INFINITI FX35 2007 Service Manual

TIMING CHAIN EM-79
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Revision: 2006 July 2007 FX35/FX45
e. Install timing chain tensioner (primary).

Remove any dirt and foreign materials completely from the
back and the mounting surfaces of timing chain tensioner (pri-
mary).
f. Pull out stopper pin after installing, and then release plunger.
10. Make sure again that the mating marks on sprockets and timing chain have not slipped out of alignment.
11. Install new O-rings on rear timing chain case.
12. Install new front oil seal on front timing chain case.

Apply new engine oil to both oil seal lip and dust seal lip.

Install it so that each seal lip is oriented as shown in the fig-
ure.

Using a suitable drift [outer diameter: 60 mm (2.36 in)], press-
fit oil seal until it becomes flush with front timing chain case
end face.

Make sure the garter spring is in position and seal lip is not
inverted.
13. Install water pump cover and chain tensioner cover to front timing chain case.
PBIC3569E
PBIC2548E
SEM715A
PBIC0790E

EM-80
[VQ35DE]
TIMING CHAIN
Revision: 2006 July 2007 FX35/FX45

Apply a continuous bead of liquid gasket with the tube presser
[SST: WS39930000 ( — )] to front timing chain case as
shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
14. Install front timing chain case as follows:
a. Apply a continuous bead of liquid gasket with the tube presser [SST: WS39930000 ( — )] to front timing chain case back
side as shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
b. Install front timing chain case as to fit its dowel pin hole together dowel pin on rear timing chain case.
c. Tighten mounting bolts to the specified torque in numerical order as shown in the figure.

There are two type of mounting bolts. Refer to the following
for locating bolts.
d. After all bolts are tightened, retighten them to the specified torque in numerical order shown in the figure.
CAUTION:
Be sure to wipe off any excessive liquid gasket leaking on surface mating with oil pan (upper).
SEM744GA
PBIC2658E
M8 bolts : 1, 2
: 28.4 N·m (2.9 kg-m, 21 ft-lb)
M6 bolts : Except the above
: 12.7 N·m (1.3 kg-m, 9 ft-lb)
KBIA1303E

TIMING CHAIN EM-81
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Revision: 2006 July 2007 FX35/FX45
e. After installing front timing chain case, check the surface height
difference between the following parts on the oil pan (upper)
mounting surface.

If not within the standard, repeat the installation procedure.
15. Install right and left intake valve timing control covers as follows:
a. Install new seal rings in shaft grooves.
b. Apply a continuous bead of liquid gasket with the tube presser [SST: WS39930000 ( — )] to intake valve timing control cov-
ers as shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
c. Install new collared O-rings in front timing chain case oil hole (left and right sides).
d. Being careful not to move seal ring from the installation groove, align dowel pins on front timing chain case with holes to install intake valve timing control covers.
e. Tighten mounting bolts in numerical order as shown in the fig- ure.
16. Install oil pans (upper and lower). Refer to EM-30, "
OIL PAN AND OIL STRAINER" .
17. Install rocker covers (right and left banks). Refer to EM-51, "
ROCKER COVER" .
18. Install crankshaft pulley as follows:
a. Fix crankshaft using the ring gear stopper [SST: KV10117700 (J44716)].
b. Install crankshaft pulley, taking care not to damage front oil seal.

When press-fitting crankshaft pulley with plastic hammer, tap on its center portion (not circumference). Standard
Front timing chain case to rear timing chain case: –0.14 to 0.14 mm (–0.006 to 0.006 in)
SEM943G
SBIA0492E
PBIC2631E
PBIC0918E

EM-82
[VQ35DE]
TIMING CHAIN
Revision: 2006 July 2007 FX35/FX45
c. Tighten crankshaft pulley bolt.
d. Put a paint mark on crankshaft pulley aligning with angle mark on crankshaft pulley bolt.
e. Further tighten by 90 degrees. (Angle tightening)

Check the tightening angle by referencing to the notches. The
angle between two notches is 90 degrees.
19. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns smoothly.
20. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.

Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.

Bleed air from lines and hoses of applicable lines, such as in cooling system.

After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
: 44.1 N·m (4.5 kg-m, 33 ft-lb)
PBIC4821E
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage

CAMSHAFT EM-83
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Revision: 2006 July 2007 FX35/FX45
CAMSHAFTPFP:13001
ComponentsNBS003GQ
1. Intake valve timing control solenoid
valve (right bank) 2. Gasket 3. Camshaft bracket (No. 2 to 4)
4. Camshaft (EXH) 5. Camshaft (INT) 6. Camshaft bracket (No. 1)
7. Seal washer 8. Dowel pin 9. Valve lifter
10. O-ring 11. Timing chain tensioner (secondary)
(right bank) 12. Spring
13. Plunger 14. Timing chain tensioner (secondary)
(left bank) 15. Cylinder head (right bank)
16. Cylinder head (left bank) 17. O-ring 18. Camshaft position sensor (PHASE)
(right bank)
PBIC4684E

EM-84
[VQ35DE]
CAMSHAFT
Revision: 2006 July 2007 FX35/FX45

Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS003GR
REMOVAL
1. Remove front timing chain case, camshaft sprocket, timing chain and rear timing chain case. Refer to EM-
64, "TIMING CHAIN" .
2. Remove camshaft position sensor (PHASE) (right and left banks) from cylinder head back side.
CAUTION:

Handle carefully to avoid dropping and shocks.

Do not disassemble.

Do not allow metal powder to adhere to magnetic part at
sensor tip.

Do not place sensors in a location where they are
exposed to magnetism.
3. Remove intake valve timing control solenoid valves.

Discard intake valve timing control solenoid valve gaskets and
use new gaskets for installation.
4. Remove camshaft brackets.

Mark camshafts, camshaft brackets and bolts so they are placed in the same position and direction for
installation.
19. Camshaft position sensor (PHASE)
(left bank) 20. Intake valve timing control solenoid
valve (left bank)
A. Refer to EM-88
.
KBIA1046E
SEM443GA

CAMSHAFT EM-85
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Revision: 2006 July 2007 FX35/FX45

Equally loosen camshaft bracket bolts in several steps in
reverse order as shown in the figure.
5. Remove camshaft.
6. Remove valve lifter.

Identify installation positions, and store them without mixing them up.
7. Remove timing chain tensioner (secondary) from cylinder head.

Remove timing chain tensioner (secondary) with its stopper
pin attached.
NOTE:
Stopper pin was attached when timing chain (secondary) was
removed.
INSPECTION AFTER REMOVAL
Camshaft Runout
1. Put V-block on precise flat table, and support No. 2 and 4 jour- nals of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft
sprocket) because it has a different diameter from the other
three locations.
2. Set a dial indicator vertically to No. 3 journal.
3. Turn camshaft to one direction with hands, and measure the camshaft runout on a dial indicator. (Total indicator reading)
4. If it exceeds the limit, replace camshaft.
PBIC2050E
PBIC2111E
Standard : Less than 0.02 mm (0.0008 in)
Limit : 0.05 mm (0.0020 in)PBIC0929E

EM-86
[VQ35DE]
CAMSHAFT
Revision: 2006 July 2007 FX35/FX45
Camshaft Cam Height
1. Measure the camshaft cam height with a micrometer.
2. If wear exceeds the limit, replace camshaft.
Camshaft Journal Oil Clearance
CAMSHAFT JOURNAL DIAMETER

Measure the outer diameter of camshaft journal with a microme-
ter.
CAMSHAFT BRACKET INNER DIAMETER

Tighten camshaft bracket bolt with the specified torque. Refer to EM-88, "INSTALLATION" for the tighten-
ing procedure.

Measure inner diameter “A” of camshaft bracket with a bore
gauge.
CAMSHAFT JOURNAL OIL CLEARANCE

(Oil clearance) = (Camshaft bracket inner diameter) – (Camshaft journal diameter).

If the calculated value exceeds the limit, replace either or both camshaft and cylinder head.
NOTE:
Camshaft brackets cannot be replaced as single parts, because there are machined together with cylinder
head. Replace whole cylinder head assembly. Standard cam height (intake and exhaust)
: 44.865 - 45.055 mm (1.7663 - 1.7738 in)
Cam wear limit : 0.2 mm (0.008 in)
EMQ0072D
Standard:No. 1 : 25.935 - 25.955 mm (1.0211 - 1.0218 in)
No. 2, 3, 4 : 23.445 - 23.465 mm (0.9230 - 0.9238 in)
PBIC0040E
Standard: No. 1 : 26.000 - 26.021 mm (1.0236 - 1.0244 in)
No. 2, 3, 4 : 23.500 - 23.521 mm (0.9252 - 0.9260 in)
PBIC1645E
Standard: No. 1 : 0.045 - 0.086 mm (0.0018 - 0.0034 in)
No. 2, 3, 4 : 0.035 - 0.076 mm (0.0014 - 0.0030 in)
Limit : 0.15 mm (0.0059 in)

CAMSHAFT EM-87
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Revision: 2006 July 2007 FX35/FX45
Camshaft End Play

Install a dial indicator in thrust direction on front end of camshaft.
Measure the end play of a dial indicator when camshaft is
moved forward/backward (in direction to axis).

Measure the following parts if out of the limit.
–Dimension “A” for camshaft No. 1 journal
–Dimension “B” for cylinder head No. 1 journal bearing

Refer to the standards above, and then replace camshaft and/or
cylinder head.
Camshaft Sprocket Runout
1. Put V-block on precise flat table, and support No. 2 and 4 journals of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft sprocket) because it has a different diameter
from the other three locations.
2. Measure the camshaft sprocket runout with a dial indicator. (Total indicator reading)

If it exceeds the limit, replace camshaft sprocket.
Valve Lifter
Check if surface of valve lifter has any wear or cracks.

If anything above is found, replace valve lifter. Refer to EM-154,
"Available Valve Lifter" .
Standard : 0.115 - 0.188 mm (0.0045 - 0.0074 in)
Limit : 0.24 mm (0.0094 in)
SEM864E
Standard : 27.500 - 27.548 mm (1.0827 - 1.0846 in)
Standard : 27.360 - 27.385 mm (1.0772 - 1.0781 in)
KBIA2404J
Limit : 0.15 mm (0.0059 in)
PBIC0930E
KBIA0182E

EM-88
[VQ35DE]
CAMSHAFT
Revision: 2006 July 2007 FX35/FX45
Valve Lifter Clearance
VALVE LIFTER OUTER DIAMETER

Measure the outer diameter at 1/2 height of valve lifter with a
micrometer since valve lifter is in barrel shape.
VALVE LIFTER HOLE DIAMETER

Measure the inner diameter of valve lifter hole of cylinder head
with an inside micrometer.
VALVE LIFTER CLEARANCE

(Valve lifter clearance) = (Valve lifter hole diameter) – (Valve lifter outer diameter)

If the calculated value is out of the standard, referring to each standard of valve lifter outer diameter and
valve lifter hole diameter, replace either or both valve lifter and cylinder head.
INSTALLATION
1. Install timing chain tensioners (secondary) on both sides of cyl-
inder head.

Install timing chain tensioner with its stopper pin attached.

Install timing chain tensioner with sliding part facing down-
ward on right-side cylinder head, and with sliding part facing
upward on left-side cylinder head.

Install new O-ring as shown in the figure.
2. Install valve lifter.

Install it in the original position.
3. Install camshafts. Standard (Intake and exhaust)
: 33.977 - 33.987 mm (1.3377 - 1.3381 in)
JEM798G
Standard (Intake and exhaust): 34.000 - 34.016 mm (1.3386 - 1.3392 in)
SEM867E
Standard (Intake and exhaust): 0.013 - 0.039 mm (0.0005 - 0.0015 in)
PBIC2111E