Body INFINITI FX35 2008 Service Manual

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CONTENTS
GLASSES, WINDOW SYSTEM & MIRRORS
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Procedure without Cowl Top Cover ......3
Handling for Adhesive and Primer ............................3
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ................................................................
5
Work Flow ........................................................... ......5
Generic Squeak and Rattle Troubleshooting ............7
Diagnostic Worksheet ...............................................9
WINDSHIELD GLASS ........................................11
Removal and Installation ..................................... ....11
BACK DOOR WINDOW GLASS ........................13
Removal and Installation ..................................... ....13
POWER WINDOW SYSTEM ..............................15
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
15
System Description .................................................15
CAN Communication System Description ...............18
CAN Communication Unit .......................................19
Schematic ...............................................................19
Wiring Diagram - WINDOW - ..................................20
Terminal and Reference Value for BCM .................23
Terminal and Reference Value for Power Window
Main Switch .............................................................
24
Terminal and Reference Value for Front Power
Window Switch (Passenger Side) ...........................
25
CONSULT-III Function ............................................26
Work Flow ...............................................................27
Trouble Diagnosis Symptom Chart .........................27
Check BCM Power Supply and Ground Circuit .......28
Check Power Window Main Switch Power Supply
Circuit .................................................................. ....
28
Check Front Power Window Switch (Passenger
Side) Power Supply and Ground Circuit ..................
30
Check Front Power Window Motor (Driver Side)
Circuit ......................................................................
30
Check Front Power Window Motor (Passenger
Side) Circuit .............................................................
31
Check rear Power Window Motor (LH) Circuit .........32
Check Rear Power Window Motor (RH) Circuit .......34
Check Limit Switch Circuit (Driver Side) .............. ....36
Check Limit Switch Circuit (Passenger Side) ..........37
Check Encoder Circuit (Driver Side) ........................39
Check Encoder Circuit (Passenger Side) ................40
Check Door Switch ..................................................42
Check Front Door Key Cylinder Switch ...................43
Check Power Window Serial Link (Passenger
Side) ........................................................................
45
Check Power Window Lock Switch .........................46
SIDE WINDOW GLASS ....................................48
Removal and Installation .........................................48
FRONT DOOR GLASS AND REGULATOR .....50
Removal and Installation .........................................50
Disassembly and assembly .....................................52
Inspection after Installation ......................................52
REAR DOOR GLASS AND REGULATOR .......54
Removal and Installation .........................................54
Disassembly and assembly .....................................56
Fitting Inspection .....................................................56
INSIDE MIRROR ...............................................57
Wiring Diagram - I/MIRR - .......................................57
Removal and Installation .........................................58
REAR WINDOW DEFOGGER ..........................60
Component Parts and Harness Connector Loca-
tion ...........................................................................
60
System Description ..................................................60
CAN Communication System Description ...............61
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GW-6
< SERVICE INFORMATION >
SQUEAK AND RATTLE TROUBLE DIAGNOSES
If the noise can be duplicated easily during the test drive, to helpidentify the source of the noise, try to dupli-
cate the noise with the vehiclestopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears tobe coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-cl utch on M/T models, drive position on A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
 Drive the vehicle and attempt to duplicate the conditi ons thecustomer states exist when the noise occurs.
 If it is difficult to duplicate the noise, drive the v ehicle slowlyon an undulating or rough road to stress the vehi-
cle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technica lService Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, fo llow the procedure to repair thenoise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pi npoint the source of the noise, use a listening tool
(Chassis Ear: J39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the causeof the noise by:
 removing the components in the area that you suspect the noiseis coming from. Do not use too much force when removing clips and fasteners, otherwiseclips and fastener can be broken or
lost during the repair, resulting in thecreation of new noise.
 tapping or pushing/pulling the component t hat you suspect is causingthe noise.
Do not tap or push/pull the component with excessive force, otherwisethe noise will be eliminated only tem-
porarily.
 feeling for a vibration with your hand by touching t he component(s)that you suspect is (are) causing the
noise.
 placing a piece of paper between components that you suspect arecausing the noise.
 looking for loose components and contact marks. Refer to GW-7, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
 If the cause is a loose component, tighten the component securely.
 If the cause is insufficient clearance between components:
- separate components by repositioning or l oosening and retighteningthe component, if possible.
- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane
tape. A Nissan Squeak and Rattle Kit (J43980) is av ailable through your authorized Nissan Parts Depart-
ment.
CAUTION:
Do not use excessive force as many components are constructed of plasticand may be damaged.
NOTE:
Always check with the Parts Departm ent for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J43980). Each item can be ordered
separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 ×135 mm (3.94 ×5.31 in)/76884-71L01: 60 ×85 mm (2.36 ×3.35 in)/76884-
71L02: 15 ×25 mm (0.59 ×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 ×50 mm (1.97 ×1.97 in)/73982-
50Y00: 10 mm (0.39 in) thick, 50 ×50 mm (1.97 ×1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 ×50 mm (1.18 ×1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occu r. Ideal for instrument panel applications.
68370-4B000: 15 ×25 mm (0.59 ×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll. The following
materials, not found in the kit, can al so be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
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WINDSHIELD GLASSGW-11
< SERVICE INFORMATION >
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WINDSHIELD GLASS
Removal and InstallationINFOID:0000000001327960
REMOVAL
1. Remove the front pillar garnish. Refer to EI-38.
2. Partially remove the headlining (front edge). Refer to EI-43
.
3. Remove the front wiper arms. Refer to WW-28, "
Removal and Installation of Front Wiper and Washer
Switch".
4. Remove the cowl top cover. Refer to EI-23
.
5. Pull the molding using the pliers.
6. Apply a protective tape around the windshield gl ass to protect the painted surface from damage.
Remove glass using piano wire or power cutting tool and an inflatable pump bag after removing moldings.
NOTE:
Mark the body and the glass with mating marks if a windshield glass is reused.
WARNING:
Always wear safety glasses and heavy gloves to help prevent glass splinters from entering your eyes
or cutting your hands when cu tting the glass from the vehicle.
PIIA9190E
1. Dam rubber 2. Molding 3. Windshield glass
4. Spacer 5. Mirror base 6. Bond
7. Insulator 8. Panel 9. Body side (outer)
10. Cowl top cover 11. Pad 12. Bracket
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GW-12
< SERVICE INFORMATION >
WINDSHIELD GLASS
CAUTION:
 Never use a cutting knife or power cutting tool when a windshield glass is reused.
 Be careful not to scratch the glass when removing.
 Never set or stand the glass on its edge. Small chips may develop into cracks.
7. Remove the windshield glass, using suction.
INSTALLATION
 Use a genuine Nissan Urethane Adhesive Kit (if available) or equivalent and follow the instructions furnished
with it.
 While the urethane adhesive is curing, open all doors windows. This will prevent the glass from being forced out by passenger room air pressure when all door are closed.
 The molding must be installed securely so that it is in position and leaves no clearance.
 Inform the customer that the vehicle should rema in stationary until the urethane adhesive has completely
cured (approximately 24 hours). Curing time varies with temperature and humidity.
WARNING:
 Keep heat and open flames away as primers and adhesive are flammable.
 The materials contained in the ki t are harmful if swallowed, and may irritate skin and eyes. Never let
them in contact with the skin and eyes.
 Use in an open, well ventilated location. Never br eathe the vapors. They may be harmful if inhaled.
Move immediately to an area with fresh ai r, if affected by vapor inhalation.
 Driving the vehicle before the urethane adhesive has completely cured may affect the performance
of the windshield in case of an accident.
CAUTION:
 Perform adjustment of front wipe r arms stop location. Refer to WW-23, "
Removal and Installation of
Front Wiper Arms, Adjustment of Wiper Arms Stop Location".
 Never use an adhesive which is past its usable term. Shelf life of this product is limited to six months
after the date of manufacture. Adhere carefully to the expiration or manufacture date printed on the
box.
 Keep primers and adhesive in a c ool, dry place. Ideally, they should be stored in a refrigerator.
 Never leave primers or adhesive cartridge un attended with their caps open or off.
 The vehicle should not be driven for at least 24 hours or until the urethane adhesive has completely
cured. Curing time varies depending on temperat ure and humidities. The curing time will increase
under lower temperature and lower humidity.
Repairing Water Leakage for Windshield
Leakage can be repaired without removing glass.
Determine the extent of leakage if water is leaki ng between the urethane adhesive material and body or glass.
This can be done by applying water to the windshield area while pushing glass outward.
Apply primer (if necessary) and then urethane adhesiv e to the leakage point to stop the leakage.
PIIA0186E
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BACK DOOR WINDOW GLASSGW-13
< SERVICE INFORMATION >
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BACK DOOR WINDOW GLASS
Removal and InstallationINFOID:0000000001327961
REMOVAL
1. Remove the back door finisher. Refer to EI-47.
2. Remove the rear wiper arm. Refer to WW-44, "
Removal and Installation of Rear Wiper and Washer
Switch".
3. Remove the connectors and grounds for the rear window defogger.
 Remove glass using cutting knife or power cutting tool and an inflatable pump bag after removing molding.
 Mark the body and the glass with mating marks if a back door window glass is reused.
WARNING:
Always wear safety glasses and heavy gloves to help prevent glass splinters from entering your eyes
or cutting your hands, when cu tting the glass from the vehicle.
CAUTION:
 Be careful no to scratch the glass when removing.
1. Dam rubber 2. Back door window glass 3. Adhesive
4. Back door outer panel 5. Back door inner panel 6. Back door window molding
7. Clip 8. Back door finisher
PIIA9191E
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GW-16
< SERVICE INFORMATION >
POWER WINDOW SYSTEM
 to power window main switch terminal 19
 to front power window switch (passenger side) terminal 10.
 through 15A fuse [No. 22, located in the fuse block (J/B)]
 to BCM terminal 42.
With ignition switch in ON or START position,
Power is supplied
 through 15A fuse [No. 1, located in the fuse block (J/B)]
 to BCM terminal 38, and
 trough BCM terminal 53
 to power window main switch terminal 10
 to rear power window switch (LH and RH) terminal 1.
Ground supplied
 to BCM terminal 49 and 52
 through body grounds M35, M45 and M85.
 to power window main switch terminal 17
 through body grounds M35, M45 and M85.
 to front power window switch (passenger side) terminal 11
 through body grounds M35, M45 and M85.
MANUAL OPERATION
Front Driver Side Door
WINDOW UP
When the front LH switch in the power window main switch is pressed in the up position,
Power is supplied
 through power window main switch terminal 8
 to front power window motor (driver side) terminal 2.
Ground is supplied
 to front power window motor (driver side) terminal 1
 through power window main switch terminal 11.
Then, the motor raises the window until the switch is released.
WINDOW DOWN
When the front LH switch in the power window main switch is pressed in the down position
Power is supplied
 through power window main switch terminal 11
 to front power window motor (driver side) terminal 1.
Ground is supplied
 to front power window motor (driver side) terminal 2
 through power window main switch terminal 8.
Then, the motor lowers the window until the switch is released.
Front Passenger Side Door
FRONT POWER WINDOW SWITCH (P ASSENGER SIDE) OPERATION
WINDOW UP
When the front power window switch (pass enger side) is pressed in the up position
Power is supplied
 through front power window switch (passenger side) terminal 8
 to front power window motor (passenger side) terminal 2.
Ground is supplied
 to front power window motor (passenger side) terminal 1
 through front power window switch (passenger side) terminal 9.
Then, the motor raises the window until the switch is released.
WINDOW DOWN
When the front power window switch (passenger side) is pressed in the down position
Power is supplied
 through front power window switch (passenger side) terminal 9
 to front power window motor (passenger side) terminal 1.
Ground is supplied
 to front power window motor (passenger side) terminal 2
 through front power window switch (passenger side) terminal 8.
Then, the motor lowers the window until the switch is released.
POWER WINDOW MAIN SWITCH OPERATION
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GW-26
< SERVICE INFORMATION >
POWER WINDOW SYSTEM
CONSULT-III Function
INFOID:0000000001327971
ACTIVE TEST
WORK SUPPORT
DATE MONITOR
12 PU Encoder pulse signal Input When power window motor
operates.
15 GY Limit switch signal Input Passenger side door window
is between fully-open and just
before fully-closed position
(ON)
0
Passenger side door window
is between just before fully-
closed position and fully-
closed position (OFF) 5
16 Y Power window serial link Input/Output IGN SW ON or power window
timer operating.
Te r -
minal Wire
color Item Signal
Input/Output Condition Voltage [V]
(Approx.)
OCC3383D
PIIA2344J
BCM diagnostic test item Check item diagnostic test mode Content
RETAINED PWR Work support Changes setting of each function.
Data monitor Displays the input data of BCM in real time.
Active test Gives a drive signal to a load to check the operation.
Te s t I t e m D e s c r i p t i o n
RETAINED PWR This test is able to supply RAP signal (powe
r) from BCM (body control module) to power window
system and power sunroof system (if equipped). Those systems can be operated when turning on
“RETAINED PWR” on CONSULT-III screen even if the ignition switch is turned OFF.
NOTE:
During this test, CONSULT-III can be operated with ignition switch in “OFF” position. “RETAINED
PWR” should be turned “ON” or “OFF” on CONSULT-III screen when ignition switch is ON. Then
turn ignition switch OFF to check retained power operation. CONSULT-III might be stuck if “RE-
TAINED PWR” is turned to “ON” or “OFF” on CONSULT-III screen when ignition switch is OFF.
Work item Description
RETAINED PWR Rap signal’s power supply period can be changed by mode setting. Selects rap signal’s power sup-
ply period between three steps
 MODE1 (45 sec.) / MODE2 (OFF) / MODE 3 (2 min.).
Work item Description
IGN ON SW Indicates (ON / OFF) condition of ignition switch
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GW-48
< SERVICE INFORMATION >
SIDE WINDOW GLASS
SIDE WINDOW GLASS
Removal and InstallationINFOID:0000000001327989
REMOVAL
1. Remove the roof rear garnish. Refer to EI-45, "Component Parts Location".
2. Remove the luggage side finisher. Refer to EI-45, "
Component Parts Location".
3. Remove the rear pillar upper garnish. Refer to EI-45, "
Component Parts Location".
4. Apply a protective tape around the side window gl ass to protect the painted surface from damage.
5. Remove side window glass using piano wire or power cutting tool and an inflatable pump bag. WARNING:
Always wear safety glasses and heavy gloves to help prevent glass splinters from entering your
eyes or cutting your hands when cu tting the glass from the vehicle.
CAUTION:
 Be careful not to scratch the glass when removing.
 Never set or stand the glass on its edge. Small chips may develop into cracks.
INSTALLATION
 Use a genuine Nissan Urethane Adhesive Kit (if available) or equivalent and follow the instructions furnished
with it.
PIIA9192E
1. Side window glass molding (upper) 2. Side window glass 3. Clip
4. Side window glass molding (lower) 5. Fastener 6. Adhesive
7. Body side outer panel 8. Side window glass molding (pillar) 9. Dam rubber
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SIDE WINDOW GLASSGW-49
< SERVICE INFORMATION >
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 While the urethane adhesive is curing, open all door window s. This will prevent the glass from being forced
out by passenger room air pressure when all doors are closed.
 The molding must be installed securely so that it is in position and leaves no clearance.
 Inform the customer that the v ehicle should remain stationary until the urethane adhesive has completely
cured (approximately 24 hours). Curing time varies with temperature and humidity.
WARNING:
 Keep heat and open flames away as primers and adhesive are flammable.
 The materials contained in the ki t are harmful if swallowed, and may irritate skin and eyes. Never let
them in contact with the skin and eyes.
 Use in an open, well ventilated location. Never breathe the vapors. They may be harmful if inhaled.
Move immediately to an area with fresh air if affected by vapor inhalation.
 Driving the vehicle before the urethane adhesive has completely cured may affect the performance
of the side window in case of an accident.
CAUTION:
 Never use an adhesive which is past its usable term. Shelf life of this product is limited to six months
after the date of manufacture. Adhere carefully to the expiration or manufacture date printed on the
box.
 Keep primers and adhesive in a cool, dry place. Id eally, they should be stored in a refrigerator.
 Never leave primers or adhesive cartridge un attended with their caps open or off.
 The vehicle should not be driven for at least 24 hours or until the urethane adhesive has completely
cured. Curing time varies depend ing on temperature and humidities. The curing time will increase
under lower temperature and lower humidity.
Repairing Water Leakage for side window glass
Leakage can be repaired without removing glass.
Determine the extent of leakage if water is leaki ng between the urethane adhesive material and body or glass.
This can be done by applying water to the side window area while pushing glass outward.
Apply primer (if necessary) and then urethane adhes ive to the leakage point to stop the leakage.
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GW-52
< SERVICE INFORMATION >
FRONT DOOR GLASS AND REGULATOR
Inspection after Removal
Check the regulator assembly for the following. If a malfunction is
detected, replace or grease it.
 Wire wear
 Regulator deformation
 Grease condition for each sliding part
The arrows in the figure show the application points of the body
grease.
Disassembly and assemblyINFOID:0000000001327991
REGULATOR ASSEMBLY
Disassembly
Remove the power window motor and guide rail from the module
assembly.
Assembly
Assemble in the reverse order of disassembly.
Inspection after InstallationINFOID:0000000001327992
SETTING OF LIMIT SWITCH
Setting of Limit Switch
Set the limit switch if any of the following work has been done (integrated in the motor).
 Removal and installation of the motor from the regulator.
 Operation of the regulators as a unit.
 Installation of the new glass.
 Installation of the new glass run.
Resetting
After installing each component to the vehicle, follow the steps below.
1. Raise the glass to the top position.
2. While pressing and holding the reset switch, lower the glass to the lower position.
3. Release the reset switch, and check the reset switch returns to the original position, and then rais e the glass to the top position.
CAUTION:
Do not operate the glass automa tically to raise the glass to
the top position.
FITTING INSPECTION
 Check that the glass is securely fit into the glass run groove.
PIIA4730E
PIIA4731E
PIIA4732E
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