engine INFINITI FX35 2007 Service Manual

ELECTRICAL UNITS LOCATION PG-67
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Revision: 2006 July 2007 FX35/FX45
ELECTRICAL UNITS LOCATIONPFP:25230
Electrical Units Location NKS003GP
ENGINE COMPARTMENT
CKIM0646E

FRONT PROPELLER SHAFT PR-5
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Revision: 2006 July 2007 FX35/FX45
Removal and InstallationNDS000AV
REMOVAL
1. Remove the front and rear engine undercover with a power tool.
2. Remove the front cross bar with a power tool. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
3. Remove the exhaust front tube bracket with a power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
4. Disconnect the heated oxygen sensor harness connector.
5. Remove the exhaust front tube mounting nuts with a power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
6. Remove the right bank three way catalyst with a power tool. Refer to EM-26, "
Removal and Installation"
(VQ35DE), EM-183, "Removal and Installation" (VK45DE).
7. Remove the power steering piping mounting bolts. Refer to PS-
41, "HYDRAULIC LINE" .
8. Remove the power steering gear box fixing bolts to secure work- ing area for removal of propeller shaft. Refer to PS-18, "
POWER
STEERING GEAR AND LINKAGE" .
CAUTION:
Be careful not to damage the steering gear box piping dur-
ing removal.
9. Put matching marks onto propeller shaft flange yoke and final drive companion flange.
CAUTION:
For matching mark, use paint. Do not damage propeller
shaft flange and companion flange.
10. Remove the propeller shaft fixing bolts.
11. Set the transmission jack at the transfer, remove rear engine mounting bolts, and then lower transmission jack about 40 - 50
mm (0.16 - 0.21 in).
12. Remove propeller shaft from the front final drive and transfer.
INSPECTION

Inspect propeller shaft runout at measuring point. If runout
exceeds specifications, replace propeller shaft assembly. For
measuring point, refer to PR-4, "
Propeller Shaft Runout Measur-
ing Point" .
SDIA1516E
SDIA1517E
SDIA1518E
Propeller shaft runout limit : 0.8 mm (0.031 in)
SPD106

PS-8
POWER STEERING FLUID
Revision: 2006 July 2007 FX35/FX45
POWER STEERING FLUIDPFP:KLF20
Checking Fluid LevelNGS000BT

Stop engine before performing a fluid level check.

Ensure that fluid level is between the MAX range and MIN level.

Because fluid level differs within the HOT range and the COLD
range, check it carefully.
CAUTION:

Do not overfill the Max level.

Do not reuse any used power steering fluid.
Checking Fluid LeakageNGS000BU
Check the hydraulic piping lines for improper attachment and for
leaks, cracks, damage, loose connections, chafing or deterioration.
1. Run engine until fluid temperature reaches 50 to 80 ° C (122 to
176 °F) in reservoir tank. Keep engine speed idle.
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each “lock” position for five seconds to check fluid leakage.
CAUTION:
Do not hold steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not over tighten con- nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to PS-30, "
POWER STEERING OIL
PUMP" .
6. Check steering gear boots for accumulation of fluid indicating a from steering gear.
Air Bleeding Hydraulic SystemNGS000BV
Incomplete air bleeding causes the following. When this happens, bleed air again.

Generation of air bubbles in reservoir tank.

Generation of clicking noise in oil pump.

Excessive buzzing in oil pump.
NOTE:
When vehicle is stationary or while steering wheel is being turned slowly, some noise may be heard from
oil pump or gear. This noise is normal and does not affect any system.
1. Stop engine, and then turn steering wheel fully to right and left several times. CAUTION:
Do not allow steering fluid reservoir tank to go below the low-level line. Check tank frequently and
add fluid as needed.
2. Run engine at idle speed. Turn steering wheel fully to the right and then fully to the left, and keep for about three seconds. Then check whether a fluid leakage has occurred.
3. Repeat the 2nd procedure several times at about three seconds intervals. CAUTION:
Do not hold steering wheel in the locked position more than 10 seconds. (There is the possibility
that oil pump may be damaged.)
4. Check generation of air bubbles and cloud in fluid.
5. If air bubbles and the cloud don't fade, stop engine, hold air bleeding until air bubbles and the cloud fade. Perform the 2nd and the 3rd procedures again. HOT : Fluid temperatures from 50 to 80
°C (122 to
176 °F)
COLD : Fluid temperatures from 0 to 30 °C (32 to 86 °F)
SGIA0232J
SGIA0506E

POWER STEERING FLUID PS-9
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Revision: 2006 July 2007 FX35/FX45
6. Stop engine, check fluid level.

PS-10
STEERING WHEEL
Revision: 2006 July 2007 FX35/FX45
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceNGS000BW
CHECKING CONDITION OF INSTALLATION

Check installation condition of steering gear assembly, front suspension, axle and steering column.

Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.

Check if the mounting bolts for steering gear assembly are loose
or not. Refer to PS-18, "
POWER STEERING GEAR AND LINK-
AGE" .
CHECKING STEERING WHEEL PLAY
1. Set tires to the straight ahead, start engine, then turn steering wheel to the left and right lightly, and mea-
sure steering wheel movement on the outer circumference when steering wheel is turned up to the point
where tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
6, "Wheel Alignment Inspection" .
1. Set vehicle to the straight direction, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot adjust in the two teeth of steering gear assembly, loosen outer socket lock nuts of steering outer sockets, then adjust outer socket by the same amount in the opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating temperature. [Make sure temperature of fluid is approximately 50 to 80 °C (122 to 176 °F).]
NOTE:
Tires need to be inflated normal pressure.
4. Check steering wheel turning force when steering wheel has been turned 360 ° from neutral position.
NOTE:
Multiply the distance L from the hook of spring balance to the
center of steering wheel by the measurement value with a spring
balance.
5. If steering wheel turning force is out of the specification, check rack sliding force and relief hydraulic pressure of oil pump.
Regarding relief hydraulic pressure of oil pump, refer to PS-30,
"On-Vehicle Inspection and Service" .
a. Disconnect lower joint and steering knuckle from steering gear assembly. Refer to PS-13, "
COMPO-
NENTS" , FAX-4, "COMPONENTS" , FA X - 1 0 , "COMPONENTS" .
End play of the axle direction for steering wheel : 0 mm (0 in)
SGIA0546E
Steering wheel play on the outer circumference : 0
− 35 mm (0 − 1.38 in)
Steering wheel turning force : Less than 7.45 N·m (0.76 kg-m, 66 in-lb)
SGIA1136E

STEERING WHEEL PS-11
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Revision: 2006 July 2007 FX35/FX45
b. Start and run engine at idle to make sure steering fluid has reached normal operating temperature.
c. While pulling outer socket slowly in ±11 . 5 m m ( ±0.453 in) range
from neutral position, make sure rack sliding force is within
specification.
d. If rack sliding force is not within specification, overhaul steering gear assembly.
CHECKING FRONT WHEEL TURNING ANGLE

Check front wheel turning angle after the toe-in inspection.
Place front wheels on turning radius gauges and rear wheels on
stands so that vehicle can be level. Check the maximum inner
and outer wheel turning angles for LH and RH road wheels.

Start engine and run at idle, turn steering wheel all the way right
and left, measure the turning angle.

Measure rack stroke if angles are outside the specified value.

Disassemble steering gear assembly to check the cause that
rack stroke is outside of the standard.

Steering angles are not adjustable. Check steering gear assem-
bly, steering column assembly and front suspension compo-
nents for wear or damage if any of the turning angles are
different from the specified value. Replace any of them, if any
non-standard condition exists. Rack sliding force
: 147 − 211 N (15 − 21.5 kg, 33 − 47 lb)
SST090B
FAA0016D
Inner wheel (Angle: A) Minimum 32
°00’ (32.0 °)
Nominal 35 °00’ (35.0 °)
Maximum 36 °00’ (36.0 °)
Outer wheel (Angle: B) 30 °00’ (30.0 °)
SGIA0055E
Rack stroke L 67.0 mm (2.638 in)
SGIA0629J

PS-30
POWER STEERING OIL PUMP
Revision: 2006 July 2007 FX35/FX45
POWER STEERING OIL PUMPPFP:49110
On-Vehicle Inspection and ServiceNGS000C5
CHECKING RELIEF OIL PRESSURE (VQ35DE MODELS)
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect oil pressure gauge (SST) and oil pressure gauge adapter (SST) between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 to 80 °C (122 to 176 °F).
CAUTION:

Warm up engine with shut-off valve fully opened. If
engine is started with shut-off valve closed, fluid pres-
sure in power steering pump increases to maximum. This
will raise fluid temperature excessively.

Be careful not to contact hose with belt when engine is
started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly. If relief oil pressure is outside the specification, disassemble and repair oil pump. Refer to PS-33, "
Disas-
sembly and Assembly (VQ35DE Models)" .
5. After inspection, disconnect oil pressure gauge (SST) and oil pressure gauge adapter (SST) from hydrau- lic circuit, connect oil pump discharge connector and high pressure hose. Add fluid and bleed air from
hydraulic circuit thoroughly.
Refer to PS-8, "
Air Bleeding Hydraulic System" .
SGIA0570E
SST
Pressure gauge KV48103500
(J-26357&J-26357-10)
Oil pump side Eye joint KV48102500-01 ( — )
Washer KV48102500-04 ( — )
Bolt KV48102500-03 ( — )
High pressure piping side Flare joint KV48102500-02 ( — )
Washer KV48102500-04 ( — )
Bolt KV48102500-03 ( — )
Relief oil pressure : 9,900 - 10,700 kPa (101 - 109.1 kg/cm
2 , 1436 - 1552 psi)
SGIA0522E

POWER STEERING OIL PUMP PS-31
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Revision: 2006 July 2007 FX35/FX45
CHECKING RELIEF OIL PRESSURE (VK45DE MODELS)
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect oil pressure gauge (SST) and oil pressure gauge adapter (SST) between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 to 80 °C (122 to 176 °F).
CAUTION:

Warm up engine with shut-off valve fully opened. If engine is started with shut-off valve closed,
fluid pressure in power steering pump increases to maximum. This will raise fluid temperature
excessively.

Be careful not to contact hose with belt when engine is started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly. If relief oil pressure is outside the specification, disassemble and repair oil pump. Refer to PS-37, "
Disas-
sembly and Assembly (VK45DE Models)" .
5. After inspection, disconnect oil pressure gauge (SST) and oil pressure gauge adapter (SST) from hydrau- lic circuit, connect oil pump discharge connector and high pressure hose. Add fluid and bleed air from
hydraulic circuit thoroughly. Refer to PS-8, "
Air Bleeding Hydraulic System" .
SGIA0570E
SST
Pressure gauge and shut-off valve KV48103500
(J26357 and J26357-10)
Oil pump side Connector A and O-ring
KV48105300-4 and 5295262U10
(—)
Eye-bolt and O-ring KV48105300-3 and 5295262U00
(—)
High pressure
piping side Connector B and O-ring
KV48105300-1 and 5295262U00
(—)
Nut KV48105300-2 ( — )
SGIA0572E
Relief oil pressure : 9,900 - 10,700 kPa (101 - 109.1 kg/cm
2 , 1436 - 1552 psi)

PS-32
POWER STEERING OIL PUMP
Revision: 2006 July 2007 FX35/FX45
Removal and Installation (VQ35DE Models)NGS000C6
REMOVAL
1. Remove undercover from vehicle with power tool.
2. Loosen belt tensioner adjust screw, then remove belt from oil pump pulley. Refer to EM-15, "
DRIVE
BELTS" .
3. Drain power steering fluid from reservoir tank.
4. Remove piping of high pressure and low pressure (drain fluid from their pipings). Refer to PS-41,
"HYDRAULIC LINE" .
5. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Refer to PS-41, "HYDRAULIC LINE" for tightening torque. Install in the reverse order removal.

After installation, adjust belt tension. Refer to EM-15, "DRIVE BELTS" .

After installation, bleed air. Refer to PS-8, "Air Bleeding Hydraulic System" .
Removal and Installation (VK45DE Models)NGS000C7
REMOVAL
1. Remove undercover from vehicle with power tool.
2. Remove power steering oil pump belt from auto tensioner. Refer to EM-174, "
DRIVE BELTS" .
3. Drain power steering fluid from reservoir tank.
4. Remove piping of high pressure and low pressure from power steering oil pump (drain fluid from their pip- ings). Refer to PS-41, "
HYDRAULIC LINE" .
5. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Refer to PS-41, "HYDRAULIC LINE" for tightening torque. Install in the reverse order removal.
After installation, bleed air. Refer to PS-8, "
Air Bleeding Hydraulic System" .
NOTE:
Adjustment of belt tension is no necessary because engine of this model equips auto tensioner.

SERVICE DATA AND SPECIFICATIONS (SDS) RAX-15
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Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel BearingNDS000CM
Drive ShaftNDS000CN
Axial end play0.05 mm (0.002 in) or less
Rotational torque At a load of 49,033 N (5,000 kg, 11,000 lb)
Less than 2.7 N·m (0.28 kg-m, 24 in-lb)
Measurement of spring scale Less than 26.6 N (2.7 kg, 5.95 lb)
Measuring point (Brake caliper installation points)
SDIA0801E
Joint Wheel side Final drive side
Engine model VQ35DE VK45DE VQ35DE VK45DE
Grease quantity 86
− 96 g
(3.03 − 3.39 oz) 140
− 160 g
(4.93 − 5.64 oz) 124
− 134 g
(4.37 − 4.73 oz) 175
− 195 g
(6.17 − 6.88 oz)
Boots installed length 97 mm (3.82 in) 141.5 mm (5.57 in) 93.9 mm (3.697 in) 147.9 mm (5.82 in)