bat fl INFINITI FX35 2004 Service Manual

BRC-36
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
ON and OFF Timing for ABS Warning Lamp, VDC OFF Indicator Lamp, SLIP Indicator Lamp,
Brake Warning Lamp
×: ON –: OFF
NOTE:
1. Brake warning lamp will turn on in case of operating parking brake (switch turned on) or of actuating brake
fluid level switch (brake fluid is insufficient).
2. After starting engine, turn OFF.
Basic InspectionAFS001SS
BASIC INSPECTION 1: BRAKE FLUID AMOUNT, LEAKS, AND BRAKE PADS INSPECTION
1. Check fluid level in the brake reservoir tank. If fluid level is low, refill brake fluid.
2. Check brake piping and around ABS actuator and electric unit (control unit) for leaks. If there is leaking or
oozing fluid, check the following items.

If ABS actuator and electric unit (control unit) connection is loose, tighten piping to the specified torque
and re-perform the leak inspection to make sure there are no leaks.

If there is damage to the connection flare nut or ABS actuator and electric unit (control unit) screw,
replace the damaged part and re-perform the leak inspection to make sure there are no leaks.

When there is fluid leaking or oozing from a part other than ABS actuator and electric unit (control unit)
connection, if fluid is just oozing out, use a clean cloth to wipe off the oozing fluid and re-check for
leaks. If fluid is still oozing out, replace the damaged part.

When there is fluid leaking or oozing at ABS actuator and electric unit (control unit), if fluid is just oozing
out, use a clean cloth to wipe off oozing fluid and re-check for leaks. If fluid is still oozing out, replace
ABS actuator and electric unit (control unit) body.
CAUTION:
ABS actuator and electric unit (control unit) body cannot be disassembled.
3. Check brake pad degree of wear. Refer to BR-20, "
PAD WEAR INSPECTION" in “Front Disc Brake” and
BR-25, "
PAD WEAR INSPECTION" in “Rear Disc Brake”
BASIC INSPECTION 2: POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPEC-
TION
Make sure battery positive cable, negative cable and ground connection are not loose. If looseness is
detected, tighten the cables. In addition, check the battery voltage to make sure it has not dropped and alter-
nator is normal.
ConditionABS warning
lampVDC OFF indi-
cator lampSLIP indicator
lampBrake warning
lamp [Note 1]Remarks
Ignition SW OFF. – – – — —
Approx. 2 seconds after igni-
tion switch is turned ON.×××× [Note 2] —
Approx. 2 seconds later after
ignition switch ON.–––× [Note 2]Go out 2 seconds after
ignition switch is turned
ON.
VDC OFF SW is turned ON.
(VDC/TCS function is OFF.)–×–— —
VDC/TCS/ABS error.×××—There is an ABS actua-
tor and electric unit
(control unit) error.
(Power, ground or sys-
tem malfunction)
When VDC/TCS is not func-
tioning normally.–××——
EBD error.××××—

BRC-48
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
3. CHECK ABS MOTOR AND MOTOR RELAY POWER SYSTEM
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Check voltage between ABS actuator and electric unit (control
unit) harness connector E56 and ground.
3. Check continuity between ABS actuator and electric unit (control
unit) harness connector E56 and ground.
OK or NG
OK >> Perform self-diagnosis again. If the same result
appears, replace ABS actuator and electric unit (control
unit). Refer to BRC-60, "
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)" .
NG >> Repair harness or connectors.
Inspection 9: ABS Actuator and Electric Unit (Control Unit) Power Supply and
Ground System
AFS001T1
DTC C1109
Inspection Procedure
1. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Does
“BATTERY VOLTAGE” appear in self-diagnostic results display?
YES >> GO TO 2.
NO >> INSPECTION END
2. STARTING INSPECTION
1. Disconnect ABS actuator and electric unit (control unit) connector. Then reconnect it securely.
2. Perform self-diagnosis.
Do any self-diagnosis item appear?
YES >> GO TO 3.
NO >> Poor connection. Repair or replace connector.ABS actuator and electric
unit (control unit)
(Harness connector E56)GroundVoltage (V)
(Approx.)
1 (Y)
32 (R)—12 V
SFIA1198E
ABS actuator and electric
unit (control unit)
(Harness connector E56)Ground Continuity
16 (B) — Yes
47 (B) — Yes
SFIA1197E
Self-diagnostic results
BATTERY VOLTAGE

TROUBLE DIAGNOSIS
BRC-49
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2004 November 2004 FX35/FX45
3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY (1)
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Turn ignition switch OFF. Check voltage between ABS actuator
and electric unit (control unit) harness connector E56 and
ground.
3. Turn ignition switch ON (but do not start engine). Check voltage
between ABS actuator and electric unit (control unit) harness
connector E56 and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 5.
4. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND SYSTEM
Check ABS actuator and electric unit (control unit) ground system.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self-
diagnosis again.
NG >> Repair or replace harness or connectors.
5. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY (2)
1. Check fuse 10A (terminal 4) and 30A (terminal 32).
2. Turn ignition switch OFF and check continuity between battery
positive terminal and ABS actuator and electric unit (control unit)
harness connector E56.
OK or NG
OK >> Check for non-standard conditions in battery (terminal
looseness, low voltage, etc.) and alternator.
NG >>

Replace fuse 10A or 30A.

Open or short in harness. ABS actuator and electric
unit (control unit)
(Harness connector E56)GroundVoltage (V)
(Approx.)
32 (R) — 12 V
ABS actuator and electric
unit (control unit)
(Harness connector E56)GroundVoltage (V)
(Approx.)
4 (G) — 12 V
SFIA1200E
ABS actuator and electric
unit (control unit)
(Harness connector E56)Ground Continuity
16 (B) — Yes
SFIA1434E
ABS actuator and elec-
tric unit (control unit)
(Harness connector E56)Battery positive
terminalContinuity
4 (G), 32 (R) — Yes
SFIA1435E

BRC-60
[VDC/TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Revision: 2004 November 2004 FX35/FX45
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)PFP:47660
Removal and InstallationAFS001Z5
REMOVAL
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Loosen brake tube flare nuts, then remove brake tubes from ABS actuator and electric unit (control unit).
3. Remove LH side fender protector. Refer to EI-25, "
FENDER PROTECTOR" .
4. Remove ABS actuator and electric unit (control unit) mounting nuts.
5. Remove ABS actuator and electric unit (control unit) from vehicle.
CAUTION:
Be careful of the following when removing ABS actuator and electric unit (control unit).

If the part number on the part number label (pasted on actuator upper surface) is the same, ABS
actuator and electric unit (control unit) cannot be used on another vehicle.
If it is used on another vehicle, ABS warning lamp, SLIP indicator lamp and VDC OFF indicator
lamp may turn ON or VDC/TCS/ABS may not operate normally.
When replacing ABS actuator and electric unit (control unit), must use new service parts.

Before servicing, disconnect battery cables.

To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use a flare nut torque wrench (commercial service tool) and tighten to the speci-
fied torque.

Do not apply excessive impact to actuator, such as dropping it.

Do not remove and install ABS actuator and electric unit (control unit) by holding harness.
INSTALLATION
To install, follow procedure for removal in reverse order.
CAUTION:
Be careful of the following when installing ABS actuator and electric unit (control unit).

Tighten the mounting bolts and nuts to the specified torque.

After the work, bleed air from brake piping. Refer to BR-10, "Bleeding Brake System" .
PFIA0601E

DI-4
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
COMBINATION METERSPFP:24814
System DescriptionAKS005MH
UNIFIED METER CONTROL UNIT

Speedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled by the
unified meter control unit, which is built into the combination meter. Unified meter control unit receives sig-
nals from unified meter and A/C amp.

Warning lamp and indicator lamp of combination meter are controlled by signals drawn from the unified
meter and A/C amp.

Digital meter is adopted for odo/trip meter*.
*The record of the odo meter is kept even if the battery cable is disconnected. The record of the trip meter
is erased when the battery cable is disconnected.

Odo/trip meter, A/T indicator and ICC system display segments can be checked in diagnosis mode.

Meters/gauges can be checked in diagnosis mode.
Illumination Control
The unified meter control unit outputs the odo/trip meter and A/T
indicator lighting when the ignition switch is turned on. When the
lighting switch is turned on, light on for the combination meter dial,
illumination control switch and external lighting are output. In addi-
tion, when the lighting switch is turned on, the illumination control
switch on the left side of the combination meter can be used to
adjust the brightness of each light. The brightness can be adjusted
to sixteen different levels: From 0 (no lights) to 15 (maximum).
Pressing the illumination control switch will brighten or darken the
lights. When the key switch is in the START position, the combina-
tion meter dial lighting and illumination control switch lighting are
turned off.
UNIFIED METER AND A/C AMP.
Refer to DI-28, "System Description" in “UNIFIED METER AND A/C AMP”.
SKIA4795E

COMBINATION METERS
DI-5
C
D
E
F
G
H
I
J
L
MA
B
DI
Revision: 2004 November 2004 FX35/FX45
HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER

The vehicle speed signal and the memory signals from the meter memory circuit are processed by the
combination meter and the mileage is displayed.

Switch modes with following procedure.

When trip transfer switch is pressed, trip meter display changes.

If trip reset switch is pressed for 1 second or more while trip A is
displayed, only trip A is reset. (Same with trip B.)

If the battery is disconnected, odometer mileage will be retained
but the trip meter is reset to 0.0.
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times

through 10A fuse [No. 19, located in the fuse block (J/B)]

to combination meter terminal 8, and

to unified meter and A/C amp. terminal 21.
With the ignition switch in the ON or START position, power is supplied

through 10A fuse [No. 14, located in the fuse block (J/B)]

to combination meter terminal 7

through 10A fuse [No. 12, located in the fuse block (J/B)]

to unified meter and A/C amp. terminal 22.
With the ignition switch in the ACC or ON position, power is supplied

through 15A fuse [No. 10, located in the fuse block (J/B)], and

through 15A fuse [No. 11, located in the fuse block (J/B)]

to unified meter and A/C amp. terminal 46.
Ground is supplied

to combination meter terminals 5, 6 and 15

through body grounds M35, M45 and M85

to unified meter and A/C amp. terminals 29 and 30

through body grounds M35, M45 and M85.
PKIA2382E
SKIA4817E

COMBINATION METERS
DI-11
C
D
E
F
G
H
I
J
L
MA
B
DI
Revision: 2004 November 2004 FX35/FX45
Terminals and Reference Value for Combination MeterAKS005MM
Te r m i n a l
No.Wire
colorItemCondition
Reference value
Ignition
switchOperation or condition
1R/GVehicle speed signal
(8-pulse)ONSpeedometer operated
[When vehicle speed is
approx. 40 km/h (25 MPH)]
5 B Ground ON — Approx. 0V
6 B Ground ON — Approx. 0V
7 G/Y Ignition switch ON or START ON — Battery voltage
8 R/W Battery power supply OFF — Battery voltage
13 L/BTX communication line (To
unified meter and A/C amp.)ON —
14 PURX communication line (From
unified meter and A/C amp.)ON —
15 B Ground ON — Approx. 0V
19 R/B Illumination signal ONLighting switch ON, then oper-
ate the illumination control
switch. When brightness level is
midway.
Lighting switch OFF Approx. 0V
25 — Illumination control switch (-) OFFIllumination control switch (-) is
pushed.Approx. 0V
Illumination control switch (-) is
released.Approx. 5V
26 — Illumination control switch (+) OFFIllumination control switch (+)
is pushed.Approx. 0V
Illumination control switch (+)
is released.Approx. 5V
27 —Odo/trip meter and illumina-
tion control switch groundOFF — Approx. 0V
35 — Trip reset switch OFFTrip reset switch is pushed Approx. 0V
Trip reset switch is released Approx. 5V
PKIA1935E
SKIA3361E
SKIA3362E
SKIA8970E

DI-12
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
Terminals and Reference Value for Unified Meter and A/C Amp.AKS005MN
Meter/Gauge Operation and Odo/Trip MeterAKS005MO
SELF-DIAGNOSIS FUNCTION

Odo/trip meter segment, A/T indicator segment and ICC system display segment operation can be
checked in self-diagnosis mode.

Meters/gauges can be checked in self-diagnosis mode.
HOW TO ALTERNATE DIAGNOSIS MODE
1. Turn ignition switch ON, and switch the odo/trip meter to “trip A” or “trip B”.
NOTE:
If the diagnosis function is activated with the trip meter A displayed, the mileage on the trip meter A will
indicate 0000.0, but the actual trip mileage will be retained. (Trip B operates the same way.)
2. Turn ignition switch OFF.
36 — Trip transfer switch OFFTrip transfer switch is pushed Approx. 0V
Trip transfer switch is released Approx. 5V Terminal
No.Wire
colorItemCondition
Reference value
Ignition
switchOperation or condition
Terminal
No.Wire
colorItemCondition
Reference value
Ignition
switchOperation or condition
1 L CAN H — — —
9PUTX communication line (To
combination meter)ON —
11 R C A N L — — —
19 L/BRX communication line (From
combination meter)ON —
21 R/W Battery power supply OFF — Battery voltage
22 G/R Ignition switch ON or START ON — Battery voltage
26 R/GVehicle speed signal
(8-pulse)ONSpeedometer operated
[When vehicle speed is
approx. 40 km/h (25 MPH)]
28 W/B Fuel level sensor signal — —Refer to DI-25, "
CHECK FUEL
LEVEL SENSOR UNIT" .
29 B Ground (for power) ON — Approx. 0V
30 B Ground ON — Approx. 0V
36 B/W Fuel level sensor ground ON — Approx. 0V
46 L/W Ignition switch ACC or ON ACC — Battery voltage
SKIA3362E
SKIA3361E
PKIA1935E

DI-14
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
2. CHECK WARNING LAMP ILLUMINATION
Turn ignition switch ON. (Engine stopped)
Do warning lamps (such as malfunction indicator lamp and oil pressure warning lamp) illuminate?
YES >> GO TO 3.
NO >> Check ignition power supply system of combination meter. Refer to DI-15, "
Power Supply and
Ground Circuit Inspection" .
3. CHECK SELF-DIAGNOSIS OPERATION OF COMBINATION METER
Perform combination meter self-diagnosis. Refer to DI-12, "
SELF-DIAGNOSIS FUNCTION" .
Does self-diagnosis function operate?
YES >> GO TO 4.
NO >> Check battery power supply of combination meter and ground system. Refer to DI-15, "
Power
Supply and Ground Circuit Inspection" .
4. CHECK ODO/TRIP METER OPERATION
Check odo/trip meter segment, A/T indicator or ICC system display segment.
Do all segments illuminate?
YES >> GO TO 5.
NO >> Replace combination meter.
5. CHECK LOW-FUEL WARNING LAMP ILLUMINATION CONFIRMATION
During low-fuel warning lamp check, confirm illumination of low-fuel warning lamp.
OK or NG
OK >> GO TO 6.
NG >> Replace combination meter.
6. CHECK COMBINATION METER CIRCUIT
Check indication of each meter/gauge in self-diagnosis mode.
OK or NG
OK >> Go to DI-16, "Symptom Chart 1" .
NG >> Replace combination meter.
SKIA6170E
Condition of odo/trip meter switch Low-fuel warning lamp
Pushed Does not illuminate.
Released Illuminates.
SKIA4831E

COMBINATION METERS
DI-15
C
D
E
F
G
H
I
J
L
MA
B
DI
Revision: 2004 November 2004 FX35/FX45
Power Supply and Ground Circuit InspectionAKS005MS
1. CHECK FUSE
Check for blown combination meter and unified meter and A/C amp. fuses.
Refer to DI-9, "Wiring Diagram — METER —" .
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse. Refer to PG-
3, "POWER SUPPLY ROUTING CIRCUIT" .
2. CHECK POWER SUPPLY CIRCUIT
1. Disconnect the combination meter connector and the unified meter and A/C amp. connector.
2. Check voltage between combination meter harness connector
terminals and ground.
3. Check voltage between unified meter and A/C amp. harness
connector terminals and ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following.

Harness for open between combination meter and fuse

Harness for open between unified meter and A/C amp. and fuse
Unit Power source Fuse No.
Combination meter
Battery 19
Unified meter and A/C amp.
Unified meter and A/C amp Ignition switch ACC or ON 10, 11
Combination meter Ignition switch ON or START 14
Unified meter and A/C amp. Ignition switch ON or START 12
Terminals Ignition switch position
(+)
(–) OFF ON
ConnectorTe r m i n a l
(Wire color)
M208 (R/W)
GroundBattery voltage Battery voltage
7 (G/Y) 0V Battery voltage
SKIA4832E
Terminals Ignition switch position
(+)
(–) OFF ACC ON
ConnectorTerminal
(Wire color)
M5621 (R/W)
GroundBattery
voltageBattery
voltageBattery
voltage
22 (G/R) 0V 0VBattery
voltage
M57 46 (L/W) 0VBattery
voltageBattery
voltage
SKIA5201E