fuel pump INFINITI FX35 2006 Service Manual

COMBINATION METERS DI-7
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Revision: 2006 December 2006 FX35/FX45
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.

Unified meter and A/C amp. reads a resistor signal from fuel level sensor.
Signal is supplied
–from unified meter and A/C amp. terminal 36
–through the fuel level sensor unit and fuel pump (main) terminals 5 and 2, and
–through the fuel level sensor unit (sub) terminals 2 and 1
–to unified meter and A/C amp. terminal 28 for the fuel gauge.

Unified meter and A/C amp. provides a fuel level signal to combination meter with communication line.

Combination meter indicates the approximate fuel level according to the fuel level signal.
ODO/TRIP METER

ABS actuator and electric unit (control unit) provides a vehicle speed signal to the unified meter and A/C
amp. with CAN communication.

Unified meter and A/C amp. converts the vehicle speed signal to the 8-pulse signal, and outputs the vehi-
cle speed signal (8-pulse) to combination meter.

Combination meter uses the vehicle speed signal (8-pulse) to calculate the mileage, and displays it.
How to Change The Display For Odo/trip Meter
Switch modes with following procedure.

When trip transfer switch is pressed, trip meter display changes.

If trip reset switch is pressed for 1 second or more while “trip A”
is displayed, only “trip A” is reset.
NOTE:
The record of the odo meter is kept even if the battery cable is dis-
connected. The record of the trip meter is erased when the battery
cable is disconnected.
SKIB8760E
SKIA4817E

DI-22
COMBINATION METERS
Revision: 2006 December 2006 FX35/FX45
1. CHECK COMBINATION METER INPUT SIGNAL
1. Select “METER A/C AMP” on CONSULT-II.
2. Using “FUEL METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with fuel gauge pointer of combination
meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2. CHECK FUEL LEVEL SENSOR (SUB) CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect unified meter and A/C amp. connector and fuel level sensor unit (sub) connector.
3. Check continuity between unified meter and A/C amp. harness connector (A) M56 terminal 28 and fuel level sensor unit (sub)
harness connector (B) B40 terminal 1.
4. Check continuity between unified meter and A/C amp. harness connector (A) M56 terminal 28 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK FUEL LEVEL SENSOR (MAIN·SUB) CIRCUIT
1. Disconnect fuel level sensor unit and fuel pump (main) connector.
2. Check continuity between fuel level sensor unit (sub) harness connector (A) B40 terminal 2 and fuel level sensor unit and fuel
pump (main) harness connector (B) B39 terminal 2.
3. Check continuity between fuel level sensor unit (sub) harness connector (A) B40 terminal 2 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
Fuel gauge pointer Reference value of data monitor [lit.]
Full Approx. 86
Three quarters Approx. 70 Half Approx. 48
A quarter Approx. 25 Empty Approx. 9
PKIA2088E
28 – 1 : Continuity should exist.
28 – Ground : Continuity should not exist.
SKIB8527E
2 – 2 : Continuity should exist.
2 – Ground : Continuity should not exist.
SKIB8697E

COMBINATION METERS DI-23
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Revision: 2006 December 2006 FX35/FX45
4. CHECK FUEL LEVEL SENSOR (MAIN) CIRCUIT
1. Check continuity between fuel level sensor unit and fuel pump (main) harness connector (A) B39 terminal 5 and unified meter
and A/C amp. harness connector (B) M56 terminal 36.
2. Check continuity between fuel level sensor unit and fuel pump (main) harness connector (A) B39 terminal 5 and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5. CHECK FUEL LEVEL SENSOR
Check components. Refer to DI-24, "
FUEL LEVEL SENSOR UNIT" .
OK or NG
OK >> Check fuel level sensor unit installation, and check whether the float arm interferes or binds with any of the internal components in the fuel tank. Repair or replace malfunctioning part, if neces-
sary.
NG >> Replace fuel level sensor unit.
Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or VariesNKS002ZU
1. CHECK FUEL GAUGE FLUCTUATION
Test drive vehicle to see if gauge fluctuates only during driving or at the instant of stopping.
Does the indication value vary only during driving or at the instant of stopping?
YES >> The pointer fluctuation may be caused by fuel level change in the fuel tank. Condition is normal.
NO >> Ask the customer about the situation when the symptom occurs in detail, and perform the trouble diagnosis.
Fuel Gauge Does Not Move to FULL PositionNKS002ZV
1. QUESTION 1
Does it take a long time for the pointer to move to FULL position?
YES >> GO TO 2.
NO >> GO TO 3.
2. QUESTION 2
Was the vehicle fueled with the ignition switch ON?
YES >> Be sure to fuel the vehicle with the ignition switch OFF. Otherwise, it will take a long time to move to FULL position because of the characteristic of the fuel gauge.
NO >> GO TO 3.
3. QUESTION 3
Is the vehicle parked on an incline?
YES >> Check the fuel level indication with vehicle on a level surface.
NO >> GO TO 4. 5 – 36 : Continuity should exist.
5 – Ground : Continuity should not exist.
SKIB8528E

DI-24
COMBINATION METERS
Revision: 2006 December 2006 FX35/FX45
4. QUESTION 4
During driving, does the fuel gauge pointer move gradually toward EMPTY position?
YES >> Check the fuel level sensor unit. Refer to DI-24, "FUEL LEVEL SENSOR UNIT" .
NO >> The float arm may interfere or bind with any of the components in the fuel tank.
Odo/Trip Meter and Illumination Control Switch InspectionNKS002ZT
Symptom: Illumination control does not operate.
1. CHECK ODO/TRIP METER AND ILLUMINATION CONTROL SWITCH
1. Remove odo/trip meter and illumination control switch. Refer to DI-27, "
Removal and Installation of Odo/
Trip Meter and Illumination Control Switch" .
2. Check continuity odo/trip meter and illumination control switch. Refer to DI-24, "
ODO/TRIP METER AND
ILLUMINATION CONTROL SWITCH" .
OK or NG
OK >> Replace combination meter.
NG >> Replace odo/trip meter and illumination control switch.
Electrical Components InspectionNKS002ZW
ODO/TRIP METER AND ILLUMINATION CONTROL SWITCH
Check continuity between terminals 25, 26, 35 or 36 and 27.
FUEL LEVEL SENSOR UNIT
For removal, refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Fuel Level Sensor Unit and Fuel Pump (Main)
Check the resistance between terminals 2 and 5.
*1 and *2: When float rod is in contact with stopper.

If the results of check are NG, check the fuel level sensor unit
and fuel pump (main) harness. Refer to DI-25, "
Fuel Level Sen-
sor Unit and Pump (Main) Harness" .
Terminal Condition Continuity
25
27 Illumination control switch (–) is pressed. Yes
Illumination control switch (–) is released. No
26 Illumination control switch (+) is pressed. Yes
Illumination control switch (+) is released. No
35 Trip transfer switch is pressed. Yes
Trip transfer switch is released. No
36 Trip reset switch is pressed. Yes
Trip reset switch is released. No
SKIB8529E
Terminal Float position [mm (in)] Resistance
value [ Ω]
25 *1 Full 236 (9.29) Approx. 3
*2 Empty 29 (1.14) Approx. 80
SKIB3550J

COMBINATION METERS DI-25
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Revision: 2006 December 2006 FX35/FX45
Fuel Level Sensor Unit and Pump (Main) Harness
Check continuity at following terminals.

If the results of check are NG, replace fuel pump assembly. If the
results of check are OK, replace fuel level sensor unit.
Fuel Level Sensor Unit (Sub)
Check resistance between terminals 1 and 2.
*1 and *2: When float rod is in contact with stopper.
Removal and Installation of Combination MeterNKS003IC
Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
Disassembly and Assembly of Combination MeterNKS002ZY
Terminal Continuity
2 - Signal terminal (A) Ye s
5 - Ground terminal (B)
SKIB3551J
Terminal Float position [mm (in)] Resistance
value [ Ω]
12 *1 Full 6 (0.24) Approx. 3
*2 Empty 203 (7.99) Approx. 48
SKIB8530E
1. Rear cover 2. Screws 3. Plate
4. Unified meter control unit assembly 5. Front cover 6. Reinforcing metal
7. Switch and meter housing
SKIA5790E

EC-7
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Revision: 2006 December 2006 FX35/FX45 CONSULT-II Reference Value in Data Monitor Mode
. 589
On Board Diagnosis Logic .................................. . 589
DTC Confirmation Procedure .............................. . 590
Wiring Diagram ................................................... . 591
Diagnostic Procedure .......................................... . 592
Component Inspection ........................................ . 595
Removal and Installation ..................................... . 595
DTC P2138 APP SENSOR .................................... . 596
Component Description ....................................... . 596
CONSULT-II Reference Value in Data Monitor Mode . 596
On Board Diagnosis Logic .................................. . 596
DTC Confirmation Procedure .............................. . 597
Wiring Diagram ................................................... . 598
Diagnostic Procedure .......................................... . 599
Component Inspection ........................................ . 603
Removal and Installation ..................................... . 603
DTC P2A00, P2A03 A/F SENSOR 1 ..................... . 604
Component Description ....................................... . 604
CONSULT-II Reference Value in Data Monitor Mode . 604
On Board Diagnosis Logic .................................. . 604
DTC Confirmation Procedure .............................. . 605
Wiring Diagram ................................................... . 606
Diagnostic Procedure .......................................... . 609
Removal and Installation ..................................... . 615
ASCD BRAKE SWITCH ........................................ . 616
Component Description ....................................... . 616
CONSULT-II Reference Value in Data Monitor Mode . 616
Wiring Diagram ................................................... . 617
Diagnostic Procedure .......................................... . 618
Component Inspection ........................................ . 622
ASCD INDICATOR ................................................ . 623
Component Description ....................................... . 623
CONSULT-II Reference Value in Data Monitor Mode . 623
Wiring Diagram ................................................... . 624
Diagnostic Procedure .......................................... . 625
ELECTRICAL LOAD SIGNAL ............................... . 626
Description .......................................................... . 626
CONSULT-II Reference Value in Data Monitor Mode . 626
Diagnostic Procedure .......................................... . 626
FUEL INJECTOR ................................................... . 628
Component Description ....................................... . 628
CONSULT-II Reference Value in Data Monitor Mode . 628
Wiring Diagram ................................................... . 629
Diagnostic Procedure .......................................... . 630
Component Inspection ........................................ . 634
Removal and Installation ..................................... . 634
FUEL PUMP .......................................................... . 635
Description .......................................................... . 635
CONSULT-II Reference Value in Data Monitor Mode . 635
Wiring Diagram ................................................... . 636 Diagnostic Procedure ..........................................
.637
Component Inspection ......................................... .640
Removal and Installation ..................................... .640
ICC BRAKE SWITCH ............................................ .641
Component Description ....................................... .641
CONSULT-II Reference Value in Data Monitor Mode .641
Wiring Diagram .................................................... .642
Diagnostic Procedure .......................................... .643
Component Inspection ......................................... .648
IGNITION SIGNAL ................................................. .649
Component Description ....................................... .649
Wiring Diagram .................................................... .650
Diagnostic Procedure .......................................... .655
Component Inspection ......................................... .660
Removal and Installation ..................................... .661
REFRIGERANT PRESSURE SENSOR ................. .662
Component Description ....................................... .662
Wiring Diagram .................................................... .663
Diagnostic Procedure .......................................... .664
Removal and Installation ..................................... .666
SNOW MODE SWITCH ......................................... .667
Description ........................................................... .667
CONSULT-II Reference Value in the Data Monitor
Mode .................................................................... .667
Wiring Diagram .................................................... .668
Diagnostic Procedure .......................................... .669
Component Inspection ......................................... .671
MIL AND DATA LINK CONNECTOR ..................... .672
Wiring Diagram .................................................... .672
SERVICE DATA AND SPECIFICATIONS (SDS) ... .674
Fuel Pressure ...................................................... .674
Idle Speed and Ignition Timing ............................ .674
Calculated Load Value ......................................... .674
Mass Air Flow Sensor .......................................... .674
Intake Air Temperature Sensor ............................ .674
Engine Coolant Temperature Sensor .................. .674
Air Fuel Ratio (A/F) Sensor 1 Heater ................... .674
Heated Oxygen sensor 2 Heater ......................... .674
Crankshaft Position Sensor (POS) ...................... .674
Camshaft Position Sensor (PHASE) ................... .674
Throttle Control Motor .......................................... .674
Fuel Injector ......................................................... .675
Fuel Pump ........................................................... .675
VK45DE
INDEX FOR DTC .................................................... .676
DTC No. Index ..................................................... .676
Alphabetical Index ............................................... .680
PRECAUTIONS ..................................................... .684
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .............................................................. .684
Precautions for Procedures without Cowl Top Cover .684
On Board Diagnostic (OBD) System of Engine and
A/T ....................................................................... .684
Precaution ........................................................... .685

EC-14Revision: 2006 December 2006 FX35/FX45 CONSULT-II Reference Value in Data Monitor Mode
1295
Wiring Diagram .................................................... 1296
Diagnostic Procedure .......................................... 1297
Component Inspection ......................................... 1301
ASCD INDICATOR ................................................. 1302
Component Description ....................................... 1302
CONSULT-II Reference Value in Data Monitor Mode 1302
Wiring Diagram .................................................... 1303
Diagnostic Procedure .......................................... 1304
ELECTRICAL LOAD SIGNAL ............................... 1305
Description ........................................................... 1305
CONSULT-II Reference Value in Data Monitor Mode 1305
Diagnostic Procedure .......................................... 1305
FUEL INJECTOR ................................................... 1307
Component Description ....................................... 1307
CONSULT-II Reference Value in Data Monitor Mode 1307
Wiring Diagram .................................................... 1308
Diagnostic Procedure .......................................... 1309
Component Inspection ......................................... 1313
Removal and Installation ..................................... 1313
FUEL PUMP ........................................................... 1314
Description ........................................................... 1314
CONSULT-II Reference Value in Data Monitor Mode 1314
Wiring Diagram .................................................... 1315
Diagnostic Procedure .......................................... 1316
Component Inspection ......................................... 1319
Removal and Installation ..................................... 1319
ICC BRAKE SWITCH ............................................. 1320
Component Description ....................................... 1320
CONSULT-II Reference Value in Data Monitor Mode 1320
Wiring Diagram .................................................... 1321
Diagnostic Procedure .......................................... 1322
Component Inspection ......................................... 1327
IGNITION SIGNAL ................................................. 1328
Component Description ....................................... 1328
Wiring Diagram .................................................... 1329 Diagnostic Procedure ...........................................
1334
Component Inspection ......................................... 1339
Removal and Installation ...................................... 1340
REFRIGERANT PRESSURE SENSOR ................. 1341
Component Description ....................................... 1341
Wiring Diagram .................................................... 1342
Diagnostic Procedure ........................................... 1343
Removal and Installation ...................................... 1345
SNOW MODE SWITCH .......................................... 1346
Description ........................................................... 1346
CONSULT-II Reference Value in the Data Monitor
Mode .................................................................... 1346
Wiring Diagram .................................................... 1347
Diagnostic Procedure ........................................... 1348
Component Inspection ......................................... 1350
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) ..................................................................... 1351
Description ........................................................... 1351
CONSULT-II Reference Value in Data Monitor Mode 1352
Wiring Diagram .................................................... 1353
Diagnostic Procedure ........................................... 1355
Component Inspection ......................................... 1358
Removal and Installation ...................................... 1359
MIL AND DATA LINK CONNECTOR ..................... 1360
Wiring Diagram .................................................... 1360
SERVICE DATA AND SPECIFICATIONS (SDS) ... 1362
Fuel Pressure ....................................................... 1362
Idle Speed and Ignition Timing ............................. 1362
Calculated Load Value ......................................... 1362
Mass Air Flow Sensor .......................................... 1362
Intake Air Temperature Sensor ............................ 1362
Engine Coolant Temperature Sensor ................... 1362
Fuel Tank Temperature Sensor ............................ 1362
Crankshaft Position Sensor (POS) ...................... 1362
Camshaft Position Sensor (PHASE) .................... 1362
A/F Sensor 1 Heater ............................................ 1362
Heated Oxygen sensor 2 Heater ......................... 1363
Throttle Control Motor .......................................... 1363
Fuel Injector ......................................................... 1363
Fuel Pump ............................................................ 1363

EC-26
[VQ35DE]
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45

B1 indicates the bank 1, B2 indicates the bank 2 as shown
in the figure.

Do not operate fuel pump when there is no fuel in lines.

Tighten fuel hose clamps to the specified torque.

Do not depress accelerator pedal when starting.

Immediately after starting, do not rev up engine unneces-
sarily.

Do not rev up engine just prior to shutdown.

When installing C.B. ham radio or a mobile phone, be sure
to observe the following as it may adversely affect elec-
tronic control systems depending on installation location.
–Keep the antenna as far as possible from the electronic
control units.
–Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
–Adjust the antenna and feeder line so that the standing-
wave radio can be kept smaller.
–Be sure to ground the radio to vehicle body.
SEC893C
PBIB1569E
SEF709Y
SEF708Y

EVAPORATIVE EMISSION SYSTEM EC-43
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationNBS003LC
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageNBS003LD
CAUTION:

Never use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:

Do not start engine.

Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
SEF462UA
PBIB1029E
PBIB1030E

EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2006 December 2006 FX35/FX45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS003LE
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:

Put a “CAUTION: FLAMMABLE” sign in workshop.

Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.

Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:

Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-86, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.

Always replace O-ring when the fuel gauge retainer is removed.

Do not kink or twist hose and tube when they are installed.

Do not tighten hose and clamps excessively to avoid damaging hoses.

After installation, run engine and check for fuel leaks at connection.

Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E