TRANSFER ASSEMBLY
TF-43
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E
F
G
H
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J
K
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MA
B
TF
Revision: 2004 November 2004 FX35/FX45
TRANSFER ASSEMBLYPFP:33100
Removal and InstallationADS000RS
REMOVAL
1. Remove tunnel stay. Refer to RSU-17, "REAR SUSPENSION MEMBER" .
2. Remove exhaust front tube. Refer to EX-3, "
EXHAUST SYSTEM" .
3. Remove front and rear propeller shaft. Refer to PR-4, "
FRONT PROPELLER SHAFT" and PR-6, "REAR
PROPELLER SHAFT" .
4. Disconnect transfer assembly harness connector and separate harness from transfer assembly.
5. Remove air breather hose. Refer to TF-42, "
AIR BREATHER HOSE" .
6. Support transfer assembly with a jack.
7. Remove engine rear mounting. Refer to EM-110, "
ENGINE ASSEMBLY" (VQ35DE) or EM-236, "ENGINE
ASSEMBLY" (VK45DE).
8. Remove transfer mounting bolts and separate transfer from transmission.
CAUTION:
Secure transfer assembly to a jack.
INSTALLATION
Note the following, and install in the reverse order of removal.
When installing the transfer to the transmission, install the
mounting bolts following the standard below.
After the installation, check the fluid level and for fluid leakage.
Refer to TF-8, "
Inspection" .
Bolt No. 1234
Quantity 4 3 2 1
Bolt length “ ” mm (in)75 (2.95) 45 (1.77) 40 (1.57) 30 (1.18)
Tightening torque
N·m (kg-m, ft-lb)37 (3.8, 27)
SDIA2284E
TRANSFER ASSEMBLY
TF-45
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: 2004 November 2004 FX35/FX45
Disassembly and AssemblyADS000RU
DISASSEMBLY
Removal Front Case
1. Remove front case fixing bolts.
2. Insert tire lever as shown in the figure, separate front case and
rear case. Then, remove rear case by levering it up with a tire
lever or the like.
CAUTION:
Be careful not to damage the mating surface.
3. Remove the front oil seal and main shaft oil seal, from front
case.
Bolts symbol Quantity Nominal length mm (in)
A 11 42 (1.65)
B 1 162 (6.38)
C 1 97 (3.82)
Torx bolts 1 40 (1.57)
SDIA2296E
SDIA1692E
SDIA1600E
TF-54
TRANSFER ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
9. Install the drive chain and front drive shaft to rear case.
10. Apply liquid gasket to the entire front case mounting surface of
rear case as shown in the figure.
Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to GI-48, "
Recommended Chemical Products and
Sealants" .
CAUTION:
Be careful not to damage the mating surface.
11. Install front case to rear case.
CAUTION:
Be careful not to damage the mating surface transmission
side.
12. Tighten bolts to specified torque.
SDIA1707E
SDIA2312E
SDIA1709E
Bolts symbol QuantityNominal length
mm (in)Tighten torque
N·m (kg-m, ft-Ib)
A 11 42 (1.65)
21.6 (2.2, 16) B 1 162 (6.38)
C 1 97 (3.82)
Torx bolts 1 40 (1.57) 18.2 (1.9, 13)
SDIA2296E
