service INFINITI FX35 2004 Service Manual

BASIC SERVICE PROCEDURE
EC-687
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Revision: 2004 November 2004 FX35/FX45
Idle Speed/Ignition Timing/Idle Mixture Ratio AdjustmentABS00BZD
PREPARATION
1. Make sure that the following parts are in good order.

Battery

Ignition system

Engine oil and coolant levels

Fuses

ECM harness connector

Va c u u m h o s e s

Air intake system
(Oil filler cap, oil level gauge, etc.)

Fuel pressure

Engine compression

Throttle valve

Evaporative emission system
2. On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3. On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio,
checks should be carried out while shift lever is in N position.
4. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5. Turn OFF headlamp, heater blower, rear window defogger.
6. Keep front wheels pointed straight ahead.

EC-688
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BASIC SERVICE PROCEDURE
Revision: 2004 November 2004 FX35/FX45
OVERALL INSPECTION SEQUENCE
PBIB2001E

BASIC SERVICE PROCEDURE
EC-689
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Revision: 2004 November 2004 FX35/FX45
INSPECTION PROCEDURE
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3.
SEF983U
SEF976U
SEF977U

EC-690
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BASIC SERVICE PROCEDURE
Revision: 2004 November 2004 FX35/FX45
3. CHECK TARGET IDLE SPEED
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed for about
1 minute.
3. Check idle speed.
OK or NG
OK >> GO TO 10.
NG >> GO TO 4.
4. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-698, "
Accelerator Pedal Released Position Learning" .
>> GO TO 5.
5. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-698, "
Throttle Valve Closed Position Learning" .
>> GO TO 6.
PBIA8513J
650 ± 50 rpm (in P or N position)
SEF058Y
650 ± 50 rpm (in P or N position)

BASIC SERVICE PROCEDURE
EC-691
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Revision: 2004 November 2004 FX35/FX45
6. PERFORM IDLE AIR VOLUME LEARNING
Perform EC-698, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Ye s > > G O T O 7 .
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
7. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
Check the following.

Check camshaft position sensor (PHASE) and circuit. Refer to EC-966 .

Check crankshaft position sensor (POS) and circuit. Refer to EC-960 .
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace.
2. GO TO 4.
9. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to
BL-208, "
ECM Re-communicating Function" .
>> GO TO 4. 650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
SEF058Y

EC-692
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BASIC SERVICE PROCEDURE
Revision: 2004 November 2004 FX35/FX45
10. CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light.
OK or NG
OK (With CONSULT-II)>>GO TO 19.
OK (Without CONSULT-II)>>GO TO 20.
NG >> GO TO 11.
11 . PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-698, "
Accelerator Pedal Released Position Learning" .
>> GO TO 12.
12. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-698, "
Throttle Valve Closed Position Learning" .
>> GO TO 13.
13. PERFORM IDLE AIR VOLUME LEARNING
Perform EC-698, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
14. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.12 ± 5° BTDC (in P or N position)
PBIB1487E
650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
SEF058Y

BASIC SERVICE PROCEDURE
EC-693
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Revision: 2004 November 2004 FX35/FX45
15. CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light.
OK or NG
OK (With CONSULT-II)>>GO TO 19.
OK (Without CONSULT-II)>>GO TO 20.
NG >> GO TO 16.
16. CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-196, "
TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
17. DETECT MALFUNCTIONING PART
Check the following.

Check camshaft position sensor (PHASE) and circuit. Refer to EC-966 .

Check crankshaft position sensor (POS) and circuit. Refer to EC-960 .
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.
18. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs. Refer to
BL-208, "
ECM Re-communicating Function" .
>> GO TO 4. 12 ± 5° BTDC (in P or N position)
PBIB1487E

EC-694
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BASIC SERVICE PROCEDURE
Revision: 2004 November 2004 FX35/FX45
19. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. See “HO2S1 MNTR (B1)” in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no load (The engine is
warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >> GO TO 21.
NG (Monitor does not fluctuate.)>>GO TO 23.
NG (Monitor fluctuates less than 5 times.)>>GO TO 31.
20. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) SIGNAL
Without CONSULT-II
1. Stop engine and set ECM to Self-diagnostic mode II (Heated oxygen sensor 1 monitor). Refer to EC-719,
"HOW TO SWITCH DIAGNOSTIC TEST MODE" .
2. Start engine and run it at about 2,000 rpm for about 2 minutes under no load.
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.),
check that the MIL comes on more than 5 times during 10 seconds.
OK or NG
OK >> GO TO 22.
NG (MIL does not come on)>>GO TO 23.
NG (MIL comes on less than 5 times)>>GO TO 31.
21. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL
With CONSULT-II
1. See “HO2S1 MNTR (B2)” in “DATA MONITOR” mode.
2. Running engine at 2,000 rpm under no load (The engine is
warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >>INSPECTION END
NG (Monitor does not fluctuate.)>>GO TO 24.
NG (Monitor fluctuates less than 5 times.)>>GO TO 31.1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
PBIB0120E
1 time: RICH → LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
PBIB0120E

BASIC SERVICE PROCEDURE
EC-695
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Revision: 2004 November 2004 FX35/FX45
22. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) SIGNAL
Without CONSULT-II
1. Switch the monitored sensor from bank 1 to bank 2. Refer to EC-719, "
How to Switch Monitored Sensor
From Bank 1 to Bank 2 or Vice Versa" .
2. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.),
check that the MIL comes on more than 5 times during 10 seconds.
OK or NG
OK >>INSPECTION END
NG (MIL does not come on)>>GO TO 24.
NG (MIL comes on less than 5 times)>>GO TO 31.
23. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) HARNESS
1. Turn ignition switch OFF and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect heated oxygen sensor 1 (bank 1) harness connector.
4. Check harness continuity between ECM terminal 16 and heated oxygen sensor 1 (bank 1) terminal 1.
Refer to Wiring Diagram, EC-865, "
BANK 1" .
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 25.
NG >> 1. Repair or replace harness between ECM and heated oxygen sensor 1 (bank 1).
2. GO TO 4.
24. CHECK HEATED OXYGEN SENSOR 1 (BANK 2) HARNESS
1. Turn ignition switch OFF and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect heated oxygen sensor 1 (bank 2) harness connector.
4. Check harness continuity between ECM terminal 35 and heated oxygen sensor 1 (bank 2) terminal 1.
Refer to Wiring Diagram, EC-867, "
BANK 2" .
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 25.
NG >> 1. Repair or replace harness between ECM and heated oxygen sensor 1 (bank 2).
2. GO TO 4.
25. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Reconnect ECM harness connector.
2. Reconnect heated oxygen sensor 1 harness connector.
3. Perform EC-698, "
Accelerator Pedal Released Position Learning" .
>> GO TO 26.
26. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-698, "
Throttle Valve Closed Position Learning" .
>> GO TO 27.
Continuity should exist.
Continuity should exist.

EC-696
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BASIC SERVICE PROCEDURE
Revision: 2004 November 2004 FX35/FX45
27. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-698, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes (With CONSULT-II)>>GO TO 28.
Yes (Without CONSULT-II)>>GO TO 29.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
28. CHECK CO%
With CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Select “ENG COOLANT TEMP” in “ACTIVE TEST” mode.
4. Set “ENG COOLANT TEMP” to 5°C (41°F) by touching “DWN”
and “Qd”.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times
under no load, then run engine at idle speed.
6. Check CO%.
OK or NG
OK >> GO TO 31.
NG >> GO TO 30.
29. CHECK CO%
Without CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
2. Turn ignition switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect a resistor (4.4 kΩ) between terminals of engine coolant
temperature sensor harness connector.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times
under no load, then run engine at idle speed.
6. Check CO%.
7. After checking CO%, turn ignition switch OFF, disconnect the
resistor from the terminals of engine coolant temperature sensor
harness connector, and then connect engine coolant tempera-
ture sensor harness connector to engine coolant temperature
sensor.
OK or NG
OK >> GO TO 31.
NG >> GO TO 30.
30. RECONNECT HEATED OXYGEN SENSOR 1 HARNESS CONNECTOR
1. Turn ignition switch OFF.
2. Reconnect heated oxygen sensor 1 harness connector.
>> GO TO 34. Idle CO: 0.7 − 9.9% and engine runs smoothly.
SEF172Y
Idle CO: 0.7 − 9.9% and engine runs smoothly.
SEF982UA