coolant temperature INFINITI FX35 2007 Repair Manual

EC-396
[VQ35DE]
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Revision: 2006 July 2007 FX35/FX45
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
PFP:14920
DescriptionNBS003WH
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-II Reference Value in Data Monitor ModeNBS003WI
Specification data are reference values.
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP canister
purge flow control EVAP canister purge vol-
ume control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*
1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Wheel sensor Vehicle speed*
2
SEF337U
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No load Idle
(Accelerator pedal is not depressed
even slightly, after engine starting) 0%
2,000 rpm —

EC-404
[VQ35DE]
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Revision: 2006 July 2007 FX35/FX45
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VA LV E
PFP:14920
DescriptionNBS003R0
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-II Reference Value in Data Monitor ModeNBS003R1
Specification data are reference values.
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP canister
purge flow control EVAP canister purge vol-
ume control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*
1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Wheel sensor Vehicle speed*
2
SEF337U
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No load Idle
(Accelerator pedal is not depressed
even slightly, after engine starting) 0%
2,000 rpm —

EC-496
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 July 2007 FX35/FX45
DTC P1217 ENGINE OVER TEMPERATUREPFP:00000
DescriptionNBS003UH
SYSTEM DESCRIPTION
NOTE:

If DTC P1217 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-155, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .

If DTC P1217 is displayed with DTC U1010, first performed the trouble diagnosis for DTC U1010.
Refer to EC-158, "
DTC U1010 CAN COMMUNICATION" .
Cooling Fan Control
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to ECM through CAN communication line.
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 4-step control [HIGH/MIDDLE/LOW/OFF].
Cooling Fan Operation
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
Cooling fan
control IPDM E/R
(Cooling fan relay)
Battery
Battery voltage*
1
Wheel sensorVehicle speed*2
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner ON signal*
2
Refrigerant pressure sensor Refrigerant pressure
PBIB3369E

DTC P1217 ENGINE OVER TEMPERATURE EC-497
[VQ35DE]
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Revision: 2006 July 2007 FX35/FX45
Cooling Fan Relay Operation
The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
COMPONENT DESCRIPTION
Cooling Fan Motor
The cooling fan operates at each speed when the current flows in the cooling fan motor as follows.
The cooling fan operates at low (LOW) speed when cooling fan motors-1 and -2 are circuited in series under
middle speed condition.
CONSULT-II Reference Value in Data Monitor ModeNBS003UI
Specification data are reference values.
On Board Diagnosis LogicNBS003UJ
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
Cooling fan speed Cooling fan relay
123
Stop (OFF) OFF OFF OFF
Low (LOW) OFF ON OFF
Middle (MID) OFF OFF ON
High (HI) ON OFF ON
Cooling fan speed Cooling fan motor terminals
(+) ( −)
Middle (MID) 1 3 and 4
2 3 and 4
1 and 2 3
1 and 2 4
High (HI) 1 and 2 3 and 4
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG

Engine: After warming up, idle
the engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.) ON
COOLING FAN

Engine: After warming up, idle
the engine

Air conditioner switch: OFF Engine coolant temperature is 97
°C
(207 °F) or less OFF
Engine coolant temperature is
between 98 °C (208 °F) and 99 °C
(210 °F) LOW
Engine coolant temperature is
between 100 °C (212 °F) and 104 °C
(219 °F) MID
Engine coolant temperature is 105 °C
(221 °F) or more HI

EC-498
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 July 2007 FX35/FX45
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-9, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-13, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckNBS003UK
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-502,
"PROCEDURE A" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-502,
"PROCEDURE A" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-II.
5. If the results are NG, go to EC-504, "
PROCEDURE B" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)

Cooling fan does not operate properly (Over-
heat).

Cooling fan system does not operate prop-
erly (Overheat).

Engine coolant level was not added to the
system using the proper filling method.

Engine coolant is not within the specified
range.

Harness or connectors
(Cooling fan circuit is open or shorted.)

IPDM E/R

Cooling fan

Radiator hose

Radiator

Radiator cap

Water pump

Thermostat
For more information, refer to EC-507,
"Main 12 Causes of Overheating" .
SEF621W
SEF646X

DTC P1217 ENGINE OVER TEMPERATURE EC-499
[VQ35DE]
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Revision: 2006 July 2007 FX35/FX45
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-502,
"PROCEDURE A" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-502,
"PROCEDURE A" .
3. Perform IPDM E/R auto active test and check cooling fan motors operation, refer to PG-21, "
Auto Active Test"
4. If NG, go to EC-504, "PROCEDURE B" .SEF621W

DTC P1217 ENGINE OVER TEMPERATURE EC-503
[VQ35DE]
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Revision: 2006 July 2007 FX35/FX45
6. CHECK THERMOSTAT
Refer to CO-27, "
WATER INLET AND THERMOSTAT ASSEMBLY" .
OK or NG
OK >> GO TO 7.
NG >> Replace thermostat
7. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-213, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace engine coolant temperature sensor.
8. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-507, "
Main 12 Causes of Overheating" .
>> INSPECTION END

DTC P1217 ENGINE OVER TEMPERATURE EC-507
[VQ35DE]
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Revision: 2006 July 2007 FX35/FX45
Main 12 Causes of OverheatingNBS003UN
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-7, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionNBS003UO
COOLING FAN MOTORS-1 AND -2
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Engine Step Inspection item Equipment Standard Reference page
OFF 1

Blocked radiator

Blocked condenser

Blocked radiator grille

Blocked bumper

Visual No blocking —
2

Coolant mixture
Coolant tester 50 - 50% coolant mixture MA-13, "Anti-Freeze
Coolant Mixture Ratio"
3
Coolant level
Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neck CO-11, "Changing
Engine Coolant"
4
Radiator cap
Pressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit) CO-15, "
Checking Radia-
tor Cap"
ON*25
Coolant leaks
Visual No leaks
CO-11, "LEAK CHECK"
ON*26
Thermostat
Touch the upper and
lower radiator hoses Both hoses should be hot
CO-27, "WATER INLET
AND THERMOSTAT
ASSEMBLY"
ON*17
Cooling fan
CONSULT-II Operating See trouble diagnosis for
DTC P1217 ( EC-496,
"DTC P1217 ENGINE
OVER TEMPERATURE"
).
OFF 8

Combustion gas leak
Color checker chemical
tester 4 Gas analyzer Negative —
ON*
39
Coolant temperature
gauge
Visual Gauge less than 3/4 when driving —

Coolant overflow to
reservoir tank
Visual No overflow during driving and idling CO-11, "Changing
Engine Coolant"
OFF*410
Coolant return from
reservoir tank to radia-
tor
Visual Should be initial level in reservoir tank CO-11, "Changing
Engine Coolant"
OFF 11
Cylinder head
Straight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-103, "Cylinder Head
Distortion"
12
Cylinder block and pis-
tons
Visual No scuffing on cylinder walls or piston EM-123, "CYLINDER
BLOCK"
SEF734W

SERVICE DATA AND SPECIFICATIONS (SDS) EC-675
[VQ35DE]
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Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureNBS0040H
Idle Speed and Ignition TimingNBS0040I
*1: Under the following conditions:

Air conditioner switch: OFF

Electric load: OFF (Lights, heater fan & rear window defogger)

Steering wheel: Kept in straight-ahead position
Calculated Load ValueNBS0040J
Mass Air Flow SensorNBS0040K
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorNBS0040L
Engine Coolant Temperature SensorNBS0040M
Air Fuel Ratio (A/F) Sensor 1 HeaterNBS0040N
Heated Oxygen sensor 2 HeaterNBS0040O
Crankshaft Position Sensor (POS)NBS0040P
Refer to EC-366, "Component Inspection" .
Camshaft Position Sensor (PHASE)NBS0040Q
Refer to EC-375, "Component Inspection" .
Throttle Control MotorNBS0040R
Fuel pressure at idling kPa (kg/cm2 , psi) Approximately 350 (3.57, 51)
Target idle speed
No load*1 (in P or N position) 650
±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 15 ° ± 5 ° BTDC
Calculated load value% (Using CONSULT-II or GST)
At idle 5 - 35
At 2,500 rpm 5 - 35
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle 1.0 - 1.2V*
Mass air flow (Using CONSULT-II or GST) 2.0 - 6.0 g·m/sec at idle*
7.0 - 20.0 g·m/sec at 2,500 rpm*
Temperature °C ( °F) Resistance k Ω
25 (77) 1.800 - 2.200
Temperature °C ( °F) Resistance k Ω
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Resistance [at 25°C (77 °F)] 2.3 - 4.3 Ω
Resistance [at 25°C (77 °F)] 3.4 - 4.4 Ω
Resistance [at 25°C (77 °F)] Approximately 1 - 15 Ω

EC-690
[VK45DE]
PREPARATION
Revision: 2006 July 2007 FX35/FX45
Commercial Service ToolsNBS004JN
Tool name
(Kent-Moore No.) Description
Leak detector
i.e.: (J-41416) Locating the EVAP leak
EVAP service port
adapter
i.e.: (J-41413-OBD) Applying positive pressure through EVAP service
port
Fuel filler cap adapter
i.e.: (MLR-8382) Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant temperature sensor
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12) Reconditioning the exhaust system threads
before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: J-43897-18 18 mm diameter with pitch 1.5
mm for Zirconia Oxygen Sensor
b: J-43897-12 12 mm diameter with pitch 1.25
mm for Titania Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL
specification MIL-A-
907) Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
S-NT703
S-NT704
S-NT815
S-NT705
AEM488
S-NT779