clock INFINITI FX35 2004 Workshop Manual

EM-218
[VK45DE]
CAMSHAFT
Revision: 2004 November 2004 FX35/FX45
iii. Place lifter stopper between camshaft and the edge of valve
lifter to retain valve lifter.
CAUTION:

Lifter stopper must be placed as close to camshaft
bracket as possible.

Be careful not to damage cam surface, valve lifter and
cylinder head with lifter stopper.
iv. Remove camshaft pliers.
CAUTION:
Camshaft pliers should be removed by rotating it slowly
because lifter stopper hits and damages journal portion by
rotating camshaft pliers quickly.
b. Exhaust side of No. 7 and No. 8 cylinder;
NOTE:
Exhaust side of No. 7 and No. 8 cylinder does not have space for installing camshaft pliers [SST:
KV10115110 (J38972-1)]. therefore, install lifter stopper [SST: KV10115120 (J38972-2)] according to the
following instructions.
i. Rotate crankshaft to press cam nose to the adjusting part of valve lifter.
ii. Place lifter stopper between camshaft and the edge of valve lifter to retain valve lifter.
CAUTION:

Lifter stopper must be placed as close to camshaft bracket as possible.

Be careful not to damage cam surface, valve lifter and cylinder head with lifter stopper.
iii. Rotate crankshaft slowly 180 degrees clockwise.
CAUTION:
Rotating crankshaft slowly because lifter stopper hits and damages journal portion by rotating
crankshaft quickly.
5. Blow air into the round hole to separate adjusting shim from
valve lifter.
CAUTION:
When blowing, use goggles to protect your eye.
6. Remove adjusting shim with magnetic hand.
7. Use the equation below to calculate adjusting shim thickness for replacement.
PBIC1565E
PBIC1566E
PBIC2359E

EM-220
[VK45DE]
CAMSHAFT
Revision: 2004 November 2004 FX35/FX45
i. Perform same procedure for removal, place camshaft pliers
(SST).
ii. Remove lifter stopper (SST).
iii. Remove camshaft pliers.
b. Exhaust side of No. 7 and No. 8 cylinder.

Rotate crankshaft slowly 180 degrees clockwise. then remove lifter stopper.
10. Manually rotate crankshaft pulley a few turns.
11. Make sure that the valve clearance is within the standard.
12. Make sure again that the valve clearance for hot engine is within specifications by referring to the speci-
fied values.
Valve clearance:
Unit: mm (in)
*: Approximately 20°C (68°F)
PBIC1569E
Hot Cold* (reference data)
Intake 0.304 - 0.416 (0.012 - 0.016) 0.26 - 0.34 (0.010 - 0.013)
Exhaust 0.308 - 0.432 (0.012 - 0.017) 0.29 - 0.37 (0.011 - 0.015)

CYLINDER HEAD
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[VK45DE]
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Revision: 2004 November 2004 FX35/FX45

Crankshaft key should line up with the left bank cylinder cen-
ter line as shown in the figure.
3. Install cylinder head follow the steps below to tighten cylinder
head bolts in numerical order as shown in the figure.
CAUTION:
If cylinder head bolts are re-used, check their outer diame-
ters before installation. Refer to EM-226, "
Cylinder Head
Bolts Outer Diameter" .
a. Apply engine oil to threads and seating surface of cylinder head
bolts.
b. Tighten all bolts. 98.1 N·m (10 kg-m, 72 ft-lb).
c. Completely loosen all bolts.
CAUTION:
In step “c”, loosen bolts in reverse order of that indicated in the figure.
d. Tighten all bolts to 44.1 N·m (4.5 kg-m, 33 ft-lb).
e. Turn all bolts 60 degrees clockwise. (Angle tightening)
CAUTION:
Check and confirm the tightening angle by using angle
wrench (SST) and cylinder head bolt wrench (commercial
service tool). Avoid judgment by visual inspection without
SST.
f. Turn all bolts 60 degrees clockwise again. (Angle tightening)
4. Install in the reverse order of removal after this step.
PBIC2389E
: 98.1 N·m (10 kg-m, 72 ft-lb)
: 0 N·m (0 kg-m, 0 ft-lb)
: 44 N·m (4.5 kg-m, 33 ft-lb)PBIC0068E
PBIC0069E

EM-246
[VK45DE]
CYLINDER BLOCK
Revision: 2004 November 2004 FX35/FX45

Press-fit pilot converter with its chamfering side facing crank-
shaft as shown in the figure.

It is possible to remove pilot converter without hoisting engine
with engine stand.
5. Install crankshaft to cylinder block.

While turning crankshaft by hand, make sure it turns smoothly.
6. Install main bearing caps.

Align the identification number to the journal position to install.

Install the upper side of the identification number facing the
front of engine. (The number shall be read correctly from the
rear of engine.)

Using plastic hammer or similar tool, tap them lightly to seat
them on the installation position.
NOTE:
Main bearing cap cannot be replaced as a single parts, because
it is machined together with cylinder block.
7. Install each main bearing cap bolt as follows:
a. Apply new engine oil to threads and seating surface of main
bearing cap bolts, and tighten all bolts temporarily.
b. Tighten main bearing cap bolt (M12) in order of 1 to 10.
c. Tighten main bearing cap sub bolt (M9) in order of 11 to 20.
d. Tighten main bearing cap bolt (M12) to 40 degrees clockwise in
order of 1 to 10. (Angle tightening)
CAUTION:
Use angle wrench (SST) to check tightening angle in step
“d” and “e”. Do not make judgment by visual inspection.
e. Tighten main bearing cap sub bolt (M9) to 30 degrees clockwise
in order of 11 to 20. (Angle tightening)
f. Tighten side bolt (M10) in order of 21 to 30.

After installing main bearing cap bolts, make sure that crankshaft can be rotated smoothly.

Check the crankshaft end play. Refer to EM-256, "CRANKSHAFT END PLAY" .
g. Install cover of cylinder block rear left side (next to the starter motor housing).
SEM537E
PBIC0095E
: 39.2 N·m (4.0 kg-m, 29 ft-lb)
: 29.4 N·m (3.0 kg-m, 22 ft-lb)
PBIC0090E
PBIC0096E
: 49 N·m (5.0 kg-m, 36 ft-lb)

CYLINDER BLOCK
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Revision: 2004 November 2004 FX35/FX45
15. Tighten the connecting rod nuts as follows:
a. Apply engine oil to the threads and seats of connecting rod bolts
and nuts.
b. Tighten nuts.
c. Then tighten all nuts 60 degrees clockwise. (Angle tightening)
CAUTION:
Use angle wrench (SST) to check tightening angle. Do not
make judgment by visual inspection.

After tightening nuts, make sure that the crankshaft rotates
smoothly.

Check the connecting rod side clearance. Refer to EM-256, "CONNECTING ROD SIDE CLEARANCE"
.
16. Install knock sensor.

Install it with its connector facing the rear of engine.

Install the sub-harness with its shorter branch line to the right
bank.
CAUTION:

Do not tighten mounting bolts while holding connector.

If any impact by dropping is applied to knock sensor,
replace it with new one.
NOTE:

Make sure that there is no foreign material on the cylinder
block mating surface and the back surface of the knock sen-
sor.

Make sure that the knock sensor does not interfere with other parts.
17. Install in the reverse order of removal after this step.
18. Remove engine assembly from engine stand.
19. Install drive plate.

Align guide pin of crankshaft rear end with pin holes of each
parts to install.

Install drive plate, reinforcement plate and pilot converter (if
not installed in step 4) as shown in the figure.

Face chamfered or rounded edge side to crankshaft.

Holding ring gear with ring gear stopper [SST: J-45476].

Tighten mounting bolts crosswise over several times.

When install pilot converter, using drift [outer diameter:
approx. 35 mm (1.38 in)]. Press-fit as far as it will go. : 14.7 N·m (1.5 kg-m, 11 ft-lb)
PBIC0104E
PBIC0105E
PBIC0106E
PBIC1965E

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
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Revision: 2004 November 2004 FX35/FX45
3. Open fuel filler lid.
4. Open filler cap and release the pressure inside fuel tank.
5. Remove rear seat cushion. Refer to SE-107, "
REAR SEAT" .
6. Peel off floor carpet, then remove inspection hole cover for main
and sub fuel level sensor units by turning clips clockwise by 90
degrees.
7. Disconnect harness connector and fuel feed tube.
Disconnect quick connector as follows:

Hold the sides of connector, push in tabs and pull out tube.

If quick connector sticks to tube of main fuel level sensor unit,
push and pull quick connector several times until they start to
move.Then disconnect them by pulling.
PBIC1576E
PBIC1577E
SFE562A

SQUEAK AND RATTLE TROUBLE DIAGNOSES
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Revision: 2004 November 2004 FX35/FX45
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowAIS003A0
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to GW-9, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

IDX-3
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IDX
ALPHABETICAL INDEX
C
Camshaft inspection(VK45DE) ........................ EM-209
Camshaft inspection(VQ35DE) ......................... EM-84
Camshaft position sensor (PHASE) .. EC-308, EC-966
Camshaft(VK45DE) ......................................... EM-208
Camshaft(VQ35DE) ........................................... EM-82
CAN .................................................................... DI-29
CAN - Wiring diagram ......... EC-143, EC-793, LAN-22,
LAN-53
, LAN-89, LAN-135, LAN-169, LAN-208
CAN (Controller Area Network) . BL-25, BL-59, BL-93,
BL-185
, GW-22, GW-88, RF-13, SE-16, LAN-6, LAN-21,
LAN-52
, LAN-87, LAN-133, LAN-167, LAN-206
CAN communication EC-36, EC-142, EC-684, EC-792,
AT-31
, AT-105, TF-12, TF-31, WT-9, BRC-11, BL-25,
BL-59
, BL-93, BL-185, GW-22, GW-88, RF-13, SE-16,
WW-9
, LAN-6, LAN-21, LAN-52, LAN-87, LAN-133,
LAN-167
, LAN-206
Canister-See EVAP canister ........... EC-646, EC-1323
CHARGE - Wiring diagram ................................ SC-24
Charging system ................................................ SC-23
Chassis and body maintenance ........................ MA-28
CHIME - Wiring diagram ..................................... DI-59
CIGAR - Wiring diagram .................................. WW-52
Cigarette lighter ............................................... WW-52
Cigarette lighter illumination ............................. LT-156
Circuit breaker ................................................... PG-17
Clock ................................................................... DI-79
CLOCK - Wiring diagram .................................... DI-79
Closed loop control .............................. EC-33, EC-680
Collision diagnosis ........................................... SRS-56
Combination lamp, rear, removal and installation ........
LT-147
Combination meter ............................................... DI-4
Combination meter removal and installation - See
Instrument panel .................................................. IP-11
COMM - Wiring diagram ...................... AV-69, AV-116
COMPAS - Wiring diagram ................................. DI-37
Compass ............................................................ DI-35
Component Location (auto A/C) ...................... ATC-43
Compression pressure(VK45DE) .................... EM-224
Compression pressure(VQ35DE) ...................... EM-98
Compressor clutch removal and installation .. ATC-143
Compressor special service tool ...................... ATC-17
Condenser ..................................................... ATC-154
Connecting rod bearing clearance(VK45DE) .. EM-263
Connecting rod bearing clearance(VQ35DE) .. EM-138
Connecting rod bushing clearance(VK45DE) .. EM-258
Connecting rod bushing clearance(VQ35DE) . EM-138
Connecting rod(VK45DE) ................................ EM-258
Connecting rod(VQ35DE) ................................ EM-136
Console box - See Instrument panel ................... IP-10
CONSULT for VDC ......................................... BRC-25
CONSULT-II Reference value (A/T) .................. AT-91
Control units (terminal arrangement) ................. PG-77
Control valve (A/T) ............................................. AT-36
Controller Area Network (CAN) . BL-25, BL-59, BL-93,
BL-185
, GW-22, GW-88, RF-13, SE-16, LAN-6, LAN-21,
LAN-52
, LAN-87, LAN-133, LAN-167, LAN-206
Converter housing installation ........... AT-268, AT-272
COOL/F - Wiring diagram ................ EC-477, EC-1145
Coolant replacement(VQ35DE) ........................ MA-15
Cooling circuit (engine)(VK45DE) ..................... CO-34
Cooling circuit (engine)(VQ35DE) ...................... CO-9
Cooling fan motor ............................ EC-484, EC-1151
Cooling fan(VK45DE) ....................................... CO-47
Cooling fan(VQ35DE) ....................................... CO-21
Cowl top .............................................................. EI-24
Cowl top cover .................................................... EI-24
Crankcase ventilation system - See Positive crankcase
ventilation ......................................... EC-655
, EC-1332
Crankshaft position sensor (POS) ..... EC-302, EC-960
Crankshaft(VK45DE) ...................................... EM-241
Crankshaft(VQ35DE) ...................................... EM-136
Crash zone sensor .......................................... SRS-45
Cylinder block boring(VK45DE) ...................... EM-261
Cylinder block(VK45DE) ................................. EM-240
Cylinder block(VQ35DE) ................................. EM-120
Cylinder head bolt tightening(VK45DE) .......... EM-226
Cylinder head bolt tightening(VQ35DE) .......... EM-101
Cylinder head(VK45DE) ................................. EM-224
Cylinder head(VQ35DE) ................................... EM-98
D
D/LOCK - Wiring diagram ....................... BL-27
, BL-33
Daytime light system ........................................... LT-38
Daytime running light - See Daytime light system LT-38
Diagnosis sensor unit ..................................... SRS-48
Diagnostic trouble code (DTC) for OBD system EC-15,
EC-662
Direct clutch solenoid valve ............... AT-160, AT-162
Display and amp.assembly ............... ATC-51, ATC-63
Door glass ........................................... GW-76, GW-80
Door glass Fitting Adjustment(Front) ................ GW-78
Door glass Fitting Adjustment(Rear) ................. GW-83
Door lock .......................................................... BL-152
Door mirror ...................................................... GW-113
Door trim ............................................................. EI-35
Door, front ........................................... BL-148, GW-76
Door, rear ............................................ BL-148, GW-80
Drive belt inspection ......................................... MA-21
Drive belt inspection(VQ35DE) ......................... MA-14
Drive belt(VK45DE) ........................................ EM-169
Drive belt(VQ35DE) .......................................... EM-15
Drive pinion diff. inspection ............................. RFD-13
Drive shaft ......................................................... MA-37
Drive shaft (rear) ............................................... RAX-9
Driver air bag .................................................. SRS-36
DTRL - Wiring diagram ....................................... LT-41
Duct and grilles .............................................. ATC-133
E
ECM power supply EC-136
, EC-404, EC-785, EC-1060
ECM/PW - Wiring diagram ............... EC-405, EC-1061
ECTS - Wiring diagram ...................... EC-187, EC-844
Electric sunroof .................................................. RF-10

IP-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowAIS003CF
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to IP-8, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

INSTRUMENT PANEL ASSEMBLY
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Revision: 2004 November 2004 FX35/FX45
Removal and InstallationAIS003CJ
WORK STEP
When removing instrument panel and pad, combination meter, display unit and audio unit, center console take
steps in the order shown by the numbers below.
CAUTION:

Disconnect both battery cables in advance.

Disconnect air bag system line in advance.

Never temper with air bag lid or force air bag lid to open, as this may adversely affect air bag per-
formance.

Be careful not to scratch pad and other parts.
1. Front defroster grille (RH) 2. Instrument panel and pad 3. Front defroster grille (LH)
4. Screw 5. Bolt 6. Combination meter assembly
7. Steering lock escutcheon 8. Side ventilation (LH) 9. Display unit and audio unit
10. Wiper and washer switch 11. Clip 12. Rubber
13. Lighting and turn signal switch 14. Combination meter bracket 15. Cluster lid C
16. Steering column upper cover 17. Steering column lower cover 18. Steering column front lower cover
19. Instrument side panel (LH) 20. Instrument clock finisher 21. A/T console finisher
22. Instrument driver lower panel 23. Console finisher (LH) 24. Center console
25. Console finisher (RH) 26. Instrument side panel (RH) 27. Instrument lower cover
28. Instrument passenger lower panel 29. Side ventilation (RH) 30. Front passenger air bag module
Parts Refer toInstrument
panel and padCombination
meterDisplay unit and
audio unit Center console
A Front kicking plate (LH/RH)EI-39
(1) (1)
B Dash side finisher (LH/RH)EI-38
(2) (2)
C Front pillar garnish (LH/RH)EI-39
(3)
D A/T select lever knobAT- 2 3 3
(4) (1)
E Instrument clock finisherIP-12
(5) (2)
F A/T console finisherIP-12
(6) (3)
G Console finisher (LH/RH)IP-12
(7) (4)
H Center consoleIP-12
(8) (5)
I Instrument lower cover IP-13
(9)
J Instrument passenger lower panelIP-13
(10)
K Instrument driver lower panelIP-13
(11) (3)
L Steering column front lower coverIP-13
(12) (4)
M Steering column lower coverIP-13
(13) (5)
N Steering column upper coverIP-14
(14) (6)
O Wiper and washer switchIP-14
(15) (7)
P Lighting and turn signal switchIP-14
(16) (8)
Q Steering lock escutcheonIP-14
(17) (9)
R Combination meter assemblyIP-14
(18) (10)
S Instrument side panel (LH/RH) IP-14
(19)
T Cluster lid CIP-15
(20) (1)
U Display unit and audio unitIP-15
(21) (2)
V Front defroster grille (LH/RH)IP-15
(22)
W Combination meter bracketIP-15
(23)
X Side ventilation (LH)IP-16
(24)
Y Instrument panel and padIP-16
(25)