pin INFINITI FX35 2006 Service Manual

PS-44
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 December 2006 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Steering WheelNGS000CE
Steering AngleNGS000CF
Steering ColumnNGS000CG
Steering Outer Socket and Inner SocketNGS000CH
End play of the axle direction for steering wheel 0 mm (0 in)
Steering wheel play on the outer circumference 0 − 35 mm (0 − 1.38 in)
Inner wheel
Degree minute (Decimal degree) Minimum 32
°00 ′ (32.0 °)
Nominal 35 °00 ′ (35.0 °)
Maximum 36 °00 ′ (36.0 °)
Outer wheel
Degree minute (Decimal degree) Nominal 30
°00 ′ (30.0 °)
Steering column length “ L1 ” 572 mm (22.52 in)
SGIA0556E
Steering gear type PR26AM
Tie-rod ball joint outer socket Swinging torque 0.3
− 2.9 N·m (0.03 − 0.29 kg-m, 3 − 25 in-lb)
Measurement on spring balance

Measuring point: cotter pin hole of stud 4.84
− 46.7 N (0.5 − 4.8 kg, 1.0 − 10 lb)
Rotating torque 0.3 − 2.9 N·m (0.03 − 0.29 kg-m, 3 − 25 in-lb)
Axial end play 0.5 mm (0.02 in) or less
Tie-rod ball joint inner socket Swinging torque 1.0
− 7.8 N·m (0.11 − 0.79 kg-m, 9 − 69 in-lb)
Measurement on spring balance

Measuring point: L mark see below,
L=83.2 mm (3.28 in). 12.1
− 93.7 N (1.2 − 9.6 kg, 3.0 − 21 lb)
Axial end play 0.2 mm (0.01 in) or less
SGIA0358E

RAX-2
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45
PRECAUTIONSPFP:00001
CautionNDS000CD
Observe the following precautions when disassembling and servicing drive shaft.

Perform work in a location which is as dust-free as possible.

Before disassembling and servicing, clean the outside of parts.

Prevention of the entry of foreign objects must be taken into account during disassembly of the service
location.

Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.

Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
ing to parts.

Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
blowing with air or wiping with paper shop cloths.

REAR WHEEL HUB AND KNUCKLE RAX-5
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Revision: 2006 December 2006 FX35/FX45
REAR WHEEL HUB AND KNUCKLEPFP:40202
On-Vehicle Inspection NDS000D1
Make sure the mounting conditions (looseness, back lash) of each component and component status (wear,
damage) are normal.
WHEEL BEARING INSPECTION
With the vehicle raised, inspect the following.

Move wheel hub in the axial direction by hand. Check that there is no looseness of front wheel bearing.

Rotate wheel hub and make sure there is no unusual noise or other irregular conditions. If there are any
irregular conditions, replace wheel hub and bearing assembly.
Removal and InstallationNDS000CI
COMPONENTS
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove cotter pin. Then remove lock nut from drive shaft.
3. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
27, "Removal and Installation of Brake Caliper Assembly" .
NOTE:

Avoid depressing brake pedal while brake caliper is removed.
4. Remove disc rotor. Refer to BR-27, "
Removal and Installation of Brake Caliper Assembly" .
5. Remove parking cable and parking shoe from back plate. Refer to PB-4, "
Removal and Installation" .
6. Remove wheel sensor from axle. Refer to BRC-55, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
7. Separate drive shaft from wheel hub and bearing assembly by lightly tapping the end with a suitable ham- mer and wood block. If it is hard to separate, use a suitable puller.
8. Remove fixing bolts of wheel hub and bearing assembly with power tool, then remove wheel hub and bearing assembly from axle. Axial end play : 0.05 mm (0.002 in) or less
1. Drive shaft 2. Bushing 3. Axle
4. Back plate 5. Anchor block 6. Wheel bearing
7. Wheel hub 8. Cotter pin
SDIA1481E

RAX-6
REAR WHEEL HUB AND KNUCKLE
Revision: 2006 December 2006 FX35/FX45
9. Remove parking brake cable and parking brake shoe from back plate. Refer to PB-6, "PARKING BRAKE
SHOE" and PB-4, "PARKING BRAKE CONTROL" .
10. Remove fixing nuts of anchor block with power tool, then remove anchor block and back plate from axle.
11. Loosen fixing bolts and nuts of front lower link, radius rod, and rear lower link in side of suspension mem- ber.
12. Set jack under rear lower link. Then remove fixing bolt in front lower link side of shock absorber with power tool.
13. Remove bolt and nut in axle side of rear lower link with power tool. Then remove coil spring. Refer to RSU-15, "
REAR LOWER LINK & COIL SPRING" .
14. Remove fixing bolts and nuts in axle side of front lower link, radius rod with power tool.
15. Remove suspension arm and cotter pin at axle, then loosen mounting nut.
16. Use a ball joint remover (suitable tool) to remove suspension arm from axle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to threads and to prevent ball joint remover
(suitable tool) from coming off.
17. Remove axle from vehicle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each parts, replace if necessary.
Ball Joint Inspection
Check for boot breakage, axial looseness, and torque of suspension arm ball joint. Refer to RSU-11,
"INSPECTION AFTER REMOVAL" .
INSTALLATION

Refer to RAX-5, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.

Perform final tightening of installation position of suspension links (rubber bushing) under unladen condi-
tions with tires on level ground, Check wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspection" .

After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .

REAR DRIVE SHAFT RAX-9
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Revision: 2006 December 2006 FX35/FX45
REAR DRIVE SHAFTPFP:39600
Removal and InstallationNDS000CK
COMPONENTS
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove cotter pin. Then remove lock nut from drive shaft.
3. Remove fixing nuts and bolts between side flange and drive shaft with power tool.
4. Using a puller (suitable tool), remove drive shaft from steering knuckle.
CAUTION:
When removing drive shaft, do not apply an excessive
angle to drive shaft joint.Also be careful not to excessively
extend slide joint.
5. Remove drive shaft from axle.
INSPECTION AFTER REMOVAL

Move joint up/down, left/right, and in the axial direction. Check
for any rough movement or significant looseness.

Check boot for cracks or other damage, and also for grease
leakage.

If a trouble is found, disassemble drive shaft, and then replace
with new one.
INSTALLATION
Refer to RAX-9, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
1. Side flange 2. Cotter pin
SDIA1487E
SDIA0972J
RAA0030D

RF-1
ROOF
I BODY
CONTENTS
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Revision: 2006 December 2006 FX35/FX45
ROOF
PRECAUTIONS ..................................................... ..... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
Precautions ......................................................... ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ........................................................... ..... 4
CUSTOMER INTERVIEW ................................ ..... 4
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 5
CHECK RELATED SERVICE BULLETINS ...... ..... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 5
REPAIR THE CAUSE ...................................... ..... 5
CONFIRM THE REPAIR .................................. ..... 6
Generic Squeak and Rattle Troubleshooting ...... ..... 6
INSTRUMENT PANEL ..................................... ..... 6
CENTER CONSOLE ........................................ ..... 6
DOORS ............................................................ ..... 6
TRUNK ............................................................. ..... 7
SUNROOF/HEADLINING ................................ ..... 7
SEATS .............................................................. ..... 7
UNDERHOOD .................................................. ..... 7
Diagnostic Worksheet ......................................... ..... 8
SUNROOF ............................................................. ... 10
Component Parts and Harness Connector Location ... 10
System Description ............................................. .... 11
TILT UP / SLIDE CLOSE OPERATION ............ .... 11
TILT DOWN / SLIDE OPEN OPERATION ....... .... 11
AUTO OPERATION ......................................... .... 11
RETAINED POWER OPERATION ................... .... 11 ANTI-PINCH FUNCTION .................................
... 12
MEMORY RESET PROCEDURE .................... ... 12
INITIALIZATION PROCEDURE ....................... ... 12
CAN Communication System Description ........... ... 12
CAN Communication Unit .................................... ... 12
Wiring Diagram — SROOF — ............................. ... 13
Terminals and Reference Value for BCM ............ ... 14
Terminals and Reference Value for Sunroof Motor
Assembly ............................................................. ... 14
Work Flow ............................................................ ... 15
CONSULT-II Function (BCM) .............................. ... 15
CONSULT-II OPERATION ................................ ... 15
ACTIVE TEST .................................................. ... 15
WORK SUPPORT ............................................ ... 15
DATA MONITOR .............................................. ... 15
Trouble Diagnosis Chart by Symptom ................. ... 16
Check BCM Power Supply and Ground Circuit ... ... 16
Check Sunroof Motor Assembly Power Supply and
Ground Circuit ..................................................... ... 17
Check Sunroof Switch System ............................ ... 18
Check Door Switch .............................................. ... 20
Wind Deflector Inspection .................................... ... 22
Link and Wire Assembly ...................................... ... 22
Fitting Adjustment ................................................ ... 22
LID WEATHERSTRIP OVERLAP ADJUST-
MENT AND SURFACE MISMATCH ADJUST-
MENT ............................................................... ... 23
Removal and Installation ..................................... ... 23
SUNROOF UNIT ASSEMBLY .......................... ... 25
GLASS LID ....................................................... ... 26
SUNSHADE ..................................................... ... 27
WIND DEFLECTOR ......................................... ... 27
SUNROOF MOTOR ASSEMBLY ..................... ... 27

RF-2
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NIS001SQ
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions NIS001SR

Disconnect both battery cables in advance.

Do not tamper with or force air bag lid open, as this may adversely affect air bag performance.

Be careful not to scratch pad and other parts.

When removing or disassembling any part, be careful not to damage or deform it. Protect parts, which
may get in the way with cloth.

When removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.

Keep removed parts protected with cloth.

If a clip is deformed or damaged, replace it.

If an unreusable part is removed, replace it with a new one.

Tighten bolts and nuts firmly to the specified torque.

After re-assembly has been completed, make sure each part functions correctly.

Remove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.

Do not use any organic solvent, such as thinner or benzine.

RF-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2006 December 2006 FX35/FX45
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowNIS001SU
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to RF-8, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

SQUEAK AND RATTLE TROUBLE DIAGNOSES RF-5
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Revision: 2006 December 2006 FX35/FX45
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool (Chassis Ear: J39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:

removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.

tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.

feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.

placing a piece of paper between components that you suspect are causing the noise.

looking for loose components and contact marks.
Refer to RF-6, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE

If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J43980). Each item can be ordered
separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02: 15 ×
25 mm (0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact.Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50
× 50 mm (1.97 × 1.97 in)

RF-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2006 December 2006 FX35/FX45
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingNIS001SV
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas).Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J43980) to repair the noise.