Hyundai Terracan 2005 Owner's Manual

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DO-IT-YOURSELF MAINTENANCE
39REPLACING HEADLIGHT BULBS
G260A02A-GAT Before attempting to replace a head- light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the headlight bulbs so they may be changed. Be sure to replacethe burned-out bulb with one of the same number and wattage rating.
CAUTION:
Keep the lamps out of contact with
petroleum product, such as oil, gasoline, etc.
! G270A01B-GAT
Headlight Bulb
1. Allow the bulb to cool. Wear eye
protection.
2. Open the engine hood.
3. Always grasp the bulb by its plas- tic base, avoid touching the glass.
4. Using a spanner, remove the head- light assembly mounting bolts.
5. Disconnect the power cord from the bulb base in the back of the headlight.
G270A01HP7. Disconnect the connector from the
bulb base in the back of the head- light.
G270A02HP
6. Turn the plastic cover counter- clockwise and remove it. 8. Push the bulb spring to remove
the headlight bulb.

6 DO-IT-YOURSELF MAINTENANCE
40HEADLIGHT AIMING AD- JUSTMENT
G290A01HP-GAT
G290A01HP G290A02HP
Before performing aiming adjustment,
make sure of the following.
!WARNING:
The halogen bulb contains gas
under pressure and if impacted could shatter, resulting in flyingfragments. Always wear eye pro- tection when servicing the bulb. Protect the bulb against abrasionsor scratches and against liquids when lighted. Turn the bulb on only when installed in a headlight.Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and disposeof the used bulb with care.
G270A03HP
9. Remove the protective cap from the replacement bulb and install the new bulb by matching the plas- tic base with the headlight hole.Reattach the bulb spring and re- connect the connector.
10.Use the protective cap and carton to promptly dispose of the old bulb.
11.Check for proper headlight aim. G270A03O(Low Beam)
(High Beam)
Vertical aiming
Horizontal aiming
Vertical aiming
Horizontal aiming

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41
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down several times. Placevehicle at a distance of 3m (118.1 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire,jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the headlight lens and turn on the headlight.
5. Open the hood.
6. Draw the vertical line (through the center of each headlight) and thehorizontal line (through the center of each headlight) on the aiming screen.
(1) Horizontal line dimension from
ground : Low Beam : 894 mm (35.1 in.) High Beam : 839 mm (33 in.)
(2) Distance between each vertical line : Low Beam : 1,316 mm (51.8 in.) High Beam : 1,076 mm (42.4 in.) And then, draw a parallel line at 38
mm (1.50 in.) under the horizontalline in case of adjusting the low beam or at 21 mm (0.83 in.) under the horizontal line in case of adjusting thehigh beam.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICALAIMING.
8. Adjust each cut-off line of the low beam to the each vertical line witha phillips screwdriver - HORIZON- TAL AIMING. G290B01HP-GAT Adjustment After Headlight As- sembly Replacement
G290B02HP
LW
H Cut-off line
"P"
Vertical line
Horizontal line
Ground line
21 mm39 mm
(High Beam)
H
G290B01HP-1
LW
"P"
38 mm
H
H
(Low Beam)
Vertical line
Ground line
Cut-off line
Horizontal line

6 DO-IT-YOURSELF MAINTENANCE
42
"W" Distance between each headlight center :Low Beam : 1,316 mm (51.8 in.) High Beam : 1,076 mm (42.4 in.) "L" Distance between the headlightsand the wall that the lights are tested against : Low Beam : 3,000 mm (118.11 in.) High Beam : 3,000 mm (118.11in.)
If the vehicle has had front body
repair and the headlight assemblyhas been replaced, the headlight aim- ing should be checked using an aim- ing screen as shown in the illustra-tion. Turn on the headlight switch. (Low Beam or High Beam Position).
1. Adjust headlights so that main axis of light is parallel to center line of the body and is aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the center of headlights. "H" Horizontal center line of headlightsfrom ground :Low Beam : 894 mm (35.1 in.) High Beam : 839 mm (33 in.)

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DO-IT-YOURSELF MAINTENANCE
43BULB WATTAGES
Wattage55/55 5
21 8
10 55 55
Part Name
Headlight (Low/High Beam)Front Position Light Front Turn Signal Light Map Light Interior Light Front Fog Light Side Repeater Light Front Door Edge Warning Light (If Installed) Wattage
1016
21/5 2116 215
No.
9
1011 12 Part Name
Luggage Compartment Light High Mounted Rear Stop Light (If Installed) Rear Combination Light Stop/Tail Light Turn Signal Light Back-up Light Rear Fog Light (If Installed) License Plate Light
No.
1 2 3 4 5 6 7 8
G280A03HP-GAT
G280A01HP
Socket Type S8.5/8.5W-2
BAY 15d BA 15s
W2.1 x 9.5D
BA 15s
W2.1 x 9.5D
Socket Type
Px26d/P14.5S W2.1x9.5D
BA 15s
S8.5/8.5 S8.5/8.5 P22d
W2.1 x 9.5D W2.1 x 4.6D

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44
NO.1
NO. 2
NO. 3
NO.4
NO.5
NO. 6
NO. 7
NO. 8
NO. 9
NO. 10
NO. 11
NO. 12
DESCRIPTION
G200C01HP-GAT Engine Compartment (#1)
G200C01HP
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label. AMPERAGES(A)
100A
120A (DIESEL)
140A (GASOLINE)
50A 30A- -
20A 10A 15A -
10A10A CIRCUIT PROTECTED
Glow Relay (COVEC-F/EGR), Air Heater Relay (2.9 CRDi)
Engine Compartment Fuse & Relay Box #2,Generator
Inner Panel Fuse Box (Fuse 1,2,3,4,5),
Engine Compartment Fuse & Relay Box #1 (Fuse 8,9),
Fuel Heater Control Module (COVEC-F/EGR)
Generator, Ignition Switch--
Engine Control Relay (Diesel Engine), Main Control Relay(Gasoline Engine)
Horn Relay
Front Fog Lamp Relay-ECM (Diesel Engine), EGR Control ModuleECM (2.9 CRDi)
FUSIBLE LINK
FUSE
FUSE PANEL DESCRIPTION
Gasoline Engine Diesel Engine

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45
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
G200D01HP-GAT
Engine Compartment (#2)
G200C02HP

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46
AMPERAGES(A)15A 15A15A-
10A 10A
-
15A 15A15A15A 10A 10A10A 10A 10A 10A15A25A20A
NO. 10
NO. 11
NO. 12
NO. 13
NO. 14
NO. 15
NO. 16
NO. 17
NO. 18
NO. 19
NO. 20
NO. 21
NO. 22
NO. 23
NO. 24
NO. 25
NO. 26
NO. 27
NO. 28
NO. 29
DESCRIPTION
CIRCUIT PROTECTED
Fuel Heater and Sensor(2.9 CRDi)
Headlamp(Low beam)Headlamp(High beam) -
A/C Compressor Relay, Triple Switch
TCI Fan Relay(COVEC-F/EGR)--ECM(Diesel Engine)ECM(Diesel Engine)
ECM(2.9 CRDi), Air Heater Relay(2.9 CRDi), EGR Solenoid(2.9 CRDi)
Illuminations, Combination Lamp
License Lamp, Combination Lamp
ABS Control Module, ABS Relay, EBD Relay
ECM(Diesel Engine), Headlamp Relay, Condenser Fan Relay
(Gasoline/COVEC-F), EGR Solenoid(COVEC-F)ABS Control Module
Cruise Control Module
Front Wiper and Washer
Power Seat Switch
Power Outlet Relay
FUSE

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47
AMPERAGES(A) 50A 30A 40A 40A 30A 40A 20A-
20A 10A 15A
NO. 1
NO. 2
NO. 3
NO. 4
NO. 5
NO. 6
NO. 7
NO. 8
NO. 9
DESCRIPTION
CIRCUIT PROTECTED
Power Connector(A,B), Engine Compartment Fuse and Relay Box #2
(Fuse 28,29), Inner Panel Fuse Box(Fuse 6,7,8, 9)
Start Relay, Ignition Switch
Condenser Fan Relay,
Engine Compartment Fuse and Relay Box #2(Fuse 14,15)ABS Control Module
Power Window Relay
Tail Lamp Relay,
Engine Compartment Fuse and Relay Box #2(Fuse 11,12)ABS Control Module-
Fuel Pump Relay, ECM, Ignition Failure Sensor
A/CON, TCM, ETACM, Data Link Connector, Siren,
Immobilizer Control Module
Interior Lamp, Map Lamp, Audio, Instrument Cluster,
Front Door Edge warning Lamp
FUSIBLE LINK
NO. 30
NO. 31

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48
NO.1 2 34 5 67 8 9
10 11 1213 14 1516 17 1819 20 2122 23 2425 26 2728 AMPERAGES(A)
30A 10A 15A 20A10A15A30A20A 10A 10A20A10A- -
10A 10A -
10A10A10A10A 10A 10A
-
10A15A15A 10A CIRCUIT PROTECTED
Defogger Relay
Hazard Relay, Hazard Switch Stop Lamp Switch
TOD, EST Control Module - Sunroof Controller
Blower Relay
Power Door Locks
Rear Fog Lamp Relay
Audio, Map Lamp
Cigarette Lighter, Power Outlet relay, ACC Socket
Power Outside Mirror Switch- - A/C Switch
Left/Right Outside Mirror & Defogger -
TCM, ECM(COVEC-F), TCCS(TOD, EST), Immobilizer
Back-up Lamp Switch, Inside Rearview Mirror, Transmission Range Switch Hazard Switch
Instrument Cluster, ETACM, Vehicle Speed Sensor, DRL Control ModuleAirbag Airbag Indicator -
Blower & A/C, ETACM, Defogger Relay
Seat Warmer
Sunroof, Rear Wiper & Washer, Cruise Switch, Rear Intermittent Wiper Relay
Start Relay, Theft-Alarm Relay
G200E01HP-GAT Inner Panel NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label. G200D01HP