ECU INFINITI FX35 2004 Service Manual

BRC-58
[VDC/TCS/ABS]
WHEEL SENSORS
Revision: 2004 November 2004 FX35/FX45

When installing rear sensor, attach harness at rear suspension member securely. Besides, har-
ness must not be twisted when installed.

ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
BRC-61
[VDC/TCS/ABS]
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BRC
Revision: 2004 November 2004 FX35/FX45

After installing vehicle harness connector in the actuator, make sure connector is securely locked.

When replacing ABS actuator and electric unit (control unit), calibrate Steering angle sensor neu-
tral position and Decel G sensor. Refer to BRC-6, "
ON-VEHICLE SERVICE" .
NOTE:

After performing above works, calibrate decel G-sensor (AWD model). Refer to BRC-6, "Calibration of
Decel G-sensor (AWD Model)" .

In the case that ABS actuator and electric unit (control unit) are replaced, make sure to adjust position of
steering angle sensor. Refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Position" .

CO-20
[VQ35DE]
RADIATOR (ALUMINUM TYPE)
Revision: 2004 November 2004 FX35/FX45

Use pliers in the locations where plate pliers A cannot be
used.
5. Make sure that the rim is completely crimped down.
6. Confirm that there is no leakage.
Refer to CO-20, "
INSPECTION" .
INSPECTION
1. Apply pressure with radiator cap tester adapter (SST) and radia-
tor cap tester (commercial service tool).
WARNING:
To prevent the risk of the hose coming undone while under
pressure, securely fasten it down with a hose clamp.
CAUTION:
Attach a hose to A/T fluid cooler to seal its inlet and outlet.
2. Check for leakage by soaking radiator in water container with
the testing pressure applied.
SLC897
Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
Testing pressure
: 157 kPa (1.6 kg/cm
2 , 23 psi)
SLC933-A
SLC934

WATER PUMP
CO-23
[VQ35DE]
C
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CO
Revision: 2004 November 2004 FX35/FX45
7. Remove timing chain tensioner (primary) with the following pro-
cedure.
a. Pull the lever down and release plunger stopper tab.

Plunger stopper tab can be pushed up to release (coaxial
structure with lever).
b. Insert stopper pin into the tensioner body hole to hold lever and
keep the plunger stopper tab released.
NOTE:
An Allen wrench [2.5 mm (0.098 in)] is used for a stopper pin as
an example.
c. Insert plunger into the tensioner body by pressing timing chain
slack guide.
d. Keep slack guide pressed and hold plunger in by pushing stopper pin deeper through lever and into the
tensioner body hole.
e. Turn crankshaft pulley approximately 20° clockwise so that tim-
ing chain on the timing chain tensioner (primary) side is loose.
f. Remove mounting bolts and timing chain tensioner (primary).
CAUTION:
Be careful not to drop mounting bolts inside chain case.
8. Remove three water pump fixing bolts. Secure a gap between
water pump gear and timing chain, by turning crankshaft pulley
counterclockwise until timing chain looseness on water pump
sprocket becomes maximum.
PBIC2112E
PBIC0848E
PBIC2113E
PBIC1193E

CO-28
[VQ35DE]
WATER OUTLET AND WATER PIPING
Revision: 2004 November 2004 FX35/FX45
WATER OUTLET AND WATER PIPINGPFP:11060
Removal and InstallationABS007ZU
REMOVAL
1. Remove front engine undercover with power tool.
2. Drain engine coolant from drain plug and water drain plugs on radiator and both sides of cylinder block.
Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform when engine is cold.
3. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
4. Remove air duct and air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
5. Disconnect radiator upper hose, heater hose and water hose.
6. Remove water outlet and water piping.
INSTALLATION
Note to the following, and install in the reverse order of removal.

Securely insert each hose, and install a clamp at a position where it does not interfere with the pipe bulge.

When inserting a water pipe into water outlet, apply neutral detergent to O-ring.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J-33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-11, "
CHECKING COOLING SYSTEM FOR
LEAKS" .

Start and warm up engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator upper hose
10. Heater pipe 11. Washer 12. O-ring
SBIA0484E

CO-46
[VK45DE]
RADIATOR (ALUMINUM TYPE)
Revision: 2004 November 2004 FX35/FX45

Use pliers in the locations where radiator plate pliers A cannot
be used.
5. Make sure that the rim is completely crimped down.
6. Make sure that there is no leakage.
Refer to CO-46, "
INSPECTION" .
INSPECTION
1. Apply pressure with radiator cap tester adapter (SST) and radia-
tor cap tester (commercial service tool).

provide used radiator and connect it to tested radiator using
radiator hoses as shown in the figure.
NOTE:
The used radiator should be tested beforehand to confirm it
has no leakage. If used one is not available, it is possible to
use new service part as a radiator testing tool.
WARNING:
To prevent the risk of hose coming undone while under pressure, securely fasten it down with
hose clamp.
CAUTION:
Attach hose to A/T fluid cooler to seal its inlet and outlet.
2. Check for leakage by soaking radiator in water container with
the testing pressure applied.
SLC897
Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
Testing pressure
: 157 kPa (1.6 kg/cm
2 , 23 psi)PBIC1658E
PBIC1699E

CO-52
[VK45DE]
THERMOSTAT AND WATER CONTROL VALVE
Revision: 2004 November 2004 FX35/FX45
7. Disconnect radiator hose (upper) and water hoses from thermostat housing.
8. Disconnect heater hoses from water outlet and heater pipe.
9. Remove thermostat housing, water outlet pipe, water connector, water control valve, water outlet and
heater pipe.
CAUTION:
Do not disassemble water control valve.
INSPECTION AFTER REMOVAL

Make sure that valves both in thermostat and water control valve are completely closing at normal tempar-
ature.

Place a thread so that it is caught in the valves of the thermostat
and water control valve. Immerse fully in a container filled with
water. Heat while stirring. (The example in the figure shows ther-
mostat.)

The valve opening temperature is the temperature at which the
valve opens and falls from the thread.

Continue heating. Check the maximum valve lift.
NOTE:
The maximum valve lift standard temperature for water control
valve is the reference value.

After checking the maximum valve lift, lower the water tempera-
ture and check the valve closing temperature.
Standard values:

If the malfunctioning condition, when closing valve at normal temperature, or measured values are out of
the standard, replace thermostat and/or water control valve.
INSTALLATION
Note to the following, and install in the reverse order of removal.
Thermostat and Water Control Valve

Install thermostat and water control valve with the whole circum-
ference of each flange part fit securely inside rubber ring. (The
example in the figure shows thermostat.)
SLC252B
Thermostat Water control valve
Valve opening temperature 80 - 84°C (176 - 183°F) 93.5 - 96.5°C (200 - 206°F)
Maximum valve liftMore than 10 mm/ 95°C
(0.39 in/ 203°F)More than 8 mm/ 108°C
(0.315 in/ 226°F)
Valve closing temperature 77°C (171°F) 90°C (194°F)
PBIC0157E

REAR VIEW MONITOR
DI-87
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DI
Revision: 2004 November 2004 FX35/FX45
Terminals and Reference Value for Rear View Camera Control UnitAKS0068H
CONSULT-II FunctionAKS007FM
CONSULT-II performs the following functions communicating with the rear view camera control unit.
CONSULT-II BASIC OPERATION
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
Te r m i n a l s
ItemCondition
Reference value
Terminal
No.Wire
colorIgnition
switchOperation
1 R/W Battery power supply OFF — Battery voltage
2 LG/R Ignition switch ACC or ON ACC — Battery voltage
3 B Ground ON — Approx. 0V
4 OR Reverse signal input ONA/T selector lever R range
positionBattery voltage
A/T selector lever in other than
R range positionApprox. 0V
5 G/Y CONTROL 1 ON — Approx. 0V
6 PU DDL — — —
8 R/W Camera power output ONA/T selector lever R range
positionApprox. 6V
9 — Camera image input (–) ON — Approx. 0V
10 G/W Camera image input (+) ONA/T selector lever R range
position
11 — Shield ground — — —
12 BR Composite image output ONA/T selector lever R range
position
14 YComposite image synchroni-
zation signal outputONA/T selector lever R range
position
SKIA4894E
SKIA4896E
SKIA5896E
System part Check item, diagnosis mode Description
REARVIEW CAMERA Work supportIt can adjust the side distance guidelines which overlap the rear view mon-
itor image.
Data monitor Displays rear view camera control unit input data in real time.
ECU part number Displays part number of rear view camera control unit.

DI-88
REAR VIEW MONITOR
Revision: 2004 November 2004 FX35/FX45
1. With the ignition switch OFF, connect “CONSULT-II” and “CON-
SULT-II CONVERTER” to the data link connector, then turn igni-
tion switch ON.
2. Touch “START (NISSAN BASED VHCL)”.
3. Touch “REARVIEW CAMERA” on “SELECT SYSTEM” screen. If
“REARVIEW CAMERA” is not indicated, go to GI-40, "
CON-
SULT-II Data Link Connector (DLC) Circuit" .
4. Select “WORK SUPPORT”, “DATA MONITOR” or “ECU PART
NUMBER”.
WORK SUPPORT
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch either “SELCT GUIDELINE PATTERN” or “ADJ GUIDELINE POSITION” on the “WORK SUP-
PORT” screen.
Refer to DI-89, "
SIDE DISTANCE GUIDELINE CORRECTION PROCEDURE" for detail.
PBIB1503E
SKIA3098E
SKIA5036E
SKIA5748E
SELCT GUIDELINE PATTERN Side distance guideline is optional from two patterns.
ADJ GUIDELINE POSITION Side distance guideline is adjustable toward up and down, right and left.

PRECAUTIONS
EC-23
[VQ35DE]
C
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EC
Revision: 2004 November 2004 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
ABS00A2R
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
On Board Diagnostic (OBD) System of Engine and A/TABS006JZ
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:

Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MIL to light up.

Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)

Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-74, "
HAR-
NESS CONNECTOR" .

Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MIL to light up due to the short circuit.

Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the EVAP system or fuel injection system,
etc.

Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
PrecautionABS006K0

Always use a 12 volt battery as power source.

Do not attempt to disconnect battery cables while engine is
running.

Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery cable. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned OFF.

Before removing parts, turn ignition switch OFF and then
disconnect negative battery cable.
SEF289H