fuel HYUNDAI TUCSON 2016 Service Manual

6-10
What to do in an emergency
Tire Pressure Monitoring System
Each tire, including the spare (if pro-
vided), should be checked monthlywhen cold and inflated to the inflation
pressure recommended by the vehi-
cle manufacturer on the vehicle plac-
ard or tire inflation pressure label. (If
your vehicle has tires of a different
size than the size indicated on the
vehicle placard or tire inflation pres-
sure label, you should determine the
proper tire inflation pressure for
those tires.)As an added safety feature, your
vehicle is equipped with a tire pres-
sure monitoring system (TPMS) with
LCD display that monitors continu-ously the individual tire pressures ofeach tire and illuminates when one
or more of your tires is significantly
under-inflated. When the LCD dis-
play indicates that one of your tires is
under-inflated, you should stop and
check your tires as soon as possible,and inflate them to the proper pres-
sure. Driving on a significantly under-
inflated tire causes the tire to over-
heat and can lead to tire failure. Under-inflation also reduces fuel effi-
ciency and tire tread life, and may
affect the vehicle’s handling and
stopping ability.
Please note that the TPMS is not a
substitute for proper tire mainte-
nance, and it is the driver’s responsi-bility to maintain correct tire pres-
sure, even if under-inflation has not
reached the level to trigger illumina-
tion of the TPMS low tire pressure
LCD display.Your vehicle has also been equipped
with a TPMS malfunction indicatorthat will illuminate when the system
is not operating properly. The TPMSmalfunction indicator is combined
with the low tire pressure LCD dis-
play. When the system detects a mal-function, the indicator lamp will flash
for approximately one minute and
then remain continuously illuminat-
ed. This sequence will continue upon
subsequent vehicle start-ups as long
as the malfunction exists. When the malfunction indicator is
illuminated, the system may not be
able to detect or signal low tire pres-
sure as intended. TPMS malfunc-
tions may occur for a variety of rea-
sons, including the installation of
replacement or alternate tires or
wheels on the vehicle that prevent
the TPMS from functioning properly.
Always check the TPMS malfunction
LCD display after replacing one or
more tires or wheels on your vehicleto ensure that the replacement or
alternate tires and wheels allow the
TPMS to continue to function proper-
ly.
Over-inflation or under-inflation
can reduce tire life, adversely
affect vehicle handling, and
lead to sudden tire failure that
may cause loss of vehicle con-
trol resulting in an accident.
WARNING

7
Fuses ......................................................................7-64
Instrument Panel Fuse Replacement..........................7-65
Engine Compartment Panel Fuse Replacement.......7-66
Fuse/Relay Panel Description ......................................7-69
Light bulbs.............................................................7-77
Headlamp, Parking lamp, Turn signal lamp,
side marker and front fog lamp bulb
replacement ......................................................................7-78
Side repeater lamp replacement .................................7-88
Rear combination light bulb replacement .................7-88
High mounted stop lamp replacement .......................7-91
License plate light bulb replacement .........................7-91
Interior light bulb replacement ....................................7-92
Appearance care ..................................................7-94
Exterior Care ....................................................................7-94
Interior Care .....................................................................7-99
Emission control system ...................................7-101
Crankcase Emission Control System ........................7-101
Evaporative Emission Control System Including
Onboard Refueling Vapor Recovery (ORVR) .........7-101
Exhaust Emission Control System ............................7-102
California perchlorate notice ...........................7-105

7-6
Maintenance
OOWW NNEERR MM AAIINN TTEENN AANN CCEE
The following lists are vehicle checks and inspections that should be per-
formed by the owner or an author-
ized HYUNDAI dealer at the frequen-
cies indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labor, parts and lubricants used.
Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the propertools and equipment to do the
work, have it done by an author-
ized HYUNDAI dealer. ALWAYS
follow these precautions for
performing maintenance work:
Park your vehicle on level
ground, move the shift lever
into the P (Park, for automatic
transmission vehicle) posi-
tion, apply the parking brake,
place the ignition switch inthe LOCK/OFF position.
Block the tires (front and
back) to prevent the vehicle
from moving.
Remove loose clothing or jew-
elry that can become entan-
gled in moving parts.
(Continued)
WARNING (Continued)
If you must run the engine
during maintenance, do so
out doors or in an area withplenty of ventilation.
Keep flames, sparks, or smok-
ing materials away from the
battery and fuel-related parts.

7-7
7
Maintenance
Owner Maintenance Schedule
When you stop for fuel:
Check the engine oil level.
Check coolant level in the enginecoolant reservoir.
Check the windshield washer fluid level.
Check for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound ofthe exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-tion.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, levelroad.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transmission
occurs, check the transmission
fluid level.
Check the automatic transmission/ ecoshift dual clutch transmission P
(Park) function. Check the parking brake.
Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the enginecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flash-
ers.
Check the inflation pressures of all tires including the spare for tires
that are worn, show uneven wear,or are damaged.
Check for loose wheel lug nuts.
Be careful when checking your
engine coolant level when the
engine is hot. This may result in
coolant being blown out of theopening and cause serious
burns and other injuries.
WARNING

7-9
7
Maintenance
Normal maintenance schedule
The following maintenance services must be performed to ensure good emission control and performance. Keep
receipts for all vehicle emission services to protect your warranty. Where both mileage and time are shown, the fre-
quency of service is determined by whichever occurs first.
7,500 miles (12,000 km) or 6 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200miles (10,000km))
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(7,500 miles (12,000 km) or 12 months)
❑ Add fuel additive * 1
(7,500 miles (12,000 km) or 12 months)
15,000 miles (24,000 km) or 12 months
❑ Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect propeller shaft (AWD)
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(15,000 miles (24,000 km) or 24 months)
❑ Add fuel additive * 1
(15,000 miles (24,000 km) or 24 months)
* 1
: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000
miles (5,000 km) or 6 months, after that, every 5,000 miles
(8,000 km) or 6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

7-10
Maintenance
Normal maintenance schedule (Cont.)
22,500 miles (36,000 km) or 18 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200miles (10,000km))
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(22,500 miles (36,000 km) or 36 months)
❑ Add fuel additive * 1
(22,500 miles (36,000 km) or 36 months)
* 1
: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000
miles (5,000 km) or 6 months, after that, every 5,000 miles
(8,000 km) or 6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
30,000 miles (48,000 km) or 24 months
❑Rotating tires
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200miles (10,000km))
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect propeller shaft (AWD)
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter * 2
❑ Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) * 2
❑ Inspect parking brake
❑ Inspect vapor hose and fuel filler cap, fuel tank
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
(Continued)

7-11
7
Maintenance
Normal maintenance schedule (Cont.)
37,500 miles (60,000 km) or 30 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200miles (10,000km))
❑ Inspect ecoshift dual clutch transmission fluid (if equipped)
❑ Inspect rear axle oil (AWD) * 3
❑ Inspect transfer case oil (AWD) * 3
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(37,500 miles (60,000 km) or 60 months)
❑ Add fuel additive * 1
(37,500 miles (60,000 km) or 60 months)
(Continued)
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(30,000 miles (48,000 km) or 48 months)
❑ Add fuel additive * 1
(30,000 miles (48,000 km) or 48 months)
* 1
: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
* 2
: Fuel filter & Fuel tank air filter are considered to be mainte-
nance free but periodic inspection is recommended for this
maintenance schedule depends on fuel quality. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replacethe fuel filter immediately regardless of maintenance
schedule and consult an authorized HYUNDAI dealer for
details.
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000
miles (5,000 km) or 6 months, after that, every 5,000 miles
(8,000 km) or 6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace. *
1
: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
* 3
: Transfer case oil and rear axle oil should be changed any-
time they have been submerged in water.
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000
miles (5,000 km) or 6 months, after that, every 5,000 miles
(8,000 km) or 6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

7-12
Maintenance
Normal maintenance schedule (Cont.)
52,500 miles (84,000 km) or 42 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200miles (10,000km))
❑ Replace engine oil and filter (52,500 miles (84,000 km) or 84 months)
❑ Add fuel additive * 1
(52,500 miles (84,000 km) or 84 months)
45,000 miles (72,000 km) or 36 months
❑ Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200miles (10,000km))
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect propeller shaft (AWD)
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(45,000 miles (72,000 km) or 72 months)
❑ Replace spark plugs (Gamma 1.6 T-GDI)
❑ Add fuel additive * 1
(45,000 miles (72,000 km) or 72 months)
* 1
: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000
miles (5,000 km) or 6 months, after that, every 5,000 miles
(8,000 km) or 6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

7-13
7
Maintenance
60,000 miles (96,000 km) or 48 months
❑Rotating tires
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect propeller shaft (AWD)
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter * 2
❑ Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter * 2
❑ Inspect parking brake
❑ Inspect vapor hose and fuel filler cap, fuel tank
❑ Inspect valve clearance (for Gamma 1.6 T-GDI) * 4
(60,000 miles (96,000 km) or 72 months)
❑ Inspect drive belts(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months) * 5
(Continued)
(Continued)
❑
Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(60,000 miles (96,000 km) or 96 months)
❑ Add fuel additive * 1
(60,000 miles (96,000 km) or 96 months)
Normal maintenance schedule (Cont.)
* 1
: If TOP TIER Detergent Gasoline is not available, one bottle of addi-
tive is recommended. Additives are available from your authorized
HYUNDAI dealer along with information on how to use them. Do not
mix other additives.
* 2
: Fuel filter & Fuel tank air filter are considered to be maintenance
free but periodic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some important safe-
ty matters like fuel flow restriction, surging, loss of power, hard start-
ing problem etc, replace the fuel filter immediately regardless of
maintenance schedule and consult an authorized HYUNDAI dealer
for details.
* 4
: Inspect for excessive valve noise and/or engine vibration and adjust
if necessary. Have an authorized HYUNDAI dealer perform the
operation.
* 5
: The drive belt should be replaced when cracks occur or tension is
reduced
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000 miles
(5,000 km) or 6 months, after that, every 5,000 miles (8,000 km) or
6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

7-14
Maintenance
67,500 miles (108,000 km) or 54 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(67,500 miles (108,000 km) or 108 months)
❑ Add fuel additive * 1
(67,500 miles (108,000 km) or 108 months)
Normal maintenance schedule (Cont.)
* 1
: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000
miles (5,000 km) or 6 months, after that, every 5,000 miles
(8,000 km) or 6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
75,000 miles (120,000 km) or 60 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Inspect ecoshift dual clutch transmission fluid (if equipped)
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect propeller shaft (AWD)
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect rear axle oil (AWD) * 3
❑ Inspect transfer case oil (AWD) * 3
❑ Inspect drive belts (First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months) * 5
❑ Replace climate control air filter
(for evaporator and blower unit)
(Continued)