engine INFINITI FX35 2008 Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2008, Model line: FX35, Model: INFINITI FX35 2008Pages: 3924, PDF Size: 81.37 MB
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RSU-2
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
CautionsINFOID:0000000001327548
• When installing rubber bushings, final tightening must be carried out under unladen conditions with tires on
level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
Unladen conditions means that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
After servicing suspension parts, be sure to check wheel alignment.
Caulking nuts are not reusable. Always use new ones w hen installing. Since new caulking nuts are pre-oiled,
tighten as they are.
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REAR SUSPENSION ASSEMBLYRSU-5
< SERVICE INFORMATION >
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REAR SUSPENSION ASSEMBLY
On-Vehicle Inspection and ServiceINFOID:0000000001327552
Make sure the mounting conditions (looseness, ba ck lash) of each component and component status (wear,
damage) are normal.
INSPECTION OF BALL JOINT END PLAY
Measure axial end play by installing and moving up/down with an
iron pry bar or something similar between suspension arm and axle.
CAUTION:
Be careful not to damage ball joint boot.
SHOCK ABSORBER INSPECTION
Check shock absorber for oil leakage, damage and replace if necessary.
Wheel AlignmentInspectionINFOID:0000000001327553
DESCRIPTION
Measure wheel alignment under unladen conditions. “U nladen conditions” means that fuel, engine coolant,
and lubricant are full. Spare tire, jack, hand tools and mats in designated positions.
PRELIMINARY INSPECTION
Check tires for improper air pressure and wear.
Check road wheels for runout.
Check wheel bearing axial end play.
Check ball joint axial end play of suspension arm.
Check shock absorber operation.
Check each mounting point of axle and suspension for looseness and deformation.
Check each link, arm and member for cracks, deformation, and other damage.
Check vehicle posture.
GENERAL INFORMATION AND RECOMMENDATIONS
A four-wheel thrust alignment should be performed.
- This type of alignment is recomm ended for any NISSAN/INFINITI vehicle.
- The four-wheel “thrust” process helps ensure that t he vehicle is properly aligned and the steering wheel is
centered.
- The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
- The rack should be checked to ensure that it is level.
Make sure the machine is properly calibrated.
- Your alignment equipment should be regularly ca librated in order to give correct information.
- Check with the manufacturer of your specific equi pment for their recommended Service/Calibration Sched-
ule.
THE ALIGNMENT PROCESS
IMPORTANT:
Use only the alignment specificati ons listed in this Service Manual.
When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
- The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
- This may result in an ERROR.
Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). DO NOT use this “Rolling Compensation”
method. Standard value
Axial end play : 0 mm (0 in)
SEIA0245J
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RSU-18
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*)INFOID:0000000001327563
*: Fuel, engine coolant and lubricant are oil full. Spare tire, jack, hand tools and mats are in designated positions.
Ball JointINFOID:0000000001327564
Wheelarch Height (Unladen*)INFOID:0000000001327565
*: Fuel, engine coolant and lubricant are oil full. Spare tire, jack, hand tools and mats are in designated positions.Camber
Degree minute (Decimal degree)
Minimum –1
°18 ′ (–1.30 °)
Nominal –0 °48 ′ (–0.80 °)
Maximum –0 °18 ′ (–0.30 °)
To t a l t o e - i n Distance
Minimum 2.4 mm (0.09 in)
Nominal 4.7 mm (0.19 in)
Maximum 7.0 mm (0.28 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree) Minimum 0
°05 ′ (0.08 °)
Nominal 0 °10 ′ (0.17 °)
Maximum 0 °15 ′ (0.25 °)
Axial end play 0 mm (0 in)
Swing torque 0.5 − 3.4 N·m (0.06 − 0.34 kg-m, 5 − 30 in-lb)
Measurement on spring balance (cotter pinhole position) 9.7 − 66.0 N (0.98 − 6.7 kg, 2.18 − 14.8 lb)
Rotating torque 0.5 − 3.4 N·m (0.06 − 0.34 kg-m, 5 − 30 in-lb)
Destination USA Canada
Engine VQ35DE VK45DE VQ35DE VK45DE
Axle 2WD AWD AWD
Tire size 265/60R18 265/50R20 265/60R18 265/50R20 265/60R18 265/50R20
Front (Hf) 835 mm
(32.87 in) 834 mm
(32.83 in) 834 mm
(32.83 in) 833 mm
(32.80 in) 832 mm
(32.76 in) 834 mm
(32.83 in) 833 mm
(32.80 in) 832 mm
(32.76 in)
Rear (Hr) 822 mm
(32.36 in) 821 mm
(32.32 in) 829 mm
(32.64 in) 827 mm
(32.56 in) 825 mm
(32.48 in) 827 mm
(32.56 in) 826 mm
(32.52 in) 823 mm
(32.40 in)
SFA818A
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SC-1
ELECTRICAL
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CONTENTS
STARTING & CHARGING SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
PREPARATION ...................................................3
Special Service Tools .......................................... ......3
Commercial Service Tools ........................................3
BATTERY ............................................................4
How to Handle Battery ........................................ ......4
Trouble Diagnosis with Battery Service Center .........6
Removal and Installation ...........................................6
STARTING SYSTEM ...........................................8
System Description ............................................. ......8
Wiring Diagram - START - ........................................9
Trouble Diagnosis with Starting/Charging System
Tester (Starting) ......................................................
10
Removal and Installation (VK45DE Engine Mod-
els) ..........................................................................
13
Removal and Installation [VQ35DE Engine Mod-
els (2WD)] ............................................................ ....
14
Removal and Installation [VQ35DE Engine Mod-
els (AWD)] ...............................................................
15
Disassembly and Assembly .....................................15
Inspection After Disassembly ..................................18
CHARGING SYSTEM .......................................19
System Description ..................................................19
Wiring Diagram - CHARGE - ...................................20
Trouble Diagnosis with Starting/Charging System
Tester (Charging) ....................................................
21
Removal and Installation (VK45DE Engine Mod-
els) ...........................................................................
25
Removal and Installation (VQ35DE Engine Mod-
els) ...........................................................................
27
Disassembly and Assembly .....................................28
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
30
Battery .....................................................................30
Starter ......................................................................30
Alternator .................................................................30
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SC-4
< SERVICE INFORMATION >
BATTERY
BATTERY
How to Handle BatteryINFOID:0000000001328243
CAUTION:
If it becomes necessary to start the engine with a booster battery and jumper cables, use a 12-volt
booster battery.
After connecting battery cables, ensure that they are tightly clamped to battery terminals for good
contact.
METHODS OF PREVENTING OVER-DISCHARGE
The following precautions must be taken to prevent over-discharging
a battery.
The battery surface (particularly its top) should always be kept clean and dry.
The terminal connections should be clean and tight.
At every routine maintenance, check the electrolyte level.
This also applies to batteries designated as “low maintenance” and
“maintenance-free”.
When the vehicle is not going to be used over a long period of time, disconnect the battery cable from the negative terminal.
Check the charge condition of the battery. Periodically check the specific gr avity of the electrolyte. Keep a
close check on charge condition to prevent over-discharge.
CHECKING ELECTROLYTE LEVEL
WARNING:
Never allow battery fluid to come in contact with skin, eyes, fabrics, or painted surfaces. After touch-
ing a battery, never touch or rub your eyes until you have thoroughly washed your hands. If acid con-
tacts eyes, skin or clothing, immediately flush wit h water for 15 minutes and seek medical attention.
MEL040F
ELA0349D
MEL042F
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SC-8
< SERVICE INFORMATION >
STARTING SYSTEM
STARTING SYSTEM
System DescriptionINFOID:0000000001328246
Power is supplied at all times
through 40A fusible link (letter F, located in the fuse and fusible link block)
to ignition switch terminal 1,
through 15A fuse (No. 78, located in the IPDM E/R)
to CPU of IPDM E/R,
through 10A fuse (No. 71, located in the IPDM E/R)
to CPU of IPDM E/R.
When the selector lever in the P or N position, power is supplied
from TCM, and through A/T assembly terminal 9
to IPDM E/R terminal 53.
Ground is supplied
to IPDM E/R terminals 38, 50 and 60
from grounds E21, E50 and E51.
With the ignition switch in the START position, and provided that the IPDM E/R receives a starter relay ON sig-
nal from the CAN lines, the IPDM E/ R is energized and power is supplied
from ignition switch terminal 5
to IPDM E/R terminal 4 and
through IPDM E/R terminal 3
to starter motor terminal 1.
The starter motor plunger closes and provides a clos ed circuit between the battery and starter motor. The
starter motor is grounded to the engine block. With power and ground supplied, cranking occurs and the
engine starts.
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STARTING SYSTEMSC-9
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Wiring Diagram - START -INFOID:0000000001328247
VK45DE ENGINE MODELS
TKWM1275E
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SC-10
< SERVICE INFORMATION >
STARTING SYSTEM
VQ35DE ENGINE MODELS
Trouble Diagnosis with Starting/Charging System Tester (Starting)INFOID:0000000001328248
For starting system testing, use Starting/Charging Syst em Tester (J-44373). For details and operating instruc-
tions, refer to Technical Service Bulletin.
TKWM1276E
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STARTING SYSTEMSC-11
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DIAGNOSTIC PROCEDURE 1
Check “B” Terminal Circuit
CAUTION:
Perform diagnosis under the cond ition that engine cannot start by the following procedure.
*1 For battery testing, use Battery Ser-
vice Center (J-480 87). For details
and operating instructions, refer to
Technical Service Bulletin and/or Bat-
tery Service Center User Guide. *2 Refer to "MINIMUM SPECIFICA-
TION OF CRANKING VOLTAGE
REFERENCING COOLANT TEM-
PERATURE". *3 Refer to "Check “B” Terminal Circuit".
*4 Refer to "Check “S” Connector Cir-
cuit".
SKIB1369E
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SC-12
< SERVICE INFORMATION >
STARTING SYSTEM
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
1.CHECK “B” TERMINAL CIRCUIT
1. Turn ignition switch OFF.
2. Make sure that starter motor “B” terminal E313 terminal 2 connection is clean and tight.
3. Check voltage between starter motor “B” terminal E313 terminal 2 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check harness between battery and starter motor for open circuit.
2.CHECK BATTERY CABLE CONNECTION STATUS (VOLTAGE DROP TEST)
1. Shift A/T selector lever to “P” or “N” position.
2. Check voltage between starter motor “B” terminal E313 terminal 2 and battery positive terminal.
OK or NG
OK >> GO TO 3.
NG >> Check harness between battery and starter motor for poor continuity.
3.CHECK GROUND CIRCUIT STATUS (VOLTAGE DROP TEST)
1. Turn ignition switch OFF.
2. Shift A/T selector lever to “P” or “N” position.
3. Check voltage between starter motor case and battery negative terminal.
OK or NG
OK >> “B” terminal circuit is OK. Further inspection necessary. Refer to SC-10, "
Trouble Diagnosis with Starting/Charg-
ing System Tester (Starting)".
NG >> Check starter motor case and ground for poor continuity.
DIAGNOSTIC PROCEDURE 2
Check “S” Connector Circuit
CAUTION:
Perform diagnosis under the condi tion that engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possi ble) until the fuel pressure is released.
1.CHECK “S” CONNECTOR CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect starter motor connector.
3. Shift A/T selector lever to “P” or “N” position. 2 – Ground : Battery voltage
PKIB8793E
2 – Battery positive terminal
When ignition switch is in START
position
: Less than 0.5 V
PKIB8794E
Starter motor case – Battery negative terminal
When ignition switch is in
START position
: Less than 0.2 V
PKIB8795E
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