belt INFINITI FX35 2008 Service Manual

OIL SEALEM-223
< SERVICE INFORMATION > [VK45DE]
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1. Remove the following parts:
 Front engine undercover
 Radiator: Refer to CO-40, "
Component".
 Drive belt: Refer to EM-170, "
Component".
 Cooling fan: Refer to CO-48, "
Component (Crankshaft Driven type)".
 Rear plate cover: Refer to EM-183, "
Component".
2. Remove crankshaft pulley as follows:
a. Set ring gear stopper (SST).
b. Loosen crankshaft pulley bolt, and then pull crankshaft pulley with both hands to remove it.
CAUTION:
 Do not remove crankshaft pulley bolt. Keep loosenedcrankshaft pulley bolt in place to protect removed crank-
shaft pulley from dropping.
 Do not remove balance weight (inner hexagon bolt) at the
front of crankshaft pulley.
3. Remove front oil seal using suitable tool. CAUTION:
Be careful not to damage front cover and oil pump drive
spacer.
INSTALLATION
1. Apply new engine oil to both oil seal lip and dust seal lip of new front oil seal.
2. Install front oil seal. Install front oil seal so that each seal lip is oriented as shown in
the figure.
PBIC1656E
SBIA0358E
SBIA0359E
SEM715A
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EM-238
< SERVICE INFORMATION >[VK45DE]
ENGINE ASSEMBLY
1. Release fuel pressure. Refer to
EC-665, "Fuel Pressure Check".
2. Drain engine coolant from radiator. Refer to CO-37, "
Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belts.
3. Disconnect both battery terminal. Refer to SC-4, "
How to Handle Battery".
4. Remove crankshaft position sensor (POS) from transmission. CAUTION:
 Handle carefully to avoid dropping and shocks.
 Do not disassemble.
 Do not allow metal powder to adhere to magnetic part at sensor tip.
 Do not place sensors in a location wh ere they are exposed to magnetism.
5. Remove the following parts:  Hood assembly: Refer to BL-13, "
Fitting Adjustment".
 Engine cover: Refer to EM-169
.
 Front and rear engine undercover
 Air duct (inlet), air duct and air cleaner case assembly: Refer to EM-173, "
Component".
 Drive belts: Refer to EM-170, "
Component".
 Radiator and radiator hoses (upper and lower): Refer to CO-40, "
Component".
 Front road wheels and tires
Engine Room LH
1. Disconnect engine room harness from the engine side and set it aside for easier work.
2. Disconnect heater hoses, and install plugs to avoid leakage of engine coolant.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Discharge refrigerant from A/C circuit. Refer to ATC-120, "
HFC-134a (R-134a) Service Procedure".
6. Remove A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to AT C -
121, "Component".
Engine Room RH
1. Disconnect fuel feed hose and EVAP hose. Refer to EM-190, "Component".
CAUTION:
Fit plugs onto disconnected hose to prevent fuel leak.
2. Disconnect engine room harness from the engine side and set it aside for easier work.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Disconnect reservoir tank of power steering oil pum p from engine, and move it aside for easier work.
CAUTION:
When temporarily securing, keep reservoir tank upright to avoid a fluid leak.
Vehicle Underbody
1. Remove front cross bar. Refer to FSU-5, "On-Vehicle Inspection and Service".
2. Disconnect power steering oil pump from engine. Move it from its location and secure with a rope for eas-
ier work. Refer to PS-29, "
Removal and Installation (VK45DE Models)".
3. Remove A/T fluid cooler tube. Refer to AT-241, "
Removal and Installation (2WD Models)".
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Checking Exhaust Sys-
tem".
5. Remove RH and LH transverse link mounting bolts and nuts. Refer to FSU-13, "
Removal and Installation".
6. Disconnect stabilizer connecting rod lower. Refer to FSU-5, "
On-Vehicle Inspection and Service".
7. Remove A/T control rod at control device assembly side. Then temporarily secure it on transmission, so
that it does not sag. Refer to AT-205, "
Control Device Removal and Installation".
8. Remove rear plate cover from oil pan. Then remove bolts fixing drive plate to torque converter. Refer to EM-183, "
Component" and AT-241, "Removal and Installation (2WD Models)".
9. Remove transmission joint bolts which pierce at oil pan lower rear side. Refer to AT-241, "
Removal and
Installation (2WD Models)".
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EM-266
< SERVICE INFORMATION >[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000001325807
GENERAL SPECIFICATIONS
DRIVE BELTS
INTAKE MANIFOLD AND EXHAUST MANIFOLD
Cylinder arrangement
V-8
Displacement cm
3 (cu in) 4,494 (274.22)
Bore and stroke mm (in) 93 x 82.7 (3.66 x 3.256)
Valve arrangement DOHC
Firing order 1-8-7-3-6-5-4-2
Number of piston rings Compression 2
Oil 1
Number of main bearings 5
Compression ratio 10.5
C o m p r e s s i o n p r e s s u r e k P a
(kg/cm
2, psi)/300 rpm Standard 1,320 (13.5, 191)
Minimum 1,130 (11.5, 164)
Differential limit be-
tween cylinders
98 (1.0, 14)
Cylinder number
Valve timing Unit: degree
abcde f
228 240 -2 62 4 44
SEM957C
PBIC0187E
Tension of drive belts Auto adjustment by auto tensioner
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GI-1
GENERAL INFORMATION
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CONTENTS
GENERAL INFORMATION
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Description .......................................................... ......2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
2
Precaution for Procedure without Cowl Top Cover ......3
General Precaution ...................................................3
Precaution for Three Way Catalyst ...........................4
Precaution for Fuel (Unleaded Premium Gasoline
Recommended) .........................................................
5
Precaution for Fuel (Unleaded Premium Gasoline
Required) ..................................................................
5
Precaution for Multiport Fuel Injection System or
Engine Control System .............................................
5
Precaution for Hoses .................................................5
Precaution for Engine Oils ........................................6
Precaution for the Environment .................................7
Precaution for Air Conditioning .................................7
HOW TO USE THIS MANUAL ............................8
Description .......................................................... ......8
Terms ........................................................................8
Units ..........................................................................8
Contents ....................................................................8
Component ................................................................8
How to Follow Trouble Diagnosis ..............................9
How to Read Wiring Diagram ..................................13
Abbreviations ..........................................................20
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ...........................................................
22
How to Check Terminal ....................................... ....22
How to Perform Efficient Diagnosis for an Electri-
cal Incident .......................................................... ....
25
Control Units and Electrical Parts ............................32
CONSULT-III/GST CHECKING SYSTEM .........34
Description ...............................................................34
CONSULT-III Function and System Application*1 ....34
CONSULT-III/GST Data Link Connector (DLC)
Circuit ......................................................................
35
Wiring Diagram - CONSULT-III/GST CHECKING
SYSTEM - ................................................................
36
LIFTING POINT .................................................37
Commercial Service Tool ........................................37
Garage Jack and Safety Stand ................................37
2-Pole Lift ................................................................38
Board-On Lift ...........................................................38
TOW TRUCK TOWING .....................................40
Tow Truck Towing ...................................................40
Vehicle Recovery (Freeing a Stuck Vehicle) ...........41
TIGHTENING TORQUE OF STANDARD
BOLTS ...............................................................
43
Tightening Torque Table .........................................43
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ...............................................
44
Recommended Chemical Product and Sealant .......44
IDENTIFICATION INFORMATION ....................45
Model Variation ........................................................45
Dimensions ..............................................................47
Wheels & Tires ........................................................47
TERMINOLOGY ................................................48
SAE J1930 Terminology List ...................................48
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GI-2
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
DescriptionINFOID:0000000001325649
Observe the following precautions to ensure safe and proper servicing. These precautions are not
described in each individual section.
Precaution for Supplemental Restraint S ystem (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001612904
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SUPPLEMENTAL RESTRAINT SYS-
TEM” and “SEAT BELTS” of this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the “SUPPLEMEN TAL RESTRAINT SYSTEM”.
 Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000001612934
NOTE:
 This Procedure is applied only to models with In telligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
 Remove and install all control units after disconnecting both battery cables with the ignition knob in the ″LOCK ″ position.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS /IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-III.
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PRECAUTIONSGI-7
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 Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.
 First aid treatment should be obtai ned immediately for open cuts and wounds.
 Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
 Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepara- tions containing lanolin replace the natural skin oils which have been removed.
 Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.
 If skin disorders develop, obtain medical advice without delay.
 Where practical, degrease components prior to handling.
 Where there is a risk of eye contact, eye protecti on should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
Precaution for the EnvironmentINFOID:0000000001325661
In servicing the vehicle, it may be necessary to use, dispose of or recycle hazardous, flammable, or poisonous
materials, such as gasoline, refrigerant gas, solvents, oil, oil filter, air bag modules, seat belt pretensioners,
etc. Disposal, recycling, and transportation of any haz ardous materials should be performed in compliance
with applicable federal, state and local laws and regulations.
Precaution for Air ConditioningINFOID:0000000001325662
Use an approved refrigerant recovery unit any time t he air conditioning system must be discharged. Refer to
ATC/MTC section “HFC-134a (R-134a) Service Procedure”, “REFRIGERANT LINES” for specific instructions.
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GW-1
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CONTENTS
GLASSES, WINDOW SYSTEM & MIRRORS
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Procedure without Cowl Top Cover ......3
Handling for Adhesive and Primer ............................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ................................................................
5
Work Flow ........................................................... ......5
Generic Squeak and Rattle Troubleshooting ............7
Diagnostic Worksheet ...............................................9
WINDSHIELD GLASS ........................................11
Removal and Installation ..................................... ....11
BACK DOOR WINDOW GLASS ........................13
Removal and Installation ..................................... ....13
POWER WINDOW SYSTEM ..............................15
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
15
System Description .................................................15
CAN Communication System Description ...............18
CAN Communication Unit .......................................19
Schematic ...............................................................19
Wiring Diagram - WINDOW - ..................................20
Terminal and Reference Value for BCM .................23
Terminal and Reference Value for Power Window
Main Switch .............................................................
24
Terminal and Reference Value for Front Power
Window Switch (Passenger Side) ...........................
25
CONSULT-III Function ............................................26
Work Flow ...............................................................27
Trouble Diagnosis Symptom Chart .........................27
Check BCM Power Supply and Ground Circuit .......28
Check Power Window Main Switch Power Supply
Circuit .................................................................. ....
28
Check Front Power Window Switch (Passenger
Side) Power Supply and Ground Circuit ..................
30
Check Front Power Window Motor (Driver Side)
Circuit ......................................................................
30
Check Front Power Window Motor (Passenger
Side) Circuit .............................................................
31
Check rear Power Window Motor (LH) Circuit .........32
Check Rear Power Window Motor (RH) Circuit .......34
Check Limit Switch Circuit (Driver Side) .............. ....36
Check Limit Switch Circuit (Passenger Side) ..........37
Check Encoder Circuit (Driver Side) ........................39
Check Encoder Circuit (Passenger Side) ................40
Check Door Switch ..................................................42
Check Front Door Key Cylinder Switch ...................43
Check Power Window Serial Link (Passenger
Side) ........................................................................
45
Check Power Window Lock Switch .........................46
SIDE WINDOW GLASS ....................................48
Removal and Installation .........................................48
FRONT DOOR GLASS AND REGULATOR .....50
Removal and Installation .........................................50
Disassembly and assembly .....................................52
Inspection after Installation ......................................52
REAR DOOR GLASS AND REGULATOR .......54
Removal and Installation .........................................54
Disassembly and assembly .....................................56
Fitting Inspection .....................................................56
INSIDE MIRROR ...............................................57
Wiring Diagram - I/MIRR - .......................................57
Removal and Installation .........................................58
REAR WINDOW DEFOGGER ..........................60
Component Parts and Harness Connector Loca-
tion ...........................................................................
60
System Description ..................................................60
CAN Communication System Description ...............61
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PRECAUTIONSGW-3
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SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001612893
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SUPPLEMENTAL RESTRAINT SYS-
TEM” and “SEAT BELTS” of this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SUPPLEMEN TAL RESTRAINT SYSTEM”.
 Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
Precaution for Procedur e without Cowl Top CoverINFOID:0000000001612894
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Handling for Adhesive and PrimerINFOID:0000000001327954
 Do not use an adhesive which is past its usable date. Shel f life of this product is limited to six months after
the date of manufacture. Carefully adhere to the ex piration or manufacture date printed on the box.
 Keep primers and adhesive in a cool, dry place. I deally, they should be stored in a refrigerator.
 Open the seal of the primer and adhesive just before application. Discard the remainder.
 Before application, be sure to shake the primer container to stir the contents. If any floating material is found,
do not use it.
 If any primer or adhesive contacts the skin, wipe it off with gasoline or equivalent and wash the skin with
soap.
 When using primer and adhesive, always observe the precautions in the instruction manual.
PIIB3706J
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IP-1
BODY
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SECTION IP
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CONTENTS
INSTRUMENT PANEL
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution .................................................................2
PREPARATION ...................................................3
Special Service Tool ........................................... ......3
Commercial Service Tool ..........................................3
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ...............................................................
4
Work Flow ............................................................ .....4
Generic Squeak and Rattle Troubleshooting ............6
Diagnostic Worksheet ...............................................8
INSTRUMENT PANEL ASSEMBLY .................10
Component Parts Location ......................................10
Removal and Installation .........................................11
Disassembly and Assembly .....................................16
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IP-2
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001612902
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SUPPLEMENTAL RESTRAINT SYS-
TEM” and “SEAT BELTS” of this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the “SUPPLEMEN TAL RESTRAINT SYSTEM”.
 Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PrecautionINFOID:0000000001328081
 Disconnect both battery cables in advance.
 Disconnect air bag system line in advance.
 Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
 Be careful not to scratch pad and other parts.
 When removing or disassembling any part, be careful not to damage or deform it. Protect parts, which may get in the way with cloth.
 When removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.
 Keep removed parts protected with cloth.
 If a clip is deformed or damaged, replace it.
 If an unreusable part is removed, replace it with a new one.
 Tighten bolts and nuts firmly to the specified torque.
 After re-assembly has been completed, make sure each part functions correctly.
 Remove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.
 Do not use any organic solvent, such as thinner or benzine.
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