service INFINITI FX35 2008 Service Manual

EM-192
< SERVICE INFORMATION >[VK45DE]
FUEL INJECTOR AND FUEL TUBE
 To keep clean the connecting
portion and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
4. Disconnect fuel damper and fuel hose assembly from fuel tubes (RH and LH). CAUTION:
 While hoses are disconnected, plug th em to prevent fuel from draining.
 Do not separate fuel damper and fuel hose.
5. Remove intake manifold (upper) with power tool. Refer to EM-175, "
Component".
6. Disconnect harness connector from fuel injector.
7. Loosen mounting bolts in reverse order as shown in the figure, and remove fuel tube and fuel injector assembly.
CAUTION:
Do not tilt it, or remaining fuel in pipes may flow out from
pipes.
8. Remove spacers on intake manifold (lower).
9. Remove fuel injector from fuel tube as follows:
a. Open and remove clip.
b. Remove fuel injector from fuel tube by pulling straight. CAUTION:
 Be careful with remaining fuel that may go out from fuel
tube.
 Be careful not to damage injector nozzles during removal.
 Do not bump or drop fuel injector.
 Do not disassemble fuel injector.
10. Remove fuel feed damper.
INSTALLATION
1. Install fuel feed damper.
PBIC2205E
A. : Right bank
B. : Left bank : Engine front
PBIC3303E
PBIC1264E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

FUEL INJECTOR AND FUEL TUBEEM-193
< SERVICE INFORMATION > [VK45DE]
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 When handling new O-rings, be careful of the following caution.
CAUTION:
 Handle O-ring with bare hands. Do not wear gloves.
 Lubricate O-ring with new engine oil.
 Do not clean O-ring with solvent.
 Make sure that O-ring an d its mating part are free of foreign material.
 When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not
to twist or stretch O-ring. If O-ring was stretc hed while it was being attached, do not insert it
quickly into fuel tube.
 Insert new O-ring strai ght into fuel tube. Do not decenter or twist it.
 Insert fuel feed damper straight into fuel tube (RH).
 Tighten mounting bolts evenly in turn.
 After tightening mounting bolts, make sure that there is no gap between flange and fuel tube (RH).
2. Install new O-rings to fuel injector paying attention to the following caution. CAUTION:
 Upper and lower O-ring are different . Be careful not to confuse them.
 Handle O-ring with bare hands. Never wear gloves.
 Lubricate O-ring with new engine oil.
 Do not clean O-ring with solvent.
 Make sure that O-ring and its mating part are free of foreign material.
 When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretche d while it was being attached, do not insert it
quickly into fuel tube.
 Insert O-ring straight into fuel in jector. Do not decenter or twist it.
3. Install fuel injector to fuel tube as follows:
a. Insert clip into clip mounting groove on fuel injector.  Insert clip so that “protrusion A” of fuel injector matches “cut-
out A” of clip.
CAUTION:
 Do not reuse clip. Replace it with a new one.
 Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached.  Insert it while matching it to the axial center.
 Insert fuel injector so that “p rotrusion B” of fuel tube matches
“cutout B” of clip.
 Make sure that fuel tube flange is securely fixed in flange fixing
groove on clip.
c. Make sure that installation is complete by checking that fuel injector does not rotate or come off.
 Make sure that protrusions of fuel injectors are aligned with
cutouts of clips after installation.
4. Install spacers on intake manifold (lower).
5. Install fuel tube and fuel injector assembly to intake manifold (lower). CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts.
Fuel tube side : Black
Nozzle side : Green
PBIC2545E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-194
< SERVICE INFORMATION >[VK45DE]
FUEL INJECTOR AND FUEL TUBE
 Tighten mounting bolts in two steps in numerical order as
shown in the figure.
6. Connect fuel feed hose on engine side as follows: (Unless otherwise indicated, the installation to the engine side and centralized under-floor piping side is exactly alike.)
a. Make sure no foreign substances are deposited in and around fuel tube and quick connector, and no dam- age on them.
b. Thinly apply new engine oil around fuel tube from tip end to spool end.
c. Align center to insert quick connector straightly into fuel tube. Engine side:
 Insert fuel tube into quick connector until top spool is com-
pletely inside quick connector, and 2nd level spool exposes
right below quick connector.
CAUTION:
 Hold “A” position as shown in the figure when inserting
fuel tube into quick connector.
 Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
 Insert until you hear a “click” sound and actually feel the
engagement.
 To avoid misidentification of engagement with a si milar sound, be sure to perform the next step.
Centralized under-floor piping side:
 Visually confirm that the two retainer tabs are connected to the connector.
CAUTION:
 Carefully align center to avoid inclined insertion to prevent dama ge to O-ring inside quick con-
nector.
 Insert until you hear a “click” soun d and actually feel the engagement.
 To avoid misidentification of engagement with a si milar sound, be sure to perform the next step.
d. Pull quick connector by hand holding position. Make su re it is completely engaged (connected) so that it
does not come out from fuel tube.
e. Install quick connector cap on quick connector connection. CAUTION:
If cap cannot be installed smoothly, quick connector may
have not been installed corr ectly. Check connection again.
f. Install fuel feed hose to hose clamps.
7. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Check on Fuel Leakage
1. Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leakage at connection points.
NOTE:
Use mirrors for checking at points out of clear sight.
A : Right bank
B : Left bank
: Engine front
1st step : 10.1 N·m (1.0 kg-m, 7 ft-lb)
2nd step : 23.5 N·m (2.4 kg-m, 17 ft-lb)
PBIC3303E
KBIA0272E
SBIA0354E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

FUEL INJECTOR AND FUEL TUBEEM-195
< SERVICE INFORMATION > [VK45DE]
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2. Start engine. With engine speed increased, check again for fuel leakage at connection points.
CAUTION:
Do not touch engine immediately after st opped, as engine becomes extremely hot.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-196
< SERVICE INFORMATION >[VK45DE]
ROCKER COVER
ROCKER COVER
ComponentINFOID:0000000001325786
Removal and InstallationINFOID:0000000001325787
REMOVAL
1. Remove engine cover with power tool. Refer to
EM-169, "Component".
2. Release the fuel pressure. Refer to EC-665, "
Fuel Pressure Check".
3. Refer to the following for incidental works related to left bank.
a. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator
assembly. Refer to EM-173, "
Component".
b. Move harness on upper rocker cover and its peripheral aside.
c. Remove harness brackets from camshaft bracket (No. 6). Refer to EM-211, "
Component".
d. Remove electric throttle control actuator. Refer to EM-175, "
Component".
e. Remove ignition coil. Refer to EM-187, "
Component".
f. Remove PCV hose from PCV valve.
4. Refer to the following for incidental works related to right bank.
a. Move harness on upper rocker cover and its peripheral aside.
b. Remove ignition coil EM-187, "
Component".
c. Remove PCV hose from PCV valve.
5. Remove PCV valves and O-rings from rocker covers (right and left bank), if necessary.
6. Remove oil filler cap and oil catcher from rocker cover (right bank), if necessary.
1. Rocker cover (left bank) 2. PCV valve 3. O-ring
4. Rocker cover gasket (left bank) 5. Rocker cover (right bank) 6. PCV valve
7. O-ring 8. Oil filler cap 9. Oil catcher
10. Rocker cover gasket (right bank)
PBIC2353E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

ROCKER COVEREM-197
< SERVICE INFORMATION > [VK45DE]
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7. Remove grommets from right and left cowl top panel.
 Remove right side grommet as follows:
- Remove battery. Refer to SC-4, "
How to Handle Battery".
- Remove battery tray.
- Remove grommet.
8. Loosen mounting bolts in reverse order as shown in the figure. CAUTION:
Do not hold oil filler neck (right bank) not to damage it.
NOTE:
Loosen No. 10 bolt of the right bank and No. 10 and 12 bolts of
the left bank from cowl top panel hole with using tool.
9. Remove rocker cover gaskets from rocker covers.
10. Use scraper to remove all traces of liquid gaske t from cylinder head and camshaft bracket (No. 1 and 6).
CAUTION:
Do not scratch or damage the mating su rface when cleaning off oil liquid gasket.
INSTALLATION
PBIC2339E
PBIC0027E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-198
< SERVICE INFORMATION >[VK45DE]
ROCKER COVER
1. Apply liquid gasket with tube presser (commercial service tool)
to joint among rocker cover, cylinder head and camshaft bracket
(No. 1 and 6) as follows:
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-44, "
Recommended Chemical Product and Sealant".
NOTE:
The figure shows an example of left bank side [zoomed in shows
camshaft bracket (No. 1)]. Apply only to camshaft bracket (No.
1) for right bank side.
a. Refer to the figure “a” to apply liquid gasket to joint part of cam- shaft bracket (both No. 1 and 6) and cylinder head.
b. Refer to the figure “b” to apply liquid gasket to the figure “a” squarely.
2. Install new rocker cover gaskets to rocker covers.
3. Install rocker cover.  Check if rocker cover gasket is not dropped from installation groove of rocker cover.
4. Tighten mounting bolts in two steps separately in numerical order as shown in the figure.
CAUTION:
Do not hold oil filler neck (r ight bank) not to damage it.
NOTE:
Tighten No. 10 bolt of the right bank and No. 10 and 12 bolts of
the left bank from cowl top panel hole with using tool.
5. Install oil filler cap and oil catcher to rocker cover (right bank), if removed.
6. Install new O-rings and PCV valves to rocker covers (right and left bank), if removed.
7. Install in the reverse order of removal.
PBIC2444E
1st step : 2.0 N·m (0.2 kg-m, 18 in-lb)
2nd step : 8.3 N·m (0.85 kg-m, 73 in-lb)
PBIC0027E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TIMING CHAINEM-199
< SERVICE INFORMATION > [VK45DE]
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TIMING CHAIN
ComponentINFOID:0000000001325788
1. Camshaft sprocket (EXH) 2. Camshaft sprocket (INT) 3. Camshaft sprocket (INT)
4. Camshaft sprocket (EXH) 5. Front cover 6.
Intake valve timing control solenoid
valve (right bank)
PBIC4570E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-200
< SERVICE INFORMATION >[VK45DE]
TIMING CHAIN
 Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325789
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-237, "Component".
2. Remove the following components and related parts:  Drive belt auto tensioner and idler pulley: Refer to EM-172, "
Drive Belt Auto Tensioner and Idler Pulley".
 Thermostat housing and hoses: Refer to CO-52, "
Component".
 Ignition coil: Refer to EM-187, "
Component".
 Rocker cover: Refer to EM-196, "
Component".
3. If necessary, remove intake valve timing control position sensor (right and left bank) and camshaft position sensor (PHASE) from
intake valve timing control cover and front cover.
CAUTION:
 Handle carefully to avoid dropping and shocks.
 Do not disassemble.
4. If necessary, remove intake valve timing control solenoid valve from intake valve timing control cover. CAUTION:
 Handle components and parts caref ully to avoid dropping and shocks.
 Do not disassemble.
 Do not allow metal powder to adhere to magnetic part at sensor tip.
 Do not place sensors in a location wh ere they are exposed to magnetism.
7. O-ring 8. Seal ring 9. Intake valve timing control position
sensor (right bank)
10. O-ring 11. Intake valve timing control cover
(right bank)
12.Intake valve timing control position
sensor (left bank)
13. O-ring 14. Intake valve timing control cover (left
bank)15. Seal ring
16. Intake valve timing control solenoid-
valve (left bank) 17. O-ring 18. Oil level gauge
19. Oil level gauge guide 20. O-ring 21. Crankshaft pulley bolt
22. Crankshaft pulley 23. Front oil seal 24. Chain tensioner cover
25. Camshaft position se nsor (PHASE) 26. O-ring 27. Oil pump drive spacer
28. Oil pump assembly 29. Crankshaft sprocket 30. O-ring
31. O-ring 32. Timing chain tension guide
(right bank)33.
Timing chain slack guide
(right bank)
34. Timing chain (right bank) 35. Timing chain (left bank) 36. Chain tensioner (left bank)
37. Chain tensioner (right bank) 38. Timing chain slack guide
(left bank)39.
Timing chain tension guide
(left bank)
40. O-ring
A. Refer to EM-200
PBIC0050E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TIMING CHAINEM-201
< SERVICE INFORMATION > [VK45DE]
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5. Remove intake valve timing control cover as follows:
a. Loosen and remove mounting bolts in the reverse order as
shown in the figure.
b. Use seal cutter [SST: KV10111100 (J37228)] to cut liquid gasket for removal.
CAUTION:
 Exercise care not to damage mating surfaces.
 Pull out cover keeping level ness without an angle, as
inner part of cover is engaged with the center of camshaft
sprocket (INT).
6. Remove O-rings from front cover.
7. Obtain No. 1 cylinder at TDC of its compression stroke as follows:
a. Rotate crankshaft pulley clockwise to align the TDC identifica- tion notch (without paint mark) with timing indicator on front
cover.
b. Make sure that both intake and exhaust cam noses of No. 1 cyl- inder (engine front side of left bank) are located as shown in the
figure.
 If not, turn crankshaft one revolution (360 degrees) and alignas shown in the figure.
8. Remove crankshaft pulley as follows:
PBIC0051E
SBIA0374E
PBIC2341E
KBIA0400J
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