (below - 20°C). If the noise stops dur- ing warm up, there is no abnormal function in the system. If is due to a power steering fluid characteristic in extremely cold condi- tions. Recommended Fluid Use PSF-3 type fluid.
G230A02HP
Diesel (2.9 CRDi)