cruise control INFINITI FX35 2004 Service Manual

ABCDEFGHIJKMLQUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System
(SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & Mir-
rorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Tele-
phone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit Ele-
mentsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: July 2003
Revision: November 2004

ACS-1
AUTO CRUISE CONTROL SYSTEM
K ELECTRICAL
CONTENTS
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SECTION ACS
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ACS
Revision: 2004 November 2004 FX35/FX45
AUTO CRUISE CONTROL SYSTEM
ASCD
AUTOMATIC SPEED CONTROL DEVICE (ASCD) ..... 3
Description ............................................................... 3
ICC
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
Precautions for ICC System Service ........................ 4
Wiring Diagrams and Trouble Diagnosis .................. 4
PREPARATION ........................................................... 5
Special Service Tool ................................................. 5
DESCRIPTION ............................................................ 6
Outline ...................................................................... 6
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................... 6
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ................................................. 6
BRAKE ASSIST (WITH PREVIEW FUNCTION) ..... 6
System Diagram ....................................................... 6
Components Description .......................................... 7
CAN Communication ................................................ 7
CAN COMMUNICATION UNIT ............................. 7
Switch Operation ...................................................... 7
ICC System Display ................................................. 8
ACTION TEST ............................................................ 9
ICC System Running Test ........................................ 9
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE ................................................................... 9
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................... 10
LASER BEAM AIMING ADJUSTMENT ................... 12
Outline .................................................................... 12
Preparation ............................................................. 12
Outline of Adjustment Procedure ........................... 12
Setting the ICC Target Board ................................. 12
ADJUSTING HEIGHT OF THE TARGET ............ 12
ADJUSTING THE RIGHT-LEFT POSITION OF THE TARGET ...................................................... 13
SETTING THE TARGET ..................................... 13
Aiming Adjustment .................................................. 14
CHECK AFTER THE ADJUSTMENT .................. 17
ELECTRICAL UNITS LOCATION ............................ 18
Component Parts and Harness Connector Location ... 18
WIRING DIAGRAM ................................................... 19
Schematic ............................................................... 19
Wiring Diagram — ICC — ...................................... 20
TERMINALS AND REFERENCE VALUE ................. 27
Terminals and Reference Value for ICC Unit .......... 27
Terminals and Reference Value for ICC Sensor ..... 28
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION .......................................................................... 29
Work Flow ............................................................... 29
CONSULT-II Function ............................................. 30
DESCRIPTION .................................................... 30
CONSULT-II INSPECTION PROCEDURE .......... 30
WORK SUPPORT ............................................... 31
SELF-DIAGNOSTIC RESULTS ........................... 31
DATA MONITOR ................................................. 32
ACTIVE TEST ..................................................... 33
Self-Diagnostic Function ......................................... 35
WITH CONSULT-II .............................................. 35
WITHOUT CONSULT-II ....................................... 36
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY
WILL NOT RUN. .................................................. 37
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 40
Diagnostic Trouble Code (DTC) Chart ................... 40
DTC 11 CONTROL UNIT ....................................... 41
DTC 20 CAN COMM CIRCUIT ............................... 41
DTC 31 POWER SUPPLY CIR, DTC 34 POWER
SUPPLY CIR 2 ....................................................... 42
DTC 41 VHCL SPEED SE CIRC ............................ 42
DTC 43 ABS/TCS/VDC CIRC ................................ 43
DTC 45 BRAKE SW/STOP L SW ........................... 43
DTC 46 OPERATION SW CIRC ............................. 45
DTC 61 PRESS SEN CIRCUIT .............................. 46
DTC 62 BOOSTER SOL/V CIRCUIT ..................... 47

ACS-6
[ICC]
DESCRIPTION
Revision: 2004 November 2004 FX35/FX45
DESCRIPTIONPFP:00000
OutlineAKS006YB
The Intelligent Cruise Control (ICC) system automatically maintains a selected distance from the vehicle
ahead according to that vehicle's speed, or at the set speed, if the road ahead is clear.
The ICC function has two cruise control modes and brake assist (with preview function).
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Vehicle-to-vehicle distance control mode, the same speed as other vehicles can be maintained without the
constant need to adjust the operating speed as with a normal cruise control system.
The system is intended to enhance the operation of the vehicle when following another vehicle in the same
lane and direction.
If the distance sensor detects a slower moving vehicle ahead, the system will reduce speed so that the vehicle
ahead can be followed at the selected distance.
The system automatically controls the throttle and applies the brakes (up to 25% of vehicle braking power) if
necessary.
The detection range of the sensor is approximately 390 ft (120 m) ahead.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Conventional (fixed speed) cruise control mode is cruising at preset speeds.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
BRAKE ASSIST (WITH PREVIEW FUNCTION)
When the force applied to brake pedal exceeds a certain level, the Brake Assist is activated and generates a
greater braking force than that of a conventional brake booster even with light pedal force.
When the Preview Function identifies the need to apply the sudden brake by sensing the vehicle ahead in the
same lane and the distance and relative speed from it, it applies the brake pre-pressure before driver depress
the brake pedal and improves brake response by reducing its free play.
Refer to Owner's Manual for BRAKE ASSIST (WITH PREVIEW FUNCTION) operating instructions.
System DiagramAKS006YC
SKIA5972E

DESCRIPTION
ACS-7
[ICC]
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Revision: 2004 November 2004 FX35/FX45
Components DescriptionAKS006YD
CAN CommunicationAKS00815
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-6, "CAN Communication Unit" .
Switch OperationAKS006YF
The system is operated by a master ON/OFF switch and four control switches, all mounted on the steering
wheel.
ComponentVe h i -
cle-to-
vehi-
cle dis-
tance
con-
trol
modeCon-
ven-
tional
(fixed
speed)
cruise
con-
trol
modeBrake
assist
(with
pre-
view
brake)Description
ICC unit×××Operates throttle control actuator and brake booster based on that sensor
signals and CAN communication data, then controls vehicle distance.
ICC sensor××Irradiate laser beam, and receives reflected laser beam to measure dis-
tance from preceding vehicle.
ECM××Transmits throttle position signal and ICC steering switch signal to ICC unit.
ABS actuator and electric
unit (control unit)×××Transmits wheel speed signal to ICC unit.
Brake pressure sensor××Detects fluid pressure in master cylinder.
Brake booster××Adjusts brake fluid pressure, based on command from ICC unit.
BCM×Transmit front wiper request signal to ICC unit.
TCM××Transmits gear position signal and output shaft revolution signal to ICC
unit.
SKIA5973E

ACS-8
[ICC]
DESCRIPTION
Revision: 2004 November 2004 FX35/FX45
ICC System DisplayAKS006YG
No. Switch name Description
1 ACCEL/RES switch Resumes set speed or increases speed incrementally
2 COAST/SET switch Sets desired cruise speed, reduces speed incrementally
3 ON/OFF switch Master switch to activate the system
4 CANCEL switch Deactivates system without erasing set speed
5 DISTANCE switch Changes the following distance from: Long, Middle, Short
SKIA6177E
No. Component Description
1 Set vehicle speed indicator Indicates the set vehicle speed.
2 Vehicle ahead detection indicator Indicates whether it detects a vehicle ahead.
3 Set distance indicatorDisplay the selected distance between vehicles set with the DISTANCE
switch.
4 Own vehicle indicator Indicates the base vehicle.
5 ON/OFF switch indicator lamp (Green) Indicates that the ON/OFF switch is ON.
6Intelligent cruise control system warning
lamp (Yellow)The light comes on if there is a malfunction in the ICC system.
7 Cruise set switch indicator lamp Indicates that the conventional cruise control mode is controlled.

ACS-10
[ICC]
ACTION TEST
Revision: 2004 November 2004 FX35/FX45
Check For ON/OFF Switch
1. Start the engine.Then, check the following operations are car-
ried correctly.
2. Vehicle-to-vehicle distance control mode is displayed in speed-
ometer illuminates when ON/OFF switch is pressed “ON” for
less than 1.5 seconds and ready for operation.The illumination
goes off when ON/OFF switch is turned to OFF.
3. “CRUISE” illumination and ICC system display go off when the
key switch is turned to OFF while ON/OFF switch is ON
(“CRUISE” illumination is ON and vehicle-to-vehicle distance
control mode is ready for operation).
Check For ACCEL/RES, COAST/SET, CANCEL Switches
1. Check if ACCEL/RES, COAST/SET, CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is released from the buttons.
Check For Distance Switch
1. Start the engine.
2. Press the ON/OFF switch for less than 1.5 seconds.
3. Press the DISTANCE switch.
4. Check if the set distance indicator changes display in order of:
(long)→(middle)→(short).
NOTE:
The set distance indicator shows 'long' immediately after the engine starts.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Set Checking
1. Press the ON/OFF switch for more than 1.5 seconds.
2. Drive the vehicle between 25 MPH (40 km/h for CANADA models) and 90 MPH (144 km/h for CANADA
models).
3. Push the COAST/SET switch.
4. Confirm that the desired speed is set as hand is released from the COAST/SET switch.
NOTE:

ICC system display in the combination meters shows nothing.
SKIA6189E
SKIA6178E

ACTION TEST
ACS-11
[ICC]
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Revision: 2004 November 2004 FX35/FX45
Check For Increase Of The Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed increases by 1 MPH (1.6 km/h for CANADA models) as ACCEL/RES switch is
pushed.
NOTE:

If the ACCEL/RES switch is kept lifting up during cruise control driving, the vehicle speed increases until
the switch is released.

The maximum set speed is 90 MPH (144 km/h for CANADA models).
Check For Decrease Of The Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed decreases by 1 MPH (1.6 km/h for CANADA models) as COAST/SET switch is
pushed.
NOTE:

Conventional (fixed speed) cruise control mode is automatically turned off when the driving speed lowers
to 20 MPH (32 km/h for CANADA models) due to the deceleration of the vehicle ahead.

The lowest set speed is 25 MPH (40 km/h for CANADA models).
Check For The Cancellation Of Conventional (Fixed Speed) Cruise Control Mode (Normal
Driving Condition) In The Following Cases:
Refer.toACS-9, "Check For The Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving
Condition) In The Following Cases:"
Check For Restoring The Speed That Is Set By Conventional (Fixed Speed) Cruise Control
Mode Before ICC Cancellation
Refer to.ACS-9, "Check For Restoring The Speed That Is Set By Vehicle-To-Vehicle Distance Control Mode
Before Cancellation"
Check For ON/OFF Switch
1. Start the engine.Then, check the following operations are car-
ried correctly.
2. “CRUISE” lamp (green) illuminates and ICC system indicator
goes off when ON/OFF switch is pressed “ON” for more than 1.5
seconds, and then ready for operation. The illumination goes off
when ON/OFF switch is turned to OFF.
3. “CRUISE” illumination go off when the key switch is turned to
OFF while ON/OFF switch is ON.
Check For ACCEL/ RES, COAST/SET, CANCEL Switches
1. Check if ACCEL/RES, COAST/SET, CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is released from the buttons.
SKIA6188E

ACS-32
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Revision: 2004 November 2004 FX35/FX45
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on the selection screenACS-30,
"CONSULT-II INSPECTION PROCEDURE" .
2. Touch any of “ECU INPUT SIGNALS”, “MAIN SIGNALS”, and
“SELECTION FROM MENU” on selection screen.
3. Touch “SETTING”.
4. Display the data monitor.
5. If necessary, touch “COPY” in turn, and print data.
Monitored Item
×: Applicable
PKIA8868E
Monitored Item [unit]MAIN SIG-
NALSECU
INPUT
SIGNALSSELEC-
TION
FROM
MENUDescription
VHCL SPEED SE
[km/h] or [mph]×××Indicates vehicle speed calculated from wheel speed sen-
sor signal.
SET VHCL SPD
[km/h] or [mph]××Indicates set vehicle speed memorized in ICC unit.
THRTL OPENING
[%]×××Indicates throttle angle calculated from signal voltage of
throttle position sensor.
ENGINE RPM
[rpm]××Indicates engine speed read by ICC unit via CAN commu-
nication (ECM transmits engine speed via CAN communi-
cation).
DISTANCE ADJ
[SHOR/MID/LONG]×××Indicates set distance memorized in ICC unit.
WIPER SW
[OFF/LOW/HIGH]××Indicates wiper [OFF/LOW/HIGH] status.
MAIN SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from control switch
signal.
SET/COAST SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from control switch
signal.
CANCEL SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from control switch
signal.
RESUME/ACC SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from control switch
signal.
CRUISE OPE
[ON/OFF]××Indicates whether controlling or not (ON means “control-
ling”).
BRAKE SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from ICC brake
switch signal.
STOP LAMP SW
[ON/OFF]×××Indicates [ON/OFF] status as judged from stop lamp
switch signal.
RELEASE SW NO
[ON/OFF]
××Indicates [ON/OFF] status as judged from release switch
signal.
ON when brake is depressed.
OFF when brake is not depressed.
RELEASE SW NC
[ON/OFF]
××Indicates [ON/OFF] status as judged from release switch
signal.
OFF when brake is depressed.
ON when brake is not depressed.

ACS-40
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2004 November 2004 FX35/FX45
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Diagnostic Trouble Code (DTC) ChartAKS006YW
×:Applicable
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Ve h ic le -
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
11 CONTROL UNIT××××

ICC unit internal malfunctionACS-41
20 CAN COMM CIRCUIT××××
ICC unit detected CAN communi-
cation malfunction.ACS-41
31 POWER SUPPLY CIR××××
ICC unit power supply voltage is
excessively low. (less than 8V)ACS-42
34 POWER SUPPLY CIR2××××
ICC unit power supply voltage is
excessively high.ACS-42
41 VHCL SPEED SE CIRC××××

Wheel sensor malfunction.

ABS actuator and electric unit
(control unit) malfunction

AT vehicle speed sensor mal-
function

TCM malfunctionACS-42
43 ABS/TCS/VDC CIRC××××
VDC/TCS/ABS system malfunc-
tionACS-43
45 BRAKE SW/ STOP L SW××××

Brake and stop lamp switch har-
ness is open or shorted.

Brake and stop lamp switch is
ON or stuck to OFF.

Brake and stop lamp switch is
stuck to ON.ACS-43
46 OPERATION SW CIRC×××

ICC steering switch harness or
spiral cable is open or shorted.

ICC steering switch malfunctionACS-45
61 PRESS SEN CIRCUIT×× ×

Brake pressure sensor harness is
open or shorted.

Brake pressure sensor malfunc-
tion

Brake pressure sensor input cir-
cuit malfunctionACS-46
62 BOOSTER SOL/V CIRCUIT×× ×

Solenoid harness is open or
shorted.

Solenoid is open.

Solenoid drive circuit malfunctionACS-47
63 RELEASE SW CIRCUIT××××

Release switch harness is open
or shorted.

Release switch malfunction

Release switch input circuit mal-
functionACS-48
65 PRESSURE CONTROL×× ×
Booster malfunctionACS-49
74 LASER BEAM OFF CNTR×× ×
Laser beam of ICC sensor is off
the aiming point.ACS-49

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-41
[ICC]
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ACS
Revision: 2004 November 2004 FX35/FX45
DTC 11 CONTROL UNITAKS006YX
1. DIAGNOSTIC CHECK
1. Are any items other than “DTC 11 CONTROL UNIT” indicated on self-diagnosis display?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
NO >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
DTC 20 CAN COMM CIRCUITAKS006YY
1. CHECK CAN COMMUNICATION
With CONSULT-II
1. Perform self-diagnosis.
2. Print self-diagnostic result.
>> After printing self-diagnostic result, go to “CAN system”. Refer to LAN-4, "
Precautions When
Using CONSULT-II" .
90 STOP LAMP RLY FIX×× ×
Normally open terminal of stop
lamp relay is stuck.ACS-50
92 ECM CIRCUIT××××

ECM malfunction

Accelerator pedal position sensor
malfunction

ICC unit malfunctionACS-54
96 NP RANGE×××

Park/neutral position switch har-
ness is open or shorted.

Park/neutral position switch mal-
function.

TCM malfunctionACS-55
97 AT CIRCUIT×××
TCM malfunctionACS-56
98 GEAR POSITION×××

TCM malfunction

AT turbine revolution sensor mal-
function

AT vehicle speed sensor mal-
functionACS-56
102 RADAR STAIN×× ×
ICC sensor body window has
contamination.ACS-57
103 LASER SENSOR FAIL×× ×
ICC sensor internal malfunctionACS-58
104 LASER AIMING INCMP×× ×
Laser beam aiming of ICC sensor
is not adjusted.ACS-58
107 LASER COMM FAIL×× ×

CAN data received by ICC sen-
sor is strange (from ICC unit,
combination meter or ECM).ACS-58
109 LASER HIGH TEMP×× ×
Temperature around ICC sensor
is excessively high.ACS-58
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)