Hyundai Terracan 2005 Owner's Manual

Maintenance Intervals .................................................. 5-2
Scheduled Maintenance ............................................... 5-4
Maintenance Under Severe Usage Conditions ............ 5-8
Explanation of Scheduled Maintenance Items .............. 5-9
5
VEHICLE MAINTENANCE REQUIREMENTS
5

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010C01HP-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte-nance charts starting on page 5-4. These procedures must be performed at the intervals shown in the mainte-nance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they beperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer, these procedures maybe performed at any qualified service facility. F010D01A-AAT
General Checks
These are the regular checks youshould perform when you drive your Hyundai or you fill the fuel tank. A listof these items will be found on page 6- 5.
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must be per-formed. Although careful design and engineering have reduced these to a minimum, those that are required areof the utmost importance.It is your responsibility to have thesemaintenance procedures performed to comply with the terms of the warran- ties covering your new Hyundai. TheService Passport supplied with your new vehicle provides further informa- tion about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into three main areas: o Specified scheduled procedures o General checks o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts of equivalent quality such as engine oil, engine coolant, manual or auto trans-mission oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor maybe used without affecting your war- ranty coverage but you should always be sure these are equivalent to thequality of the original Hyundai parts. Your Service Passport provides fur- ther information about your warrantycoverage.

5
VEHICLE MAINTENANCE REQUIREMENTS
3SCHEDULED MAINTE- NANCE REQUIREMENTS
F010E01A-AAT
Do-It-Yourself Maintenance
If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. Formore information about doing it your- self, see Section 6. F010F01A-GAT
A Few Tips
Whenever you have your Hyundai ser- viced, keep copies of the service records in your glove box. This will help ensure that you can documentthat the required procedures have been performed to keep your warranties in effect. This is especially importantwhen service is not performed by an authorized Hyundai dealer. F020A01Y-GAT Inspection should be performed any time a malfunction is experienced or suspected. Receipts for all emissioncontrol system services should be re- tained to demonstrate compliance with conditions of the emissions systemwarranty.For severe usage maintenance require-ments, see page 5-8 of this section.

5VEHICLE MAINTENANCE REQUIREMENTS
4
NO.
1 2 3 4 5 6 7 8 9 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE ENGINE)ENGINE OIL AND FILTER DRIVE BELT (ALT, DAMPER, TENSIONER, IDLER) FUEL FILTER (MPI TYPE) FUEL LINES, FUEL HOSES AND CONNECTIONS TIMING BELT VAPOR HOSE AND FUEL FILLER CAP CRANKCASE VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS SPARK PLUGS (PLATINUM COATED)
F030A01A-GAT The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first. F030B03HP-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.105
84
R I I II 120
96
R I
R
II I
R
90 72
R I I
R I I
R
75 60
R I I II
60 48
R I
R
I I I I
R
45 36
R I I II
30 24
R I I I I
R
15 12
R I I II
KILOMETERS X 1000 MONTHS
Note: (1) Every
40,000km : "R"
(2) Every 100,000km : "R"
SCHEDULED MAINTENANCE
See Note (1) See Note (2)

5
VEHICLE MAINTENANCE REQUIREMENTS
5
Note: (1) For every 7,500 km or 6 months, whichever occurs first : "R"
(2) For every 5,000 km or 6 months, whichever occurs first : "R"
F030D04HP-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
NO.
1 2 3 4 5 6 7 8 9
1011 12 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL ENGINE (2.5 TCI))ENGINE OIL AND FILTER (API CF-4 OR ABOVE, ACEA B2 OR B3) AIR CLEANER FILTER FUEL FILTER VALVE CLEARANCE INJECTION TIMING ALTERNATOR VACUUM PUMP ALTERNATOR OIL HOSE AND VACUUM HOSE TIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEED FUEL SYSTEM LEAKS INJECTION NOZZLE
105 84
I II I I I I 120
96
RR II I I I
R I I I
9072
R R II I I
R
I I I I
7560
I II I I I I
60 48
R R II I I I
R I I I
4536
I II I I I I
30 24
R R II I I I I I I
1512
I II I I I I
KILOMETERS X 1000MONTHS
See Note (1) See Note (2)
European Community Only Except European Community

5VEHICLE MAINTENANCE REQUIREMENTS
6
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL ENGINE (2.9 CRDi)) ENGINE OIL AND FILTER (API CF-4 OR ABOVE, ACEA B4 OR ABOVE) AIR CLEANER FILTER FUEL FILTER CARTRIDGE TIMING BELT DRIVE BELT (FOR AIR COMPRESSOR, ALTERNATOR) ALTERNATOR VACUUM PUMP ALTERNATOR OIL HOSE & VACUUM HOSE FUEL LINES, FUEL HOSE & CONNECTIONS See Note (1)
Europe Countries Only Except Europe Countries
F030E06HP-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary. Note: (1) For every 10,000 km or 6 months, whichever occurs first : "R" NO.
1 2 3 4 5 6 7 8
10584
R I
R
I I I I 120
96
R R R R I I I I
90 72
R R R R R II I I
75 60
R I
R
I I I I
60 48
R R R R
I I I I
45 36
R
I
R
I I I I
30 24
R R R R
I I I I
15 12
R
I
R
I I I I
KILOMETERS X 1000 MONTHS
Central and South America Only Except Central and South America

5
VEHICLE MAINTENANCE REQUIREMENTS
7
F030C08HP-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note: (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R" DESCRIPTION
GENERAL MAINTENANCE COOLING SYSTEM COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID BRAKE HOSES AND LINES BRAKE FLUID, CLUTCH FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT, UPPER ARM BALL JOINT POWER STEERING PUMP AND HOSES DRIVE SHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT TRANSFER CASE OIL AXLE GEAR OIL PROPELLER SHAFT CLEAN, BOLT RETIGHTEN AIR CONDITIONER FILTER (For Evaporator and Blower Unit)
NO.
1
2 3 4 5 6 7 89
1011 12 1314 15 1617 18
120
96
I
R I I I I I I I I I II I I I I I
R
105
84
I I I I I I I I I I II I I
R R
90 72
I
R I
R II I I I I I II I I I I I
R
7560
I I I I I I I I I I II I I I
R
60 48
I
R II I I I I I I I II I I I
R
I
R
4536
I I I I I I I I I I II I I I
R
30 24
I
R II I I I I I I I II I I I I I
R
1512
I I I I I I I I I I II I I
R R
KILOMETERS X 1000 MONTHS
European Community Only Except European Community
See Note (1)GASOLINE ENGINE DIESEL ENGINE

5VEHICLE MAINTENANCE REQUIREMENTS
8
A, B, C, D, E, F, G, H, I, K A, B, F, G, H, I, JC, E G, H, I, JD, E, F, GC, D, E, G, H, I C, D, E, G, H, I C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E, G, H, I C, E, G, H, I C,E
ENGINE OIL AND FILTER (Gasoline Engine) ENGINE OIL AND FILTER (Diesel Engine (2.5 TCI))ENGINE OIL AND FILTER(Diesel Engine (2.9 CRDi))AIR CLEANER FILTERSPARK PLUGS (For Gasoline Engine) TIMING BELT BRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS, PARKING BRAKESTEERING GEAR BOX, LINKAGE AND BOOTS/LOWER ARM BALL JOINT, UPPER ARM BALL JOINTDRIVE SHAFTS AND BOOTS MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSIONFLUIDTRANSFER CASE OIL *
1
AXLE GEAR OIL * 1
AIR CONDITIONER FILTER (For Evaporator and Blower Unit)
European Community Only Except European Community
F040A07HP-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
R R R R
I I I I
RRR RR
EVERY 7,500 KM OR 6 MONTHS EVERY 4,000 KM EVERY 3,000 KMEVERY 7,500 KM OR 6 MONTHSEVERY 5,000 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHS MORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KM EVERY 40,000 KM EVERY 100,000 KMMORE FREQUENTLYMORE FREQUENTLY
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 8km(5miles) in normal temperature or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very
cold weather
DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH)
K - Frequently driving in stop-and-go conditions
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
European Community Only Except European Community Europe Countries Only Except Europe Countries
*1: Transfer Case Oil and Axle Gear Oil should be checked (and replaced if necessary) anytime they have been submerged in water
over 40cm (15.7 in.) deep.

5
VEHICLE MAINTENANCE REQUIREMENTS
9EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
!
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060B01A-AAT
o Drive belts
Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked periodi-cally for proper tension and adjusted as necessary. F060C01A-AAT
o Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians. WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subjected to high pressure even after the en- gine has been switched off. The fueljet produced by fuel leaks may cause serious injury, if it contacts with the body. People using pacemakersshould not move closer than 30cm to the ECU or wiring harness within the engine room with the enginerunning, since the high currents in the Common Rail system produce considerable magnetic fields.
F060D01TB-GAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and connections for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately.

5VEHICLE MAINTENANCE REQUIREMENTS
10
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is
recommended when the filter is re- placed. F060J01A-AAT
o Spark Plugs
(For Gasoline Engine)
Make sure to install new spark plugs of the correct heat range.
F060E01A-AAT
o Timing belt Inspect all parts related to the timing belt for damage and deformation. Re- place any damaged parts immediately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched-ule. Make sure that a new vapor hose or fuel filler cap is correctly replaced. F060F0HP-AAT
o Crankcase Ventilation Hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examine those hose surfaces nearest to highheat sources, such as the exhaust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with any heat source, sharp edges or mov-ing component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clampsand couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immedi-ately if there is any evidence of dete- rioration or damage.
F070C01A-AAT
o Coolant
The coolant should be changed atthe intervals specified in the mainte- nance schedule. F070B01A-GAT
o Cooling System
Check the cooling system part, such
as radiator, coolant reservoir, hosesand connections for leakage and dam-age. Replace any damaged parts.