transfer case INFINITI FX35 2006 Service Manual

AT-258
ON-VEHICLE SERVICE
Revision: 2006 December 2006 FX35/FX45
Rear Oil SealNCS001IH
REMOVAL
1. Remove center muffler with power tool. Refer to EX-3, "Compo-
nents" .
2. Remove rear propeller shaft. Refer to PR-9, "
Removal and
Installation" .
3. Remove front propeller shaft (AWD models). Refer to PR-5,
"Removal and Installation" .
4. Remove transfer assembly from A/T assembly (AWD models). Refer to TF-44, "
Removal and Installation" .
5. Remove rear oil seal using a flat-bladed screwdriver. CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (AWD models).
INSTALLATION
CAUTION:
After completing installation, check A/T fluid leakage and A/T fluid level. Refer to AT- 1 3 , "
Checking A/T
Fluid" .
1. As shown in the figure, use the drift to drive rear oil seal into rear extension assembly (2WD models) or adapter case assembly
(AWD models) until it is flush.
CAUTION:

Do not reuse rear oil seal.

Apply ATF to rear oil seal.
2. Install transfer assembly to A/T assembly (AWD models). Refer to TF-44, "
Removal and Installation" .
3. Install front propeller shaft (AWD models). Refer to PR-5,
"Removal and Installation" .
4. Install rear propeller shaft. Refer to PR-9, "
Removal and Installa-
tion" .
5. Install center muffler. Refer to EX-3, "
Components" .
SCIA5410E
SCIA5411E

ENGINE ASSEMBLY EM-119
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
REMOVAL
Outline
At first, remove the engine, the transmission assembly, the transfer assembly and the front final drive assem-
bly with front suspension member downward. Then separate the engine, the transmission assembly, the trans-
fer and the front final drive assembly.
Preparation
1. Release fuel pressure. Refer to EC-86, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
3. Disconnect both battery terminals. Refer to SC-4, "
BATTERY" .
4. Remove the following parts:

Engine cover; Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" .

Front road wheel and tires

Front and rear engine undercover

Front cross bar; Refer to FSU-17, "FRONT SUSPENSION MEMBER" .

Cowl top cover (right); Refer to EI-23, "COWL TOP" .

Air duct and air cleaner case assembly; EM-17, "AIR CLEANER AND AIR DUCT" .
5. Discharge refrigerant from A/C circuit. Refer to ATC-137, "
REFRIGERANT LINES" .
6. Remove radiator hoses (upper and lower). Refer to CO-14, "
RADIATOR" .
Engine Room
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect grounding cable (between vehicle to left bank cylinder head).
3. Disconnect battery positive cable harness at vehicle side and temporarily fasten it on engine.
4. Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to ATC-137, "
REFRIGERANT LINES" .
5. Disconnect engine room harness connectors shown in the fig- ure.
6. Disconnect two body ground cables.
7. Disconnect brake booster vacuum hose.
8. Disconnect fuel feed hose (with damper) and EVAP hose. Refer to EM-45, "
FUEL INJECTOR AND FUEL
TUBE"
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
9. Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them on engine. Refer to PS-29, "
POWER STEERING OIL PUMP" .
CAUTION:
When temporarily securing, keep the reservoir tank upright to avoid a fluid leak.
Passenger Room Side
Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.
SBIA0472E

IDX-6
ALPHABETICAL INDEX
Molding - See Exterior ................... EI-25, EI-30, EI-33
Multiport fuel injection (MFI) system .... EC-31, EC-691
Multiport fuel injection precautions ....................... GI-7
N
NATS - Wiring diagram .................................... BL-208
NAVI - Wiring diagram ..................................... AV-100
Navigation system ............................................. AV-93
NONDTC - Wiring diagram .............................. AT-186
NVH troubleshooting (EM) .............................. EM-171
NVH troubleshooting (EM)(VQ35DE) ............... EM-13
NVH troubleshooting (Final drive) ......... FFD-6, RFD-7
NVH troubleshooting (Propeller shaft) ................. PR-3
NVH troubleshooting (Transfer) ........................... TF-8
O
O2H2B1 - Wiring diagram .................. EC-175
, EC-845
O2H2B2 - Wiring diagram .................. EC-177, EC-847
O2S2B1 - Wiring diagram .. EC-273, EC-284, EC-297,
EC-943
, EC-954, EC-967
O2S2B2 - Wiring diagram .. EC-275, EC-286, EC-299,
EC-945
, EC-956, EC-969
Oil cooler (engine)(VQ35DE) ............................. LU-14
Oil filter(VK45DE) .............................................. LU-28
Oil filter(VQ35DE) .............................................. LU-10
Oil pan (engine)(VK45DE) .............................. EM-187
Oil pan (engine)(VQ35DE) ................................ EM-30
Oil pressure (engine)(VK45DE) ......................... LU-25
Oil pressure (engine)(VQ35DE) ........................... LU-8
Oil pressure relief valve (engine)(VQ35DE) ........ LU-6
Oil pump (A/T) ................................................. AT-312
Oil pump (engine)(VK45DE) .............................. LU-31
Oil pump (engine)(VQ35DE) .............................. LU-17
Oil pump regulator valve (engine)(VK45DE) ..... LU-31
Oil pump regulator valve (engine)(VQ35DE) ..... LU-17
Oil seal replacement (engine)(VK45DE) ......... EM-228
Oil seal replacement (engine)(VQ35DE) .......... EM-98
Oil seal replacement (front of final drive) .......... FFD-9,
RFD-10
Oil seal replacement (side of final drive) ......... FFD-11,
RFD-14
On board diagnostic system .............................. EC-54
ORVR (On-board Refueling Vapor Recovery) .. EC-46,
EC-706
Out side mirror .................................................. GW-92
Overheat .......................................... EC-497, EC-1171
P
Park/Neutral position switch ............ EC-489
, EC-1154
Park/neutral position switch (A/T) .................... AT-112
Parking brake control ........................................... PB-4
PCV (positive crankcase ventilation) ... EC-51, EC-711
PGC/V - Wiring diagram .. EC-399, EC-407, EC-1065,
EC-1073
PHASE - Wiring diagram ............................... EC-1039
PHSB1 - Wiring diagram .................................. EC-370
PHSB2 - Wiring diagram .................................. EC-372
Pilot bushing replacement - See Pilot
converter(VQ35DE) ........................................ EM-124
Piston assembly(VK45DE) ............................. EM-259
Piston assembly(VQ35DE) ............................. EM-136
Piston pin inspection(VK45DE) ....................... EM-265
Piston pin inspection(VQ35DE) ...................... EM-141
Piston ring inspection(VK45DE) ..................... EM-266
Piston ring inspection(VQ35DE) ..................... EM-142
Piston to bore clearance(VK45DE) ................. EM-269
Piston to bore clearance(VQ35DE) ................ EM-145
PNP/SW - Wiring diagram . EC-491, EC-1156, AT-113
POS - Wiring diagram ..................... EC-363, EC-1032
POWER - Wiring diagram ................................... PG-4
Power door mirror .............................................. BL-21
Power seat ......................................................... SE-92
Power steering fluid level ........................ PS-8, MA-37
Power steering gear ........................................... PS-17
Power steering hydraulic pressure .................... PS-29
Power steering oil pump .................................... PS-29
Power steering pressure (PSP) sensor ........... EC-472
Power steering system bleeding .......................... PS-8
Power supply routing .......................................... PG-3
Power window .................................................. GW-15
PRE/SE - Wiring diagram EC-430, EC-436, EC-1096,
EC-1102
Precations for Leak detection dye .................. ATC-16
Precautions (General) ........................................... GI-4
Pressure switch 1 .............................. AT-152, AT-171
Pressure switch 2 ............................................ AT-164
Pressure switch 3 .............................. AT-148, AT-173
Pressure switch 5 .............................. AT-156, AT-175
Pressure switch 6 .............................. AT-160, AT-177
Pressure test (A/T) ............................................. AT-54
Propeller shaft ........................................... PR-4, PR-7
Propeller shaft on vehicle service ............. PR-4, PR-7
Propeller shaft vibration ............................ PR-4, PR-7
PS/SEN - Wiring diagram ............... EC-473, EC-1138
R
R/VIEW - Wiring diagram .................................. DI-119
Radiator(VK45DE) ............................................ CO-41
Radiator(VQ35DE) ............................................ CO-14
Rear bumper ....................................................... EI-17
Rear combination lamp removal and installation ..........
LT-154
Rear door ............................................ BL-148, GW-62
Rear seat ......................................................... SE-105
Rear suspension ............................................... RSU-5
Rear view monitor ............................................. DI-116
Rear window defogger ..................................... GW-67
Refrigerant connection precaution .................... ATC-8
Refrigerant discharging evacuating charging ATC-137
Refrigerant general precaution ......................... ATC-7
Refrigerant lines ............................................ ATC-137
Refrigerant pressure sensor .......... EC-662, EC-1341,
ATC-89
, ATC-154
Refrigeration cycle .......................................... ATC-21

TF-8
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2006 December 2006 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNDS0009R
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
Reference pageTF-9TF-45TF-45TF-51TF-51TF-51
SUSPECTED PARTS
(Possible cause)
TRANSFER FLUID (Level low)
TRANSFER FLUID (Wrong)
TRANSFER FLUID (Level too high)
LIQUID GASKET (Damaged)
OIL SEAL (Worn or damaged)
GEAR (Worn or damaged)
BEARING (Worn or damaged)
TRANSFER CASE (Damaged)
Symptom Noise 1 2 3 3 3
Transfer fluid leakage 4 1 2 2 3

TF-40
FRONT OIL SEAL
Revision: 2006 December 2006 FX35/FX45
FRONT OIL SEALPFP:38189
Removal and InstallationNDS000AK
REMOVAL
1. Remove the drain plug to drain the transfer fluid. Refer to TF-9, "Replacement" .
2. Remove the front propeller shaft. Refer to PR-4, "
FRONT PROPELLER SHAFT" .
3. Remove front oil seal using a flat-bladed screwdriver. CAUTION:
Be careful not to damage the front case and front drive
shaft.
INSTALLATION
1. Apply ATF to front oil seal, install it with a drift until the end face of front case.
CAUTION:

Do not reuse front oil seal.

When installing, do not incline front oil seal.
2. Install front propeller shaft. Refer to PR-4, "
FRONT PROPEL-
LER SHAFT" .
3. Install transfer fluid, check fluid level and for fluid leakage. Refer to TF-9, "
Inspection" .
SDIA1782E
Tool number : ST27862000 ( — )
SDIA1783E

TRANSFER ASSEMBLY TF-45
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Revision: 2006 December 2006 FX35/FX45
Disassembly and AssemblyNDS000AO
COMPONENTS
1. Drive chain 2. Front drive shaft rear bearing 3. Front drive shaft
4. Front drive shaft front bearing 5. Sprocket 6. Mainshaft
7. Needle bearing 8. Snap ring 9. Mainshaft bearing
10. Front case 11. Front oil seal 12. Mainshaft oil seal
13. Oil cover 14. Temperature sensor 15. Electric controlled coupling
16. Spacer 17. Snap ring 18. O-ring
19. Oil gutter 20. Drain plug 21. Baffle plate
22. Rear bearing 23. Snap ring 24. Spacer
25. Rear oil seal 26. Companion flange 27. Self-lock nut
28. Breather tube 29. Rear case 30. Harness bracket
31. Retainer 32. Filler plug 33. Gasket
PDIA0244E

TF-46
TRANSFER ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
DISASSEMBLY
Front Case and Rear Case
1. Remove drain plug and filler plug.
2. Remove mainshaft oil seal from front case, using a flat-bladed screwdriver.
CAUTION:
Be careful not to damage the front case and mainshaft.
3. Remove front oil seal from front case, using a flat-bladed screw- driver.
CAUTION:
Be careful not to damage the front case and front drive
shaft.
4. Remove self-lock nut.
5. Put a matching mark on the end of mainshaft. The mark should be in line with the mark on the companion flange.
CAUTION:
For matching mark, use paint. Do not damage mainshaft.
6. Remove companion flange, using a puller. CAUTION:
Be careful not to damage the companion flange.
PDIA0253E
PDIA0255E
SDIA2378E
PDIA0258E

TRANSFER ASSEMBLY TF-47
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TF
Revision: 2006 December 2006 FX35/FX45
7. Remove rear oil seal from rear case, using a puller. CAUTION:
Be careful not to damage the rear case.
8. Remove spacer from mainshaft.
9. Remove front case and rear case fixing bolts, then remove har- ness bracket.
10. Separate front case and rear case. Then, remove front case by levering it up with a tire lever or the like.
CAUTION:
Be careful not to damage the mating surface. Tool number : KV381054S0 (J-34286)
PDIA0259E
PDIA0260E
Bolts symbol Quantity
Bolt length “ ” mm (in)
A 11 42 (1.65)
B 1 162 (6.38)
C 1 97 (3.82)
TORX bolts 1 40 (1.57)
PDIA0251E
SDIA2460E

TF-48
TRANSFER ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
11. Remove snap ring from front case.
12. Remove mainshaft bearing from front case, using a drift.
13. Remove drive chain and front drive shaft while tapping front drive shaft with plastic hammer.
CAUTION:
Be careful not to tap drive chain.
14. Remove oil gutter from rear case.
15. Remove oil cover bolt and sensor fixing bolt from rear case. And then, remove oil cover.
PDIA0267E
Tool number : KV38100300 (J-25523)
PDIA0256E
PDIA0257E
PDIA0261E
SDIA2403E

TRANSFER ASSEMBLY TF-49
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TF
Revision: 2006 December 2006 FX35/FX45
16. Remove retainer from transfer assembly harness connector.
17. Remove transfer assembly harness connector from rear case.
18. Remove O-ring from transfer assembly harness connector.
19. Remove mainshaft assembly from rear case, using a drift.
20. Remove snap ring from rear case.
21. Remove rear bearing from rear case, using a drift.
22. Remove baffle plate from rear case.
23. Remove breather tube from rear case.
SDIA1597E
Tool number : ST33052000 ( — )
PDIA0262E
PDIA0263E
Tool number A: ST30611000 (J-25742-1)
B: ST35321000 ( — )
PDIA0264E
SDIA1701E