service interval Hyundai Terracan 2004 Owner's Manual

VEHICLE MAINTENANCE REQUIREMENTS 5-1
F010C01HP-GAT
Specified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in the maintenance charts starting on page 5-2.These procedures must be performed at theintervals shown in the maintenance schedule toassure that your warranty remains in effect.Although it is strongly recommended that theybe performed by the factory-trained or distribu-tor-trained technicians at your Hyundai dealer,these procedures may be performed at anyqualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-placements. Other parts of equivalent qualitysuch as engine oil, engine coolant, manual orauto transmission oil, brake fluid and so onwhich are not supplied by Hyundai Motor Com-pany or its distributor may be used withoutaffecting your warranty coverage but you shouldalways be sure these are equivalent to thequality of the original Hyundai parts. Your Ser-vice Passport provides further information aboutyour warranty coverage.
5. VEHICLE
MAINTENANCE REQUIREMENTS F010E01A-AAT
Do-It-Yourself Maintenance If you are mechanically inclined, own a few tools that are required and want to take the time to doso, you can inspect and service a number ofitems. For more information about doing it your-self, see Section 6.
F010D01A-AAT
General Checks These are the regular checks you should per-
form when you drive your Hyundai or you fill thefuel tank. A list of these items will be found onpage 6-4.
F010A01A-GAT
MAINTENANCE INTERVALS Service Requirements
To assure that you receive the greatest number
of kilometers of satisfying operation from your Hyundai, certain maintenance procedures mustbe performed. Although careful design and en-gineering have reduced these to a minimum,those that are required are of the utmost impor-tance.
It is your responsibility to have these mainte-
nance procedures performed to comply with theterms of the warranties covering your newHyundai. The Service Passport supplied withyour new vehicle provides further informationabout these warranties.
F010B01A-AAT
Maintenance Requirements The maintenance required for your Hyundai can be divided into three main areas: o Specified scheduled procedures o General checkso Do-it-yourself maintenance F010F01A-AAT
A Few Tips
o Whenever you have your Hyundai serviced, keep copies of the service records in your glove box. This will help ensure that you candocument that the required procedures havebeen performed to keep your warranties ineffect. This is especially important whenservice is not performed by an authorizedHyundai dealer.
o If you choose to do your own maintenance and repairs, you may find it helpful to havean official Hyundai Shop Manual. A copy ofthis publication may be purchased at yourHyundai dealer's parts department.
F020A01Y-GAT
SCHEDULED MAINTENANCE RE- QUIREMENTS
Inspection should be performed any time a
malfunction is experienced or suspected. Re- ceipts for all emission control system servicesshould be retained to demonstrate compliancewith conditions of the emissions system war-ranty.
For severe usage maintenance requirements,
see page 5-6 of this section.
5

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 ENGINE OIL AND FILTER (GASOLINE ENGINE) ENGINE OIL AND FILTER(DIESEL ENGINE (2.5 TCI))ENGINE OIL AND FILTER
(DIESEL ENGINE (2.9 CRDi))AIR CLEANER FILTERSPARK PLUGSTIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKESTEERING GEAR BOX, LINKAGE AND BOOTS/LOWER ARM BALL JOINT, UPPER ARM BALL JOINTDRIVESHAFTS AND BOOTSMANUAL TRANSMISSION OILAUTOMATIC TRANSMISSIONFLUID AND FILTERTRANSFER CASE OILAIR CONDITIONER FILTER (For Evaporator and Blower Unit)
R R RR
II I I
R R R R
European Community OnlyExcept European CommunityEurope Countries OnlyExcept Europe Countries
A, B, C, F, H C, E G, H, I, JD, E, F, GC, D, G, HC, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E, G, I C,E
F040A05HP-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot
weather above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, or other commercial use or
vehicle towing
J - Driving over 170 km/h
MAINTENANCE ITEM
European Community Only Except European Community
DRIVING
CONDITION
MAINTENANCE
OPERATION MAINTENANCE
INTERVALS
EVERY 7,500 KM OR 6 MONTHS EVERY 4,000 KMEVERY 3,000 KMEVERY 7,500 KM OR 6 MONTHSEVERY 5,000 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMEVERY 100,000 KMMORE FREQUENTLY

VEHICLE MAINTENANCE REQUIREMENTS
5- 8 F070E02HP-GAT
o Automatic Transmission Fluid and
Filter
The fluid level should be in the "HOT" range of the dipstick, after the engine and transmissionare at normal operating temperature. Check theautomatic transmission fluid level with the en-gine running and the transmission in neutral,with the parking brake properly applied. UseMOBIL DEXRON- II when adding or changing
fluid. F070F01A-AAT
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake Fluid Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3or DOT 4. F070H01HP-GAT
o Rear Brake Drums/ Linings/Pads,
Parking Brake
Check the rear brake drums, linings and pads for scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brakesystem including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT o Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT o Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT o Suspension Mounting BoltsCheck the suspension connections for loose- ness or damage. Retighten to the specifiedtorque.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060J01A-AAT
o Spark Plugs Make sure to install new spark plugs of the
correct heat range.
F070C01A-AAT
o Coolant The coolant should be changed at the
intervals specified in the maintenance sched-ule.
F070D01A-AAT
o Manual Transmission Oil Inspect the manual transmission oil according
to the maintenance schedule. NOTE:
If the oil level is low, check for possible
leaks before adding oil. Do not overfill.

DO-IT-YOURSELF MAINTENANCE
6-14 G130A01A-AAT CHECKING THE CLUTCH FLUID To Check the Clutch Fluid
G130A01HP
The clutch fluid level in the master cylinder should be checked when performing other un- der hood services. The system should be checked for leakage at the same time. Check to make certain that the clutch fluid level is always between the "MAX" and "MIN" level markings on the fluid reservoir. Fill as required. Fluid loss indicates a leak in the clutch system which should be inspected and repaired immediately. Consult your Hyundai dealer.
G120E02A-AAT Adding Brake Fluid
WARNING: Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain open any longer than required. This will prevent entry of dirt and moisture which can damage the brake sys- tem and cause improper operation.
G120E01HP
G120D01A-AAT To Check the Fluid LevelThe fluid level in the brake fluid reservoir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.
To add brake fluid, first wipe away any dirt then
unscrew the fluid reservoir cap. Slowly pour therecommended fluid into the reservoir. Do not overfill. Carefully replace the cap on the reser- voir and tighten.
G120A01A-AAT CHECKING THE BRAKESCAUTION: Because brakes are essential to the safe operation of the car, it is suggested that they be checked and inspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those intervals specified in the vehicle mainte- nance schedule in Section 5. G120B02A-AAT Checking the Brake Fluid Level WARNING: Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also damage your vehicle’s paint if spilled on it and not removed immediately. G120C02A-AAT Recommended Brake FluidUse only hydraulic brake fluid conforming to DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on the container.
engine room with the engine running, sincethe high currents in the Common Rail sys- tem produce considerable magnetic fields.

INDEX 10-3
High-Mounted Rear Stoplight ............................................................
1-62
Hood Release ................................................................................... 1-63
Horn .................................................................................................. 1-64
I Ignition Switch ..................................................................................... 2-2
Immobilizer System .................................................................... 1-3 ~ 1-6
Limp Home Procedures ....................................... 1-3 ~ 1-4, 1-5 ~ 1-6
Key ........................................................................................... 1-3, 1-4
Instrument Cluster and Indicator ............................................ 1-35 ~ 1-38
Instrument Panel Light Control (Rheostat) .......................................1-52
Instruments and Controls ................ ..................................................1-34
Intermittent Wiper .............................................................................. 1-50
J Jump Starting ...................................................................................... 3-1
K
Key ...................................................................................................... 1-2 If you lose your keys .................................................................... 3-11
Positions .......................................................................................... 2-2
L
Light Bulbs Replacement ................ ..................................................6-23
Limited-Slip Differential ..................................................................... 2-13Luggage Compartment
Cargo Security Screen .................................................................. 1-61
Light ............................................................................................... 1-60
Net ................................................................................................. 1-60
MMaintenance Intervals Explanation of scheduled maintenance items ........................ 5-7 ~ 5-8
Maintenance under severe usage conditions ................................. 5-6
Scheduled maintenance ......................................................... 5-2 ~ 5-5
Service requirements ...................................................................... 5-1
Mirrors
Day-night inside rearview ................................................... 1-58 ~ 1-59
Outside rear view .......................................................................... 1-56
Multimeter ............................................................................... 1-45 ~ 1-47
Altimeter ........................................................................................ 1-46
Azimuth compass .......................................................................... 1-45
Barometer ...................................................................................... 1-47
Digital Clock .................................................................................. 1-47
Relative altimeter ........................................................................... 1-46
O Odometer .......................................................................................... 1-44
P Parking Brake ................................................................................... 1-59
Part-time 4WD Operation ......................................................... 2-9 ~ 2-10
Power Driver's Seat .......................................................................... 1-13

DRIVING YOUR HYUNDAI 2- 5
DC090C1-E
FUEL ECONOMY
The following suggestions are made to assist in
achieving the greatest degree of fuel economy.
o Maintaining a constant check on fuel con- sumption will enable the most economical use pattern and driving style to be adopted.
o Avoid using the vehicle for very short jour- neys if possible, particularly when a coldstart is involved.
o Ensure that tyre pressures are maintained at the correct level.
o Use only the recommended grade of fuel.
o Avoid carrying unnecessary weight, and if a roof rack is in use, remove it as soon as possible after use.
o Anticipate the road and conditions ahead to enable adjustments in speed to be madesmoothly. Avoid heavy acceleration andsharp braking.
o Avoid cruising at unnecessary high speeds.
o Always ensure that the periodic maintenance services are performed by a Hyundai dealer at the time and/or mileage intervals speci-fied.
o Use the air conditioner only when neces- sary. HPC090A2-E MANUAL TRANSMISSION
The five speed fully synchronized transmission
is controlled by a floor mounted shift lever upon which the shift pattern is indicated. It is impor-tant that when changing gear, the clutch pedalis fully depressed to avoid transmission dam-age. CAUTION:
o Do not attempt to engage reverse gear when the car is in motion.
o To avoid damaging the selector mecha- nism, do not use the gear shift lever as a hand rest. Release the lever immediatelythe shift is completed.
o To avoid premature clutch wear, do not use the clutch pedal as a foot rest, anddo not hold the vehicle on a gradientusing the clutch.
C055B01HP-GAT
STARTING AND STOPPING THE EN- GINE FOR TURBO CHARGER INTER- COOLER (Diesel Engine)
(1) Do not race the engine or sudden accelerate
the engine immediately after starting it. If the engine is cold, allow the engine to idle forseveral seconds before it is driven to ensuresufficient lubrication of the turbo chargerunit.
(2) After high speed or extended driving, requir- ing a heavy engine load, the engine shouldbe allowed to idle, as shown in the chartbelow, before turning it off. This idle time will allow the turbo charger to cool prior to shutting the engine off.
Required Idle Time
High speed driving Driving Condition
Normal drivingNot necessary About 20 seconds About 1 minute
Up to 62 mph
Up to 50 mph
Steep mountain slopes or contin-
ued driving in excess of 62 mphAbout 2 minutes
WARNING: Do not turn the engine off immediately after
it has been subjected to a heavy load. Doingso may cause severe damage to the engineor turbo charger unit.
SSA2090A

VEHICLE MAINTENANCE REQUIREMENTS 5-1
NOTE:
The inspection and testing of certain elec-
tronic fuel injection/engine management and automatic transmission control sys-tems require specialised electronic equip-ment specifically designed for Hyundai ve-hicles. The use of general purpose electri-cal test equipment may result in damage tothe control unit microprocessors.
YF010A1-A
5. VEHICLE MAINTE-
NANCE REQUIRE- MENTS
DF020A1-E
MAINTENANCE AND SERVICING REQUIREMENTS To ensure the continued reliability and safety
of the vehicle, certain routine maintenance operations are required at specific mileage ortime intervals.
It is the responsibility of the vehicle owner to
ensure that the maintenance schedules shownin both this Owner's Manual and the Warrantyand Service Passport are adhered to.
The new vehicle warranty may be invalidated
if the routine maintenance operations are notperformed in line with the recommendationsoutlined and the safety and durability of thevehicle adversely affected.
It is recommended that all maintenance op-
erations with the exception of the daily oper-ating checks are entrusted to a Hyundai dealerto ensure that the latest repair and mainte-nance procedures and specialized servicingtools are employed. In addition, the use ofgenuine Hyundai replacement parts will en-sure that the vehicle safety and performancewill not be compromised. DF020C1-E
Specified Scheduled Procedures The specified scheduled procedures are listed
in the maintenance charts beginning at page5-2. The operations specified must be per-formed at the time or mileage intervals shownirrespective of whether the mileage interval has been reached before the specified time interval.
Certain lubricants and components degrade
with both time and mileage (eg, engine oil andbrake fluid) and therefore it is not permissableto base the maintenance schedule upon mile-age alone. It is strongly recommended thatthe maintenance operations are performed bya Hyundai dealer because of the need forspecialized knowledge and tooling and to en-sure that no possibility of invalidating themanufacturers warranty exists.
The maintenance schedules relate to vehicles
operated under normal conditions, vehicleswhich are operated under adverse conditionswill require more frequent maintenance whichis described at page 5-5. DF020F1-E
SERVICE HISTORY
It is important that all scheduled maintenance
services are recorded in the warranty andservice passport to ensure that proof of main-tenance is available when warranty service isrequired.
5

VEHICLE MAINTENANCE REQUIREMENTS
5- 2 YF010A2-E
REGULAR SERVICING
In order to ensure continued reliability, safety and longevity, regular
maintenance performed at the intervals specified is essential. The maintenance intervals specified are based both on time elapsed andmileage covered since the previous maintenance service was per-formed. However, under severe operating conditions, certain scheduledoperations should be performed at shorter intervals. Regular maintenance should be entrusted to a Hyundai dealer who is
best able to provide the expertise required to ensure optimum opera-tional performance.
In addition the use of Hyundai replacement parts and service consumables
will ensure that the original build quality, operational performance andsafety are maintained.
F030B01HP-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL) ENGINE OIL & FILTER (API SG, SG/CD, SH OR SH/CD) DRIVE BELT (ALT, DAMPER, TENSIONER, IDLER) FUEL FILTER (MPI TYPE) FLUID LEAKS TIMING BELT VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS (PLATINUM COATED)
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1000 MONTHS
R
I I
l
R R
R
I
R
I
R
l
R
I
R
R
I I I I
R
l
I
R
R
I I1 2 3 4 5 6 7 8

VEHICLE MAINTENANCE REQUIREMENTS 5-5
F040A05HP-EAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS (FOR PETROL ENGINE) TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVESHAFTS & BOOTS MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID AND FILTERTRANSFER CASE OIL *1AXLE GEAR OIL *1
EVERY 4,500 MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000 MILES OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 9,000 MILES OR 12 MONTHS EVERY 60,000 MILESEVERY 27,000 MILESEVERY 60,000 MILES MORE FREQUENTLY
MAINTENANCE
OPERATIONMAINTENANCE ITEM
R
R R R II II
R R R I A, B, C, F, H C, EG, H, I, J D, E, F, G C, D, G, HC, D, G, H C, D, E, FC, D, E, F A, C, D, E, F, G, H, I, JA, C, E, F, G, H, I C, E, G, H, I C, E, G, H, I
MAINTENANCE INTERVALS
DRIVING
CONDITION
F - More than 50% driving in heavy city traffic during hot weather above 32°F(90°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car,taxi,commercial car or vehicle towing
J - Driving over 100 MPH
*1: Transfer Case Oil and Axle Gear Oil should be checked (and replaced if necessary) anytime they have been submerged in water over 15.7 in. (40cm) deep.

VEHICLE MAINTENANCE REQUIREMENTS 5-7
F070E02HP-GAT
o Automatic transmission fluid and
filter
The fluid level should be in the "HOT" range of the dipstick, after engine and transmissionand filter are at normal operating temperature.Check the Automatic and filter Transmissionand filter Fluid level with the engine runningand the transmission and filter in neutral, withthe parking brake properly applied. Use MOBILDEXRON- when adding or changing fluid.
F070F01A-AAT
o Brake hoses and lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Re-place any deteriorated or damaged parts im-mediately. F070G02A-AAT o Brake fluidCheck brake fluid level in the brake fluid reservoir. The level should be between "MIN"and "MAX" marks on the side of the reservoir.Use only hydraulic brake fluid conforming toDOT 3 or DOT 4. F070H01HP-AAT
o Rear brake drums, linings and pads
parking brake
Check the rear brake drums, linings and pads
for scoring, burning, leaking fluid, brokenparts, and excessive wear. Inspect the park-ing brake system including the parking brakelever and cables. For detailed service proce-dures, refer to the Shop Manual.
F070J01A-AAT
o Brake pads, calipers and rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leak-age. F070K01A-AAT
o Exhaust pipe and muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or dam-age. Start the engine and listen carefully forany exhaust gas leakage. Tighten connec-tions or replace parts as necessary. F070L01A-AAT
o Suspension mounting bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque.
F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-mended when filter is replaced. F060J01A-AAT
o Spark plugs (For Petrol Engine) Make sure to install new spark plugs of the
correct heat range.
F070C01A-AAT
o Coolant The coolant should be changed at the intervals specified in the maintenance sched-ule. F070D01HP-AAT
o Manual transmission oil Inspect the manual transmission oil according to the maintenance schedule.
NOTE: If the oil level is low, check for possibleleaks before adding oil. Do not overfill.